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Designing a SuccessfulTransportation ProjectLessons Learned from the Clean Cities AmericanRecovery and Reinvestment Act Projects

DESIGNING A SUCCESSFUL TRANSPORTATION PROJECTTable of ContentsAcknowledgments .3Introduction.4Project Objectives.5Project Impacts .5Vehicles.5Infrastructure .5Project Partnerships.6Number of Partners.6Fleet Size.6Fleet Type (Public/Private).7Technology Selection.7Project Focus.8Impacts.9Project Funding Priorities.9Funding Strategies.9Incremental Cost Limits.9Project Management and Administrative Costs.9Training Costs.10Marketing and Outreach Costs.10Project Administrative Considerations.10Conclusion.12References.13VEHICLE TECHNOLOGIES OFFICE2 cleancities.energy.gov

DESIGNING A SUCCESSFUL TRANSPORTATION PROJECTAcknowledgmentsThis work was supported by the U.S. Department of Energy (DOE) under Contract No. DE-AC36- 08GO28308 with Alliance forSustainable Energy, LLC, the Manager and Operator of the National Renewable Energy Laboratory. This work was made possiblethrough funding provided by National Clean Cities Program Director and DOE Vehicle Technologies Office Deployment ManagerDennis Smith.This publication is part of a series. For other lessons learned from the Clean Cities American Recovery and Reinvestment (ARRA)projects, please refer to the following publications: American Recovery and Reinvestment Act – Clean Cities Project Awards (DOE/GO-102016-4855 - August 2016) What Fleets Need to Know About Alternative Fuel Vehicle Conversions, Retrofits, and Repowers(DOE/GO-102017-5039 - September 2017)AuthorsKay Kelly and Mark Singer, National Renewable Energy LaboratoryVEHICLE TECHNOLOGIES OFFICE3 cleancities.energy.gov

DESIGNING A SUCCESSFUL TRANSPORTATION PROJECTIntroductionGrowing our nation’s economy requires transportation, andtransportation requires energy. The U.S. Department ofEnergy’s Vehicle Technologies office (VTO) seeks to provideaffordable, secure, and efficient energy technologies for thetransport of people and goods across America. It supports abalanced portfolio of early-stage research and works directlywith its nationwide network of Clean Cities coalitions to enablethe widespread use of alternative fuels and energy efficienttechnologies that reduce transportation energy costs for businesses and consumers.Abbreviation KeyCNG: Compressed Natural GasLNG: Liquefied Natural GasEV:All-Electric VehicleLPG:Liquefied Petroleum GasHEV:Hybrid Electric VehicleNEV:Neighborhood Electric VehicleThe largest source of funding for Clean Cities projects in theprogram’s history came from the American Recovery andReinvestment Act (Recovery Act). In 2009, the 25 cost-sharedprojects totaled nearly 300 million in federal governmentinvestment. This effort included the involvement of 50 CleanCities coalitions and their nearly 700 stakeholder partnerswho provided an additional 500 million in matching funds tosupport projects in their local communities.VEHICLE TECHNOLOGIES OFFICE4LNG9LPG263EV855Biodiesel43E8567Figure 1. Number of alternative fuel e 2. Light-duty vehicles deployedHHV38In total, those 25 projects established 1,380 alternative fuelingstations (see Figure 1) and put more than 9,000 alternative fueland advanced technology vehicles on the road (see Figures 2 and3). Together, these projects displaced 154 million gasoline gallonequivalents (GGE) of petroleum and averted 254,000 tons ofgreenhouse gas (GHG) emissions, while supporting U.S. energyindependence and contributing to regional economic development.Although the overarching goal of the Clean Cities projects wasto speed the transformation of vehicle fleets across the nationto include greater use of alternative fuels and energy efficienttechnologies, each project was unique in its approach. Someprojects focused on promoting specific vehicle technologies orimplementing those technologies in a particular type of vehiclePHEV: Plug-in Hybrid Electric VehicleCNG143Clean Cities coalitions bring together local businesses, fuelproviders, government agencies, and community organizationsfor a boots-on-the-ground approach to alternative fuel andvehicle use that takes advantage of unique opportunities in thearea they serve. VTO leadership at the national level enablesthe sharing of data, information, and lessons learned that hasproven essential to local and regional success.Since 1993, VTO has funded more than 600 Clean Cities-relatedprojects nationwide. Selected through an open and competitivefunding opportunity process, each project is cost-shared, withevery federal dollar matched, or in many cases doubled, byfunds and in-kind contributions from project partners. Theseseed local markets and significantly increase the availability ofalternative fuels and infrastructure, enabling a growing numberof fleets to choose alternative fuel vehicles for the first time. Theprogram has distributed nearly 400 million in project awards,which have leveraged nearly an additional 800 million fromoutside organizations (U.S. Department of Energy, VehicleTechnologies Office).Fig. 5HHV: Hydraulic Hybrid e 3. Medium- and heavy-duty vehicles deployed cleancities.energy.gov

