YB110/YB230 FIREYE BurnerLogiX

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BL-1001August 7, 2018YB110/YB230 FIREYE BurnerLogiX MICROPROCESSOR-BASEDINTEGRATED BURNERMANAGEMENT CONTROLAPPROVEDDESCRIPTIONThe Fireye BurnerLogix System is a microprocessor based burner management control systemdesigned to provide the proper burner sequencing, ignition and flame monitoring protection on automatically ignited oil, gas, and combination fuel burners. In conjunction with limit and operating controls, it programs the burner/blower motor, ignition and fuel valves to provide for proper and safeburner operation. Through SMART LED’S, the control provides current operating status and lockoutinformation in the event of a safety shutdown. Optional VFD and LCD displays are available thatmay be either plugged in or mounted remotely to give full language descriptors of current status anddiagnostic lockout information. Refer to BurnerLogix PROGRAMMER SELECTION later in thisdocument for the various combinations of programmer and display modules.A complete BurnerLogix system includes the YB110 (YB230) chassis equipped with the type offlame amplifier required for the application, appropriate flame detector, plug-in programmer module, wiring base and optional alpha-numeric display. Interchangeable programmer modules allow forcomplete versatility in selection of function, timing and flame failure response times.The optional alpha-numeric display has 2 lines by 16 characters per line. It is available in either vacuum fluorescent or liquid crystal formats. The advantage of VFD is high brightness and extendedtemperature range down to –40 F. Both displays contain a fully functional keypad. You can easilyscroll through the various menus to view the current operating status, review programmer configuration, and lockout history. When mounted remotely, the displays provide NEMA 4x(IP66) protection.An advantage of the BurnerLogix control family is the ability to set many of the operating parameters associated with proper and reliable burner operation allowing inventory of various programmertypes to be kept to a minimum.The YB110 (YB230) is a chassis/flame amplifier module complete with mounting screws and blankdisplay module. The display module (BLV512 (vfd) or BLL510 (lcd)), if required, must be orderedseparately. Interchangeable YP programmer modules allow for complete versatility in selection ofcontrol function, timing, and flame scanning means. Functions such as pre-purge time, recycling ornon-recycling interlocks, high fire proving interlock, and trial for ignition timing of the pilot andmain flame are determined by the programmer module. The BurnerLogix system can be used withultra-violet, auto-check infrared, flame rod, self-check ultra-violet flame scanners or direct coupledintegrated scanners by choosing the proper chassis/flame amplifier module.1

Wiring bases for the BurnerLogix control are available pre-wired with 4 foot (1.2m) lead wires colorcoded and marked for easy installation or with an integral terminal block capable of a accepting up to2 X 14 AWG wires. The wiring base terminal block is available with knockouts for conduit or openended for cabinet mounting. The pigtail wiring base is 4" X 5" (101.6mm x 127mm) and the terminalblock wiring base is 4" X 7" (101.6mm x 177.8mm).Additional functions of the BurnerLogix system include: A non-volatile memory allows the control to remember its history and present position evenwhen power is interrupted.A consistent flame signal read-out via display module or 4-20 mA output.Read-out of main fuel operational hours and complete cycles via display module.Modbus communications via RS485 multi-drop link.Proof of fuel valve closure during the off cycle.Burn-in time of program parameters occurs after 8 hours of main valve on time.A run/check switch allows the operator to stop the program sequence in any of fourdifferent positions (Purge, PTFI, MTFI or Auto).Remote Display mounting with NEMA 4 protection.Remote Reset.Programmable communication baud rate allows for DCS compatibility.Keypad selectable language readout.Revert to pilot can increase burner turn down.Additional terminals provided for applications requiring additional inputs and outputs.CAUTION: While programmers are mechanically interchangeable in that they mate with acommon chassis/amplifier module, you must select the correct model for your application.Inappropriate application of a control can result in an unsafe condition hazardous to lifeand property. Selection of a control for a particular application must be made by a competent professional, such as a boiler/burner service technician licensed by a state or other government agency.NOTICE: This equipment generates and can radiate radio frequency energy, and if notinstalled and used in accordance with the instruction manual may cause interference toradio communications. It has been tested and found to comply with the limits for a Class Acomputing device pursuant to Subpart J of part 15 of FCC Rules, which are designed toprovide reasonable protection against such interference when operated in a commercialenvironment. Operation of this equipment in a residential area may cause interference inwhich case the user, at his own expense, will be required to take whatever measures whichmay be required to correct the interference.2

