Canopy Assembly Instructions: Flat Soffit Hanger Rod - Mapes Canopies

Canopy Assembly Instructions: Flat Soffit Hanger RodBAYENMPQCOVIPQLJKUSOONRTNOTE: USE THESE GENERAL INSTRUCTIONS IN CONJUNCTION WITH THE CANOPY SHOP DRAWINGS FOR YOUR SPECIFIC APPLICATION.Page 1 of 17

Parts List: Flat Soffit Hanger RodParts List: Flat Soffit Hanger RodNOTE: USE THESE GENERAL INSTRUCTIONS IN CONJUNCTION WITH THE CANOPY SHOP DRAWINGS FOR YOUR SPECIFIC APPLICATION.Page 2 of 17

1. Drill Wall Fascia For Mountinga)Using I-beam assembly rear clips (K) asguide, put directly on fascia (J) to mark outholes. Use a center punch for accuratedrilling. (NOTE: I-beam assemblies arefactory-assembled with front and rear clips.)b)Using approved shop drawings as guide,measure and locate holes spacing in wall tocorrespond to rear fascia holes spacing. Drill11/16" holes in fascia (J) for easier fit.KJJNOTE: USE THESE GENERAL INSTRUCTIONS IN CONJUNCTION WITH THE CANOPY SHOP DRAWINGS FOR YOUR SPECIFIC APPLICATION.KPage 3 of 17

2. Install Upper and Lower Wall Anchorsa)Eyebolt (A), collars (B), escutcheonplates (if used), backing plates (B)(C),threaded rod (I).b)Seal all around wall penetrations andbehind escutcheon plates or collars.c) Alternative upper connection: throughrod pre-installed during construction;escutcheon, steel 'u' clip, 58" flat washer,& nylon lock nut added later, withcanopy installation (Figure 3).'U' Clip Alternative,Figure 3ABB UPPER CONNECTIONAC(2)IBI LOWER CONNECTIONBOTTOM OF FASCIA (level, or pitch to drain)CAANOTE: USE THESE GENERAL INSTRUCTIONS IN CONJUNCTION WITH THE CANOPY SHOP DRAWINGS FOR YOUR SPECIFIC APPLICATION.(2)SECTION 'AA'Page 4 of 17

3. Assemble Back Fascia, HangerBeams and Hanger Rodsa)1 ½” x 1 ½” inside corner bracesare already assembled to fascia on1 side (J).b)Hanger beams are preassembledwith front and rear clips (K).c)Before installing rear fascia (J),check wall for uneven areas. Shimbehind fascia at wall if required toprevent deflection when rear fasciais tightened to wall (shim materialby installer).d)Fasten rear fascia (J) to wall withI-beam assembly (K)(L).shim plateorstacked washersJIIBAKJBBNKVIEW 'BB'QJWall dip exaggeratedfor emphasis.ILIIJSHIM fascia at wall irregularitiesto prevent deflection of rear fasciawhen connecting hanger beams towall bolts.NOTE: USE THESE GENERAL INSTRUCTIONS IN CONJUNCTION WITH THE CANOPY SHOP DRAWINGS FOR YOUR SPECIFIC APPLICATION.Page 5 of 17

IJNTYPICAL COMPONENTS,FASCIA FRAME WITH JOINTSPQ1POPTION: Fascia Splice:a. On long canopies, fascia runs maybe fabricated in shorter sections, dueto length or handling restrictions, andare assembled on site.b. Fascia pieces are preassembledwith 1 1/2" x 1 1/2" angles at splicelocation.When fascia "breaks" betweenhanger beams (preferred):c. Mate fascia pieces (J) using 3/8"machine bolt assemblies (P) to drawjoint angles together for a tight splice.d. Clamp and drill 7/16" holesthrough fascia (J) top lipand 2” x 6” top splice plate (Q1) andfasten top splice plate underneath toplip offascia (J) using (2) 3/8” machine boltassemblies (P) to join fascia pieces.e. Seal in joint band and joint anglesat all fascia breaks.J'J' JOINT BANDJCCFASCIA SPLICE ASSEMBLYNOTE: USE THESE GENERAL INSTRUCTIONS IN CONJUNCTION WITH THE CANOPY SHOP DRAWINGS FOR YOUR SPECIFIC APPLICATION.SECTION 'CC'Page 6 of 17