DESIGNING A SUCCESSFUL TRANSPORTATION PROJECTfleet (e.g., refuse haulers and school buses), while other projectscast a broader net that included deploying multiple fuels andtypes of vehicles for various end users.Project ObjectivesEach project within the Clean Cities Recovery Act portfoliobegan with the same set of initial objectives:1. To increase the use of alternative fuel vehicles (AFVs) andadvanced technology vehicles as a means to reduce U.S.dependence on imported petroleum, increase fuel economy,and improve emissions.2. To install infrastructure that supports AFVs and advancedtechnology vehicles.3. To ensure that vehicles capable of using alternative fuels doso to the greatest extent possible.4. To provide appropriate training for individuals associated withthe project and in the larger community about the benefitsof AFVs and advanced technology vehicles, as well as offerstrategies to help them maximize those benefits.5. To measure the success of the projects by collecting thecorresponding vehicle, infrastructure, and training informationdata related to each.6. To create and retain jobs.All fuels and technologies contributed to the overall success ofthe Clean Cities projects, however, some had a greater impactthan others depending on the end goal the principal investigator(PI) chose for a project. Many PIs defined their individual projectsuccess differently—with some projects focusing on petroleumdisplacement or air quality improvements, while others focusedon economic development or another combination.During post-project interviews, project leaders consistently citeda number of key components—ranging from technical and logistical factors, to administrative capabilities—for accomplishing aneffective and impactful project. Common themes that emergedfrom these discussions included the strength and diversity ofpartnerships; funding strategies; appropriate vehicle selectionbased on drive cycle and duty cycle; the availability of fuelinginfrastructure; the organizational skills of project leaders andparticipants; and the importance of effective training, education,and outreach.VehiclesA large number of the vehicles supported by the Clean Citiesprojects (45%) were compressed natural gas vehicles (CNG),which led to the displacement of more than 28 million GGEsof petroleum. Notably, heavy-duty liquefied natural gas (LNG)vehicles accounted for only 4% of the total number of vehiclesbut were responsible for 19% of vehicle-related petroleumdisplacement. All of the LNG vehicles supported under theRecovery Act were long-haul Class-8 trucks that accumulatedsignificant mileage, allowing for the high amount of petroleumdisplacement. For vehicle-related GHG reductions, mediumand heavy-duty hybrid vehicles accounted for only 8% of thetotal vehicles supported but were responsible for 66% of GHGreductions (see Figures 9 and 10). Hybrid vehicles typicallyproduce lower tailpipe emissions than conventional vehicles(U.S. Department of Energy 2016), and the high mileage drivingof medium- and heavy-duty applications demonstrated the GHGreduction benefits of hybrid technology.InfrastructureWhile CNG stations only represented 10% of stations established,they accounted for 65% of infrastructure-related petroleumdisplacement. Again, CNG demonstrates significant promise fordisplacing petroleum consumption. When considering infrastructure-related GHG reductions, CNG stations also performed well,representing 40% of the GHG impacts, with a significant portion ofGHG benefits resulting from a single renewable natural gas (RNG)station that was part of the Indiana Office of Energy Developmentproject at the Fair Oaks Dairy Farm. This single station represented40% of the CNG station GHG reductions and demonstrates thesignificant impact RNG can have on GHG reductions.Biofuel stations also performed well from a GHG perspective.Biodiesel and E85 stations comprised only 8% of total infrastructure combined but were responsible for more than 50% ofinfrastructure-related GHG reductions (see Figures 4 and 5).Fig. 6EV0.3Biodiesel5LPG12VEHICLE TECHNOLOGIES OFFICE5CNG64LNG4Project ImpactsBeyond simply deploying vehicles and establishing fuelinginfrastructure, the Clean Cities projects also brought substantialand meaningful change to their respective communities. Projectsexpanded public fueling options, supported regional economicgrowth, and advanced important conversations within communities about transportation energy.E8514Figure 4. Petroleum reduced by station fuel type(million GGEs) cleancities.energy.gov