TABLE OF CONTENTSBURNERLOGIX SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5PART NUMBERS AND APPROVALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8ORDERING INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9INSTALLATION PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13WIRING BASE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PTFI*MTFI TIMINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .LED INDICATOR LIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .REPLACEABLE FUSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13171819DESCRIPTION OF FUNCTIONS OF OPERATING CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20SETTING PROGRAMMER PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20KEYPAD DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21PROGRAM SET UP SUB-MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22TO VIEW AND MODIFY A PROGRAMMABLE PARAMETER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23FLAME SCANNERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24INSTALLATION - UV SCANNERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OPERATION — 45UV5 & 55UV5 SELF-CHECKING UV SCANNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WIRING - UV SCANNERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .INSTALLATION—INFRARED SCANNER TYPE 48PT2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OPERATION - IR LEARN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .INSTALLATION - 69ND1 FLAME ROD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .INSTALLATION - 85 SERIES PHOENIX SCANNER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .INSTALLATION - 95 SERIES INSIGHT SCANNERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2425262627293032SYSTEM INFO SUB-MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35SYSTEM OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35YP100 OPERATING SEQUENCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .START-UP (NORMAL CYCLE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .YP200 OPERATING SEQUENCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .YP300 OPERATING SEQUENCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .YP138 PROGRAMMER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3637394042LOCKOUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46SAFETY SHUTDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DIAGNOSTIC MESSAGES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .RESETTING THE CONTROL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .LOCKOUT CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .LOCKOUT HISTORY SUB-MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4647474849COMMUNICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50MESSAGE FORMAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .MODBUS MESSAGE TABLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .INPUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OUTPUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .EXPLANATION OF LOGSTAT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .BURNERLOGIX MESSAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .INTERLOCK ANNUNCIATOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50515252545557OPERATIONAL FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .584-20 mA TEST JACKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .CHECK-RUN SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5859OPERATIONAL TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60TEST CHECKOUT PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SUGGESTED GROUNDING RULES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6062633

Table of FiguresFIGURE 1.FIGURE 2.FIGURE 3.FIGURE 4.FIGURE 5.FIGURE 6.FIGURE 7.FIGURE 8.FIGURE 9.FIGURE 10.FIGURE 11.FIGURE 12.FIGURE 13.FIGURE 14.FIGURE 15.FIGURE 16.FIGURE 17.FIGURE 18.FIGURE 19.FIGURE 20.FIGURE 21.FIGURE 22.FIGURE 23.FIGURE 24.FIGURE 25.FIGURE 26.FIGURE 27.FIGURE 28.FIGURE 29.BURNERLOGIX ORDERING INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WIRING BASE DETAILS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .YP110 PROGRAMMER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .KEYPAD DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .BURNERLOGIX MENU STRUCTURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .MAIN MENU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .FLAME SCANNERS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .AIMING YOUR SCANNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .TYPICAL SCANNER INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .UV SELF CHECK SCANNER OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SCANNER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PHOENIX WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .BURNERLOGIX TYB110DC/YB230DC WITH 85UVF4-1QDWR SCANNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .INSIGHT WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .CONNECT BURNERLOGIX & INSIGHT I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SYSTEM INFO SUB-MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .YP100 OPERATING SEQUENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .YP200 OPERATING SEQUENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .YP300 OPERATING SEQUENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .BURNERLOGIX WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .YP300 WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .YP138 WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .LOCKOUT HISTORY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .BOTTOM VIEW COMMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DEFAULT WIRING FOR YZ300 INTERLOCK ANNUNCIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .BOTTOM VIEW 4-20 mA JACKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .TEST JACKS (4-20 mA) VS. FLAME STRENGTH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .CHECK RUN SWITHCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PILOT FLAME TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 358585962Table of TablesTable 1:Table 2:Table 3:Table 4:Table 5:Table 6:Table 7:Table 8:Table 9:Table 10:Table 11:Table 12:Table 13:Table 14:Table 15:Table 16:Table 17:Table 18:Table 19:Table 20:Table 21:Table 22:Table 23:Table 24:Table 25:Table 26:Table 27:4OPERATING TEMPERATURE LIMITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .LOAD RATINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .AGENCY APPROVALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .APPLICABLE BULLETINS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ORDERING INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PROGRAMMER MODULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .BURNERLOGIX DISPLAYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .BURNERLOGIX WIRING BASES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .BURNERLOGIX ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SCANNER SELECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PRE-WIRED WIRING BASE, P/N 60-2810-1 (shown for 120 VAC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .BURNERLOGIX PROGRAMMER SELECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PTFI & MTFI TIMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .LED INDICATORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .MODIFIABLE PARAMETERS LOCATED IN PROGRAM SETUP MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PHOENIX SCANNER CABLE COLOR CODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DIAGNOSTIC MESSAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .LED CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .MESSAGE FORMAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .MODBUS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .MODBUS MESSAGE TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .INPUTS AND OUTPUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .YZ300. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .LOGSTAT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .BURNERLOGIX MESSAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DIAGNOSTIC MESSAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ANNUNCIATOR MESSAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .568999101010101316181823314748505051525354555657