OPTION: Fascia Splice (continued):a. On long canopies, fascia runs may befabricated in shorter sections, due tolength or handling restrictions, and areassembled on site.b. Fascia pieces are preassembled with1 1/2" x 1 1/2" angles at splice location.IPLJKKREAR FASCIA SPLICE ASSEMBLY, AT BEAMKDDWhen fascia "breaks" at hangerbeams (less preferred):f. Mate REAR fascia pieces (J) using3/8" machine bolt assembly (P) to drawjoint angles together for a tight splice.g. Clamp and drill 7/16" holes throughREAR fascia (J) top lip and hangerbeam (K) top flange and fasten beamunderneath top lip offascia (J) using (2) 3/8” machine boltassemblies (P) to join fascia pieces.h. Hang fascia assembly on wall bolts.i. Install beam/clip assembly on wallbolts, sandwiching fascia between walland beam.j. On FRONT fascia, follow sameprocedure as in (f.) above, assuringfascia pieces butt together.k. Fasten FRONT fascia to hanger beamper (g.) above, EXCEPT offset fascia face3/8" forward of front of beam.l. Seal in joint band and joint angles atall fascia breaks.'J' JOINT BANDSECTION 'DD'FRONT FASCIA SPLICE ASSEMBLY, AT BEAMNOTE: USE THESE GENERAL INSTRUCTIONS IN CONJUNCTION WITH THE CANOPY SHOP DRAWINGS FOR YOUR SPECIFIC APPLICATION.Page 7 of 17

JK1ILGGK1 TS3X3X 14" HANGER TUBEON PL8X7X 12" MOUNTING PLATEOPTION: Cantilever Tube Hanger(no hanger rod):a. On some canopy applications whereoverhead connection, i.e. hanger rod,may not be possible or desirable, a"cantilever" support system is then used.Mapes supplies a steel tube hangerbeam assembly for these situations.b. As per Step 1-a) & -b) on page 3,use hanger tube wall plate as templatefor wall bolt drilling in rear fascia.c. Drill 11/16" holes in rear fascia, tocorrespond to wall anchor layout.d. Hang fascia on wall bolts.e. Fasten hanger tube mounting plateto wall bolts, sandwiching fascia betweenwall and mounting plate.NOTE: For flat soffit type deck, Mapeshanger beam layout attempts to centerbeam between vertical ribs of deckassembly. When deck rib/snap cap occurunder beam, there is minimal clearance.VIEW 'GG'FFEESECTION 'FF':Beam clearance over flat soffit deckVIEW 'EE'NOTE: USE THESE GENERAL INSTRUCTIONS IN CONJUNCTION WITH THE CANOPY SHOP DRAWINGS FOR YOUR SPECIFIC APPLICATION.Page 8 of 17

HG(2)M(3)GE(2)ELOWER ASSEMBLY FORBACK-BACK STEEL ANGLESOR SWIVEL PIN CLIPAMBGEH(2)MK3.Assemble Back Fascia, Hanger Beamsand Hanger Rods (CONTINUED)e)Hanger pipe and related hardware arepreassembled (M).f) Attach the hanger rod (M) to the front clipon the I-beam (K), w/ (2) 5/8" flat washers(H), and (3) 5/8" nuts (G).g)Attach hanger rods (M) to upper wallconnection w/ 5/8" x 2 1/2" bolt assembly(E).h)Alternate front connection: If requiredby engineering to meet local codes, and/orhanger rod rise angle is greater than 45 off horizontal, front clip is assembled fromsteel angles (next page).i) Alternate front connection: When hangerrod upper and lower connections are not inline, a SWIVEL PIN front clip permits more"range of motion" (next page).j) Alternative upper connection: Whenrequired, bent steel 'u' clip w/ 58" x 3" boltassembly (next page) instead of eyebolt.JKNOTE: USE THESE GENERAL INSTRUCTIONS IN CONJUNCTION WITH THE CANOPY SHOP DRAWINGS FOR YOUR SPECIFIC APPLICATION.Page 9 of 17

3.HG(2)M(3)GE(2)ELOWER ASSEMBLY FORBACK-BACK STEEL ANGLESOR SWIVEL PIN CLIP(j)Hanger Rods (CONTINUED)h) Alternate front connection: If required byengineering to meet local codes, and/or hangerrod rise angle is greater than 45 off horizontal,front clip is assembled from steel angles.i) Alternate front connection: When hangerrod upper and lower connections are not in line,a SWIVEL PIN front clip permits more "range".j) Alternative upper connection: Whenrequired, bent steel 'u' clip w/ 58" x 3" boltassembly instead of eyebolt.11" ID) STEEL SWIVEL PIN1 14" X4" (16W/ 2"X2"X.5 STEEL TAB (WELDED) W/11116" CROSS HOLE & (2) 2X2X4"X3"STEEL SUPPORT ANGLES W/ 58" X6"THRU HEX BOLT (FLAT WASHERS,LOCK WASHER & NUT)'U' Clip Alternative(h)(i)EL 2X3X10" STEEL ANGLE (BACK TO BACK)HANGER ROD ATTACHMENT SUPPORT(PREASSEMBLED WITH HANGER BEAM)KNOTE: USE THESE GENERAL INSTRUCTIONS IN CONJUNCTION WITH THE CANOPY SHOP DRAWINGS FOR YOUR SPECIFIC APPLICATION.Page 10 of 17

4. Assemble Fasciaa)1 ½” x 1 ½” inside corner braces arealready assembled to fascia on 1 side (J).b)Clamp together side (N) and wallfascia (J) pieces to make corner. Drillthrough factory holes in side fasciainto 1 ½” x 1 ½” angle anduse (5) 3/16” self-sealing rivets (O).NJNJO(5)JO(5)NOTE: USE THESE GENERAL INSTRUCTIONS IN CONJUNCTION WITH THE CANOPY SHOP DRAWINGS FOR YOUR SPECIFIC APPLICATION.Page 11 of 17

