PLM standards modelling for entrepriseinteroperability: A manufacturing casestudy for ERP and MES systemsintegration based on ISA-95.Emna MoonesTechnological Research Institute SystemXUniversity Paris 8 – LISMMA-QUARTZ-MGSIemna.moones@irt-systemx.frNimes 29 may 2015
Agenda1IntroductionObjective23State of the art4Modelling methodology56Illustration case studyConclusion and future workCONFIDENTIEL
IntroductionIndustrial contexta artnering,pportInternationalProduct DataStandardsL.-T.ArchivingGlobalSupplierLev. 2GlobalSupplierLev. 3Mil. agenc yManuf .SupplierMEquipmentSupplier L.1Equipm entsSupplierLev. 2SEGlobalSupplierMilitaryAgenciesSupplierLev. 1EngineSuppliers SupplierLev. 1SupplierLev. 2EngineSupplierLev. 2Equipm entsSupplierLev. 3EngineSupplierLev. 3EngineSupplierLev. 3CONFIDENTIELSupplierLev. 2Mil. agenc yManuf.SupplierCivilAirlinesAirlinesManuf .SupplierAirlinesManuf .SupplierAirlinesManuf.Supplier L2
IntroductionIndustrial context: PLM approachDefinition:ManagementPDM toProductPLM is defined as a strategic approach aimingput Datain placeappropriate processes.PLM applies between enterprises involved ERPin thedifferentphasesEnterpriseRessourcePlanningof the life cycle of manufactured productsMESand itscomponents.Manufacturing Execution System[CIMDATA]When working in a collaborative way, interoperability is needed between PLM applications.PLM interoperability relies on the use of standards which are considered as enablers face to interoperability barriers.CONFIDENTIEL
IntroductionResearch context: SIP project Standard Interoperability PLM (SIP) is a project launched within the frame of IRTSystemX and Airbus group led by doctor Nicolas Figay Goal: Help enterprises to implement PLM standards by developing an innovativeinteroperability framework for the validation and evaluation of PLM standards andtheir implementations by means of a « test bed ». Provide a model driven methodology for the development of a PLM standardsassessment.5
Adressed issues Reasons of PLM standards modeling How the models can be reused to specify and simulate collaborativescenarios based on the standards modeling Modelling a data exchange scenario based on PLM standards studied6
State of the artExisting modelling frameworks forEnterprise Architecture Zachman [Zachman J, 2003]CIMOSA [Kosanke K, Vernadat F, 1999]TOGAF [TOGAF V 9.1]Archimate language [Lankorst MM,2004]Standards for PLM interoperability STEP (design)SCOR (supply chain)ISA 95 (manufacturing):Standard for enterprise controlsystem integration7
State of the artFramework for PLM Interoperability Modelling: Archi and ArchimateMotivationsInteroperabilityBusiness casesGeneric test bedSOA applicativeservices andcomponentsTest case scenariosand methodsInfrastructureservices andcomponentsExecution model8
MethodologySIP test bed9
Thesis methodologyApproach followed10
Thesis methodologyObjects and toolsCase studyStandardStandards ModellingMES toolEnterprise Architecture ModellingERP tool11
ISA-95 structureMES LevelERP LevelFunctional hierarchy12
ISA-95 partsContent of ISA-95 standardPart 1: Presents the models and terminologies for analyzing and exchanging informationbetween level4 (ERP) and level 3 (MES)Part 2: Shows the data models in order to standardize operation group covered by ISA-95:Production, Maintenance, Quality and InventoryPart 3: Defines the 4 operations group: Production, Maintenance, Quality and InventoryPart 4: Defines the informational flow between the 4 type of operation defined in part 3Part 5: Standardizes the implementation format and transaction data messages which transitbetween ERP and MES13
ISA-95 MODELINGISA-95 Functional model14
ISA-95 ModelingGeneric ISA-95-based ERP/MES business functions and data flows modelERP LevelExchangedinformationMES Level15
ISA-95 modelingProduct definition object model16
ISA-95 ModelingISA-95 Transaction Data Set between ERP and MES model in ArchiMate17
Case studyDescription of the product of DEKENZ company18
Case studyMap of actors and roles of the company19
Integration scenarioDEKENZ ERP-MES integration scenarioBusiness planning andlogistics operations of thescenarioInstantiated ISA95 model(slide 16) specifying thedata flow between IUTERP system and MES subcontactors systemsManufacturingoperations of thescenarioManufacturing process ofDEKENZ company20
TO-BE applicative architectureInformation sent from theERP to the MESInformation sent from theMES to the ERP21
Conclusion Modelling the standard to be more explicit for theenterpriseCreate re-used templates of the standard to be applicatein several case studyModel an exchange scenario of MBOM, schedule andperformance between an ERP and an MESIn view to:Simulate ISA-95 based collaboration scenario on the SIP testbed (cPlatform)Assess ISA-95 implementations ability to support these scenarios22
Future work Development of the B2MML converters Definition of the test procedures for the syntaxe and theconformity with ISA 95 schemas Definition of the validation properties for the differentexchange scenarios (MBOM, Planning and performance)23
THANK YOU FOR YOUR ATTENTIONContact: emna.moones@irt-systemx.fr
Industrial context: PLM approach PDM Product Data Management ERP Enterprise Ressource Planning MES Manufacturing Execution System When working in a collaborative way, interoperability is needed between PLM applications. PLM interoperability relies on the use of standards which are considered as enablers face to interoperability barriers.
de décider et d'agir » est l'unique propriétaire de l'entreprise. elle peut aussi se constituer à plusieurs. Chacun est alors propriétaire de l'entreprise proportionnellement à son apport. L'actionnaire ou l'associé peut être une personne physique, une autre entreprise ou même l'État. L'entreprise est alors une entreprise
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juridique en lui-même 10. Sur le plan du droit de l’entreprise, la RSE témoigne de l’existence d’une interface entre l’entreprise et son environnement et implique une prise en compte par l’entreprise des données économiques, environnementales et sociales 11. Ad fine , l’entreprise capitaliste semble devoir s’ouvrir à un horizon ne se limitant pas à celui de ses actionnaires .
Guide pratique de l'architecture d'entreprise . 1. Comprendre et initier une démarche d'architecture d'entreprise 1.1 Qu'est-ce que l'architecture d'entreprise? Il existe plusieurs définitions de l'architecture d'entreprise, dont la suivante, qui est issue de l'AEG. L'AE constitue un outil d'aide à la prise de décision stratégique.
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what your integration use cases might look like: Is the integration single directional (i.e. PLM sends data to ERP) or is it bi-directional (i.e. PLM sends data to ERP and ERP also sends data to PLM)? What is the timing of the integration? o Real-time: the moment a PLM event happens the data must be sent to ERP without delay.
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there are questions to answer and diagrams to label. Marieb (2007) is the core anatomy and physiology text used, which corresponds to local undergraduate pre-registration and learning beyond registration curriculum’s at the University of Southampton. A recommended reading list is provided.