.BURNERLOGIX SPECIFICATIONSSupply Voltage:YB110 120 VAC ( 10%, -15%) 50/60 HzYB230 230 VAC ( 10%, -15%) 50/60 HzPower Consumption:25 VATemperature Rating:-40 C (-40 F) to 60 C (140 F)Protection Category:YB110 (YB230) control NEMA 1 (IP01)Display, remote mounted NEMA 4X (IP66)Unit Dimensions:Wiring base 60-2810-1 - 4.0" (101 mm) W x 5.0" (127mm) HWiring base 60-2812-1, 60-2814-1 - 4.0" (101 mm) W x 7.0" (178 mm) HShipping Weight:YB110 (YB230) Approx. 3.2 lbs. (1.45kg)Table 1: OPERATING TEMPERATURE LIMITSCONTROLMAXIMUMMINIMUMYB110, YB230140 F60 C-40 F-40 CYP Programmers140 F60 C-40 F-40 CBLV512, VFD Display140 F60 C-40 F-40 CBLL510, LCD Display140 F60 C-4 F-20 CScanner UV1A, UV2, UV8A, UV90, 45UV3200 F93 C-40 F-40 C45UV5-1005, 45UV5-110545UV5-1007, 45UV5-100955UV5-1007, 55UV5-1009200 F93 C-40 F-40 C48PT2140 F60 C-40 F-40 CFlame Rod (Tip 2460 F)1500 F816 C-40 F-40 CPhoenix 85 Series150 F65 C-40 F-40 CInSight 95 Series150 F65 C-40 F-40 CHumidity: 90% R.H. (Non-condensing)5