DESIGNING A SUCCESSFUL TRANSPORTATION PROJECTNumber of PartnersPIs cited partnerships in general as being critical to projectsuccess, although preferences varied when it came to the quantityand types of partners that should be included in a project. SomePIs who advocated for fewer partners determined that it gavethem the opportunity to develop strong relationships and focustheir attention on only one or two partners. They asserted thatthis led to uncomplicated communication channels and minimalmanagement complexity. In some cases, however, PIs saidthis approach had the potential to create animosity from otherstakeholders who were not involved in the project.EV811CNG4935,0E8549,391Natural igure 5. GHGs reduced by station fuel type (tons GHG)Project PartnershipsFederal Funding Awardedto Each Sub-Project (Millions)Most Clean Cities projects included multiple partners who ledsub-projects that focused on meeting specific fleet and community needs. In total, nearly 700 partners were involved in theseprojects—ranging from large national companies to small privatefleets and municipalities. While some sub-projects were complexendeavors involving the construction of fueling infrastructure andthe purchase of large quantities of vehicles, most sub-projectsinvolved relatively small actions, such as one fleet purchasing afew vehicles. The average amount of federal funding allocated toa sub-project was 368,000, with 74% of sub-projects receivingfederal funds of 250,000 or less. The vast majority of sub-projects (91%) received less than 1 million in federal funds, whileonly 13 sub-projects received more than 3 million in federalfunds. Overwhelmingly, Clean Cities efforts demonstrated thatmany small actions can significantly influence and transformmarkets in communities across the United States (see Figure 6). 8 7 6 5 4 3 2 1 0074% 368,102.8791%of Sub-Awards wereless than 250KAverage Sub-AwardValueof Sub-Awards wereless than 1M 1 Sub-Project100200300400500Number of Sub-ProjectsFigure 6. Clean Cities sub-project values600700There were advantages and challenges to having greater numbersof partners—usually exceeding 10 or more—in a project as well.PIs cited the primary advantage of leading projects with morepartners as being able to leverage a very broad pool of resourcesthat benefitted everyone involved in the project. This wasespecially advantageous for small partners who often did not havemuch financial capital to bring to the project but who could stillparticipate thanks to the ability of larger partners to provide morethan the minimum cost-share requirement.Larger partners benefitted from the participation of smallerpartners, too. Having more people in the alternative fuel marketincreased demand for vehicles and fuel. This contributed to economies of scale that decreased overall costs and led to improvedcommunity awareness of alternative fuel options, helping tofurther market growth. In addition, higher concentrations of vehicles in a given area meant improved access to fueling locationsand increased availability of complementary resources, such astrained maintenance technicians.The disadvantages of having a lot of partners were primarilyassociated with the increased complexity of project management. When a project included dozens of partners across a largegeographic area, communication became challenging due to thesheer volume of people involved and the inability to devote largeamounts of time to any single partner. Sometimes, when issuesarose, project leaders felt like they were spread too thin and werenot able to devote the necessary time and attention to resolve theproblems as quickly as they would have liked. In some cases,poor communication damaged the relationships and trust betweenthe PI and the partners (see Figure 7).Fleet SizePIs had widely different views on the merits of including smallversus large fleets. Some focused their efforts entirely on largefleets because they tended to drive their vehicles many miles,and switching these fleets to an alternative fuel was viewed tobe more impactful. Others focused their efforts entirely on smallfleets because of their ability to relate to more of the general driving public. Their idea was that if it could work for a small fleet, itcould work for anyone. Furthermore, some thought because thereare far more small fleets than large fleets in the country, over timethe benefits of working with small fleets would outweigh thequick hit of working with a large fleet.VEHICLE TECHNOLOGIES OFFICE6 cleancities.energy.gov