4. Assemble Fascia (CONTINUED)c. Clamp and drill 7/16" holes through fasciatop lip and 6” x 6” corner plates (Q) andfasten corner plate underneath top lip offascia (J)(N) using (4) 3/8” machine boltassemblies (P) to complete corner.JQP(4)JJNOTE: USE THESE GENERAL INSTRUCTIONS IN CONJUNCTION WITH THE CANOPY SHOP DRAWINGS FOR YOUR SPECIFIC APPLICATION.NPage 12 of 17

4. Assemble Fascia (CONTINUED)d) Attach front of fascia (J) onto I-beam (K)w/ 3/8" machine bolts (P), and lock into place(make sure its square).IJNKJPNOTE: USE THESE GENERAL INSTRUCTIONS IN CONJUNCTION WITH THE CANOPY SHOP DRAWINGS FOR YOUR SPECIFIC APPLICATION.Page 13 of 17

4. Assemble Fascia (CONTINUED)e) Apply continuous sealant to either sideof the corner angle, across bottom oftrough at seam and back up to fasciainside lip. Use flexible hosing to directsilicone into tight corners. Seal all rivets.JNNJ(4e)(4e)NOTE: USE THESE GENERAL INSTRUCTIONS IN CONJUNCTION WITH THE CANOPY SHOP DRAWINGS FOR YOUR SPECIFIC APPLICATION.Page 14 of 17

Canopy Assembly Instructions: Flat Soffit Hanger Rod5.Install Deckinga. Assemble (per #4c & d) last side fasciapiece (N) to complete fascia frame. Sealcorners per #4e.b. Run continuous sealant along lowerfascia lip to be between it and undersideof deck when installed. Load deck (R)from top. Rotate each deck piece to slipunder top lip of fascia and position onlower fascia lip such that deck extendsover inside lip.c. Maneuver decking to match spacing onblueprints. Make sure both ends (ofdeck) are equal distance from inside offront and rear fascia.d. With (3) #12 x 1 14" tek screws (T),fasten decking to fascia (J) usingpre-punched holes on lower decking (R).RTS*NOTE:TO APPLY SEALANT, OR TOCLEAR DEBRIS FROM TROUGH,DECK CORNER MAY BEFIELD-NOTCHED BY INSTALLERNOTE: USE THESE GENERAL INSTRUCTIONS IN CONJUNCTION WITH THE CANOPY SHOP DRAWINGS FOR YOUR SPECIFIC APPLICATION.Page 15 of 17

Canopy Assembly Instructions: Flat Soffit Hanger RodJSTRUSTR5. Install Decking (continued)e) Using a rubber mallet, put on snap cap (S).(Hammer one end on, then work your waydown, hammering every foot until you getthe whole piece to snap on).f) Apply #10-16 tek screws (U) to snap capat 24” on center on both sides of thepeak. Pay attention when screwing, soscrew grabs both snap cap and deck flare,or snap cap might be pushed up. If it does,back out screw (snap cap will go backdown) then put screw right back in.JNOTE: USE THESE GENERAL INSTRUCTIONS IN CONJUNCTION WITH THE CANOPY SHOP DRAWINGS FOR YOUR SPECIFIC APPLICATION.Page 16 of 17

NWOXW6. Drill Proper Drainage Holes in Fascia,Fascia Extension Assembly (If Applicable)5DRAIN STUB: a) Drill 2 16" hole in fascia troughat desired drain location and install 2 14" pressedaluminum drain stub.* Mapes recommends at least one (1)drain location for each 175 SF of canopyand each 15' of fascia (gutter) distance.DOWNSPOUT: b) If using downspout, drill 25/16” hole in fascia trough for drain stub (asabove)(W), and attach downspout (X) withdownspout elbows and tie-backsusing 3/16” self-sealing rivets (O). Modificationsof drain stub may apply in some instances.7. Flash and Seal; Adjust Fascia Pitch to Draina)Flashing (Y) provided by Mapes.b)Counter flashing and sealant by installer.c) Adjust canopy whichever direction you wantwater to drain, by one (or both) of the followingmethods: 1) turn the adjusting nuts (G) on thehanger adjustment rods (M), or 2) shim behindrear fascia (J).J1GYW2NOTE: USE THESE GENERAL INSTRUCTIONS IN CONJUNCTION WITH THE CANOPY SHOP DRAWINGS FOR YOUR SPECIFIC APPLICATION.Page 17 of 17

Install beam/clip assembly on wall bolts, sandwiching fascia between wall and beam. j. On . FRONT. fascia, follow same procedure as in (f.) above, assuring fascia pieces butt together. k. Fasten . FRONT. fascia to hanger beam per (g.) above, EXCEPT offset fascia face 3/8" forward of front of beam. l. Seal in joint band and joint angles at all .