Table 2: LOAD RATINGSTerminalTypical LoadA. Maximum Rating@120V-50/60 HzB. Maximum Rating@230V-50/60 HzC. Alternate RatingMBurner/Blower Motor9.8 F.L.A. *58 L.R.A.4.0 F.L.A. *20 L.R.A.240 VA Pilot Duty(Motor Starter Coil)10-11-12-XModulator125 VA Pilot DutyAAlarm50 VA Pilot DutyTerminal ratings may be selected from either column A or C for 120 VAC or from either column B or C for 30 VAC:(select the rating from the column which best applies to the connected load on that terminal).* F.L.A. full load amps; L.R.A locked rotor ampsCombination of fuel and igniter terminalsCombination No.Pilot FuelTrm 6MainTrm 7IgnitionTrm 5Delayed ValveTrm W1CENo LoadNo Load2BENo LoadNo Load3No LoadENo LoadB4EEANo Load5No LoadEAE6DEANo Load7DDAD8No LoadDANo LoadComposition of each combinationA4.5A Ignition@120 VAC2.2A Ignition@230 VACBCDE50 VA Pilot Dutyplus 4.5A ignition@120 VAC180 VA Ignition plusmotor valves with: 660VA inrush, 360 VAopen, 250 VA hold.2A Pilot Duty65 VA Pilot Duty plusMotor valves with: 700VA open 250 VA hold.50 VA Pilot Dutyplus 2.2A ignition@230 VAC@120 VAC1A Pilot Duty@230 VACMaximum connected load must not exceed 2000 VAELECTRICAL RATINGSVA ratings (not specified as pilot duty) permit the connection of transformers and similar deviceswhose inrush current is approximately the same as their running current.VA Pilot Duty ratings permit the connection of relays, solenoid valves, lamps, etc. whose total operating load does not exceed the published rating and whose total inrush current does not exceed 10times the rating.Running and locked rotor ratings are intended for motors. VA and VA Pilot Duty loads may be addedto a motor load provided the total load does not exceed the published rating.CAUTION: Published load ratings assume that no contact will be required to handle inrushcurrent more often than once in 15 seconds. Using control switches, solenoid, relays, etc.which chatter lead to premature failure. Run through a test operation (with fuel shut off)following the tripping of a circuit breaker, a blown fuse, or any known instance of chatteringof any external current consuming devices.6

APPROVALSUnderwriters Laboratories Inc.:MCCZ File MP1537Controls, Primary Safety - ListedMCCZ2 File MP1537Controls, Primary Safety - ComponentMCCZ7 File MP1537Controls, Primary Safety Certified for CanadaMCCZ8 File MP1537Controls, Primary Safety Certified for Canada - ComponentFactory Mutual:Acceptable by:ApprovedIndustrial Risk Insurers (I.R.I.)CE:Gas AppliancesGas Appliance Directive:Low Voltage Directive:EMC BT1754(EN298, 2003; EN230, 2005)NOTICE: This equipment generates and can radiate radio frequency energy, and if notinstalled and used in accordance with the instruction manual may cause interference toradio communications. It has been tested and found to comply with the limits for a Class Acomputing device pursuant to Subpart J of part 15 of FCC Rules, which are designed toprovide reasonable protection against such interference when operated in a commercialenvironment. Operation of this equipment in a residential area may cause interference inwhich case the user, at his own expense, is required to take whatever measures which may berequired to correct the interference.7

PART NUMBERS AND APPROVALSTable 3: AGENCY APPROVALSBurnerLogixChassis/Flame Amp. 30IRXXYB230IR2XXYB230FRXYB230DCXBurnerLogix Programmer erLogix DisplaysBLV512XXXXBLL510XXXXBurnerLogix Wiring Bases60-2810-1X60-2812-1XXX60-2814-1XXXX CERTIFICATION IN HAND8XX

Table 4: APPLICABLE BULLETINSProgrammers, Non-recycle OperationProgrammers, Recycle OperationYP-1001Programmers, Non-modulatingDisplaysBD-5001Wiring base installation, 60-2810-1133-676Wiring base installation, 60-2812-1133-677Wiring base installation, 60-2814-1133-677Table 5: ORDERING INFORMATIONBurnerLogix Chassis/Flame Amplifier ModuleYB110UV120 VAC input with UV non self-check amplifierYB110UVSC120 VAC input with UV self-check amplifierYB110IR120 VAC input with IR auto-check amplifierYB110IR2120 VAC input with IR auto-check amplifier (special application only -consult factory)YB110FR120 VAC input with flame rectification amplifierYB110DC120 VAC input with direct coupled amplifierYB230UV230 VAC input with UV non self-check amplifierYB230UVSC230 VAC input with UV self-check amplifierYB230IR230 VAC input with IR auto-check amplifierYB230IR2230 VAC input with IR auto check (special application only-consult factory)YB230FR230VAC input with flame rectification amplifierYB230DC230VAC input with direct coupled amplifierTable 6: PROGRAMMER MODULESBurnerLogix Programmer ModulesYP100Keypad

The Fireye BurnerLogix System is a microprocessor based burner management control system designed to provide the proper burner sequencing, ignition and flame monitoring protection on auto-matically ignited oil, gas, and combination fuel burners. In conjunction with limit and operating con-

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