DESIGNING A SUCCESSFUL TRANSPORTATION PROJECTFewer PartnersMore Partners Close relationships Strongcommunication Undivided attention Ability to leverage broader pool ofmatching funds (good for smallpartners) Potential to createanimosity from those whowere not involved Management complexity Communication issues Loss of ability to “lean in” when thereare issues Loss of trust and damagedrelationships if things go wrongAdvantagesChallengesFigure 7. Lessons learned and challenges from projects withsmall and large numbers of partners.PIs gained experience about how different sized fleets presenteddifferent types of challenges. For example, many PIs underestimated the difficulty of working with individual owners/operators, many of whom operate only seasonally and with verythin profit margins. They also found that fleets that run a tightratio of vehicles to service could not afford vehicle downtime forneeded repairs or conversion work. Generally, individual owners/operators also could not handle the risk of transitioning to analternative fuel, as well as a larger fleet that can typically accessback-up trucks in the event of vehicle downtime.Fleet Type (Public/Private)Private-sector companies tended to be easier to work with thanpublic fleets due to having less bureaucracy to navigate. PIsagreed the leadership at private-sector companies generally hadmore latitude to make fleet decisions, and there were typicallyfewer politics involved in the decision to move to alternativefuels. However, the drawback was that many private-sectorfleets came into the project wanting private, behind-the-fencefueling for only their vehicles. Because the preference was tofund public-access fueling stations, PIs worked with private fleetsto overcome their concerns about the liability associated withhosting open-access fueling stations on their property. Otherwise,they were encouraged to shift their attention toward convincingother local partners to provide public-access fueling in a locationthat was convenient for their drivers.While working with public fleets was noted to be challenging—primarily due to the politics that play a role in decision makingand the often long and restrictive budgeting process—there werealso some notable advantages. For instance, government andmunicipal fleets are often required to use alternative fuels orhave supportive policies in place. While the decision to transitionto alternative fuels can take a long time, once it is made, thatdecision also tends to remain in place for a long time.Regardless of the size or business sector of a partner, PIsfound each partner had a level of bureaucracy inherent to theiroperations. Whilebureaucracy is oftenKey Takeawayconsidered a detrimentMany PIs found their projectsthat can lengthen projectprogressed smoother if theytimelines and delaytook the time up front toprogress, there wereensure partners read themany instances citedcontract and could confirm theirduring interviews whereunderstanding of it.PIs said they foundthe bureaucracy wasproductive. For example, one PI noted that the subcontract witha large, national fleet took an unusually long time to negotiatecompared to the other subcontracts included in the award. Whilefrustrating at the time, the PI realized as all the projects progressedthat the project with the large, national company was executed themost smoothly. This was attributed to the fact that the contract waswell-scrutinized and thoroughly discussed from the beginning.On the contrary, some of the quickest subcontracts to get signedproved to be the most troublesome during project executionbecause many of those partners did not take the time to fully reador understand their contractual obligations from the start.Technology SelectionOne of the most surprising aspects of partnerships noted inproject interviews was that seemingly similar partners—usingthe same technology—could experience very different outcomesbased on factors such as infrastructure availability, drivingroutes, duty cycles, driver behavior, and climate. AFVs are notone-size-fits-all, and it took a great deal of interaction with localClean Cities coalitionsand their nationwideKey Takeawaysupport network toFleets that experiencedensure that all partnersthe greatest success oftenwere operating theirattributed the outcome tovehicles in a way thatproviding the right support forwould maximize theirthe technology they chose, ininvestment. Fleetsaddition to installing alternativethat experienced thefueling stations in locations thatgreatest success oftenoffered convenient and reliableattributed the outcomeaccess to both local andto providing the rightnational fleets.support for the technology they chose, such astraining drivers and mechanics, providing a well-designed routebased on the traits of the vehicle, and ensuring proper maintenance. Furthermore, fleets that had reliable access to fuelinginfrastructure and communities that located alternative fuelingsites in locations that were accessible to a wide array of local andnational fleets experienced the most success.VEHICLE TECHNOLOGIES OFFICE7 cleancities.energy.gov

DESIGNING A SUCCESSFUL TRANSPORTATION PROJECTCoordinators also have access to a national network ofother coordinators and experts within DOE and at nationallaboratories who are available to help fleets identify crediblesources of information and make educated decisions abouthow to best get projects back on track.Project FocusSome projects focused on a single fuel or technology (e.g., hybridschool buses or natural gas refuse trucks) and other projects cast awide net, including as many as six different fuels in their efforts.While many of the same benefits and drawbacks associated withthe number of partners held true for the number of fuels andtechnologies represented, PIs also drew some unique conclusionsregarding whether a narrow or broad project focus was optimal(see Figure 8).undivided attention on only one or two fuels, resulting in deepknowledge and industry contacts that many of the more broadlyfocused projects did not have the resources to cultivate. However,narrowly focused projects were often faced with a great deal ofpushback from other fuel-specific industry groups that were left outand the fleets that did not feel like the fuel they selected was a goodfit for their operations. For example, during a couple of projectsthat were focused solely on implementing CNG, PIs experiencedresistance from fleets who preferred to use biodiesel or wanted alower entry cost with propane. However, because the project scopewas limited to a single fuel, fleets who felt like they would be betterserved with a different fuel choice were unable to participate.Broadly focused projects with many technologies were laborintensive and required greater administrative support but weregenerally more appealing to the community because they offeredsomething for everyone. Similar to projects with a lot of partners,the broadly focused projects were able to leverage a larger poolof matching funds and, perhaps most importantly, were able toengage in a great deal of dialogue with their community aboutwhich fuel options worked best for particular applications. Bybeing less prescriptive in their funding, they enabled broad inputabout what would work best. Petroleum displacement and GHGreduction data reported from these types of projects also showeda broader focus generally created more petroleum displacement(see Figures 9 and 10).When a project was narrowly focused and involved only one ortwo technologies, PIs had the advantage of developing specializedknowledge and expertise on the particular fuel that they chose.During these types of projects, PIs were able to focus theirPetroleum Gasoline Gallon EquivalentsReduced by Vehicle Fuel Type30Million GGEs ReducedHaving a Clean Cities coalition involved in a project wasoften cited as a critical factor in its success. Clean Citiescoalitions are well-positioned within local markets to not onlyhave access to willing participants who are ready to moveforward with deploying alternative fuels within their fleet butalso possess the knowledge and access to resources tohelp partners successfully overcome the challenges theymay face during implementation. Coordinators are expertsat developing relationships and cultivating trust with theirstakeholders, putting them in an ideal position to assistfleets that have questions or run into issues. In the event ofa problem, fleets are generally more comfortable discussingit with a coordinator because their personal relationship givesthem confidence that they will stand by them and help themfind a solution.2520151050CNGLPGLNGHEVEVMedium and Heavy-dutyBroad Focus Development of specializedknowledge and expertise Undivided attention on asingle technology Ability to leverage broader pools ofpartners/matching funds Something for everyone Increased public awareness of manyalt fuel options Potential to createanimosity from those whowere not involvedAdvantagesLight-dutyGHGs Reduced by Vehicle Fuel LE TECHNOLOGIES OFFICE8NEV60,000 Management complexity Necessitates more staff Loss of ability to “lean in” when thereare issuesFigure 8. Lessons learned and challenges from projects witha narrow and broad focusPHEVFigure 9. Petroleum reduced by deployed vehiclesGHGs reduced (tons)Narrow FocusHHVCNGEVHEVLNGMedium and Heavy-dutyLPGLight-dutyFigure 10. GHGs reduced by deployed vehicles cleancities.energy.govNEVPHEV

DESIGNING A SUCCESSFUL TRANSPORTATION PROJECTImpactsWhen asked what the most unexpected aspect of their projectswas, several PIs noted that they ended up building alternative fuelmarkets that they did not intend to build. This was especially trueof the propane markets that sprouted in conjunction with CNGmarkets. Three separate PIs in particular noted that because theirprojects had funding allocated specifically for CNG vehicles andinfrastructure, they devoted a great deal of effort to educatingtheir stakeholders about the fuel. In the course of achievingtheir goal to build a CNG market, they also ended up having asurprising number of fleets commit to propane. They attributedthis to starting general conversations about alternative fuels. Theprojects created a lot of buzz in their community, and fleets wereexcited to try something other than conventional gasoline ordiesel. By raising awareness of a particular alternative fuel, theproject team encouraged greater conversation about the availability of all alternative fuels. Fleets selected the fuel best suitedto their needs and budget—in many cases opting for propanebecause of its low implementation cost. Some of these fleetsmight have never considered an alternative fuel at all—let alonepropane—without the education and presentations about all theavailable alternative fuels that were part of the project.Project Funding PrioritiesWhile DOE selected the 25 Clean Cities projects for fundingbased upon the priorities set forth in the funding opportunityannouncement, each project had its own unique focus and wayof prioritizing the allocation of the funds they received. Forexample, some projects focused primarily on funding fuelinginfrastructure while others focused primarily on assisting with thepurchase of vehicles.Funding StrategiesFor projects that focused on vehicle purchases, in many casesthere were commitments in place from infrastructure providersthat would support infrastructure expansion as vehicles weredeployed and fueling demand increased. This turned out to be asuccessful strategy, and infrastructure did expand as promised.In other cases, infrastructure funding was prioritized over vehiclepurchases. These projects tended to have fleets that were alreadycommitted to purchasing certain vehicles. The vehicles were usedas matching funds so that the grant funding could cover as muchof the infrastructure cost as possible. This also proved to be asuccessful strategy.Incremental Cost LimitsWhile 100% of infrastructure costs could be funded through thefederal award, the funding opportunity announcement set forthlimits about how much federal funding could be used to purchasespecific vehicle types. The funding limits ranged from 2,000per vehicle for a light-duty hybrid electric vehicle to incrementalcost coverage of up to 500,000 per vehicle for medium- andheavy-duty electric vehicles. In many cases, partners supplied

DESIGNING A SCCESSFL TRANSPORTATION PROECT fleet (e.g., refuse haulers and school buses), while other projects cast a broader net that included deploying multiple fuels and types of vehicles for various end users. Project Objectives Each project within the Clean Cities Recovery Act portfolio began with the same set of initial objectives: 1.

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