Sec#10f Refridge 49pages Fridge 12/10/2010 1:56 PM Page 14 Refrigeration
Sec#10f Refridge 49pages Fridge 12/10/2010 1:56 PM Page 14 HENRY TECHNOLOGIES - SIGHT GLASSES (BULLS EYE TYPE) - MOISTURE LIQUID INDICATORS These sight glasses are available in three basic styles; Clear Lens; Reflex Lens; and Clear Lens with Floating Ball. All sight glasses feature a nickel plated steel body, hermetically sealed viewing lens, American standard tapered pipe thread, 500 PSI maximum working pressure. These sight glasses are suitable for most standard refrigerants, and other industrial fluids non-corrosive to glass and steel (for R-11 applications, an aluminum ball is available for the SG-1200’s add “C” suffix i.e. SG-1206C). Motors Compressors, Chillers, Condensers Refrigeration Clear PART NO Reflex Clear/With Ball A DIMENSIONS (in) B C THREAD SIZE (in) MPT SG-1004 SG-1006 SG-1008 SG-1010 SG-1012 SG-1016 SG-1104 SG-1106 SG-1108 SG-1110 SG-1112 SG-1116 SG-1204 SG-1206 SG-1208 SG-1210 SG-1212 SG-1216 .94 1.12 1.38 1.75 2 2.50 .90 1.06 1.32 1.25 1.41 1.28 .56 .75 .94 1.19 1.31 1.63 1/2 3/4 1 1-1/4 1-1/2 1 HENRY TECHNOLOGIES - VERTICAL ASME SUCTION LINE ACCUMULATORS - MOISTURE LIQUID INDICATORS HE: Heat Exchange models available by ordering with an HE suffix (i.e. S-7721HE). Heat Exchange models feature a boil out coil to boil off liquid refrigerant in the bottom of the accumulator. The ODS connection size of the boil out coil is shown in column E. Thermostats Indoor Air Quality Heating Components Electrical The SG-1000’s & SG-1100’s are rated for a maximum temperature of 500 F (260 C). The SG-1200's are rated for a maximum temperature of 300 F (148 C). The SG-1100’s (Reflex Lens) look dark when liquid is present and light when liquid is absent. Refrigeration Tools & Instruments Accessories, Supplies & Commodities Oils & Chemicals *Optional: 1" FPT connection is available on S-7700 series for installation of a S-9400-1 type Liquid Level Switch. Consult factory. 1-in FPT Model* S-7722 S-7726 S-7732 PART NO Std Heat Exchanger ODS CONN A B DIMENSIONS (in) C D ODS E S-7721 S-7725 S-7731 S-7721HE S-7725HE S-7731HE 2-1/8 2-5/8 3-1/8 8-5/8 10-3/4 12-3/4 23.13 22.75 25 3.50 4.63 5.50 5.50 5.50 5.88 7/8 1-3/8 1-3/8 REFRIGERANT HOLDING REFRIGERANT RECOMMENDED TONS REFRIGERATION AT SUCTION EVAPORATING TEMPERATURE ( F) CAP. (lb 0 F sat) R-134a R-22 R-404A/R-507 R-404a/ R-134a R-22 40 F 20 F 0 F -20 F -40 F 40 F 20 F 0 F -20 F -40 F 40 F 20 F 0 F -20 F -40 F R-507 S-7721 32.5 30 27 MAX 43.0 25.1 15.6 9.3 5.2 60.4 41.8 27.6 17.7 10.8 64.7 42.5 27.6 17.1 10.1 MIN 7.7 4.5 2.8 1.7 0.9 10.9 7.5 5.0 3.2 1.9 11.7 7.7 5.0 3.1 1.8 S-7725 48.5 44 40 MAX 64.0 37.4 23.2 13.8 7.8 90.0 62.2 41.1 26.3 16.1 96.5 63.4 41.1 25.5 15.1 MIN 12.8 7.5 4.6 2.8 1.6 17.9 12.4 8.2 5.3 3.2 19.2 12.6 8.2 5.1 3.0 S-7731 80 73 66 MAX 95.0 55.5 34.5 20.5 11.6 133.5 92.4 60.9 39.1 23.8 143.1 94.0 61.0 37.8 22.4 MIN 19.1 11.1 6.9 4.1 2.3 26.8 18.6 12.2 7.9 4.8 28.8 18.9 12.8 7.6 4.5 S-7741 136 135 122 MAX 149.4 87.2 54.2 32.2 18.2 209.9 145.2 95.8 61.4 37.5 225.1 147.9 95.9 59.4 35.3 MIN 48.2 28.1 17.5 10.4 5.9 67.7 46.9 30.9 19.8 12.1 72.6 47.7 31.0 19.2 11.4 S-7742 297 277 251 MAX 149.4 87.2 54.2 32.2 18.2 209.9 145.2 95.8 61.4 37.5 225.1 147.9 95.9 59.4 35.3 MIN 48.2 28.1 17.5 10.4 5.9 67.7 46.9 30.9 19.8 12.1 72.6 47.7 31.0 19.2 11.4 PART NO K-243
Sec#10f Refridge 49pages Fridge 12/10/2010 1:56 PM Page 15 Refrigeration Compressors, Chillers, Condensers HENRY TECHNOLOGIES - ACCUMULATORS AND MUFFLERS HORIZONTAL ACCUMULATORS RECOMMENDED TONS OF REFRIGERANT AT SUCTION EVAPORATING TEMPERATURE ( F) R-134a R-22 R-404A/R-507 C R-134a R-22 6 28 36.75 50 21.50 30.25 43.50 23.3 31.6 46.7 21.3 29 42.6 R-404A/ R-507 19.3 26.2 38.6 40 F 20 F 0 F 40 F 20 F 0 F 15 28.6 50 10 19.5 35 6.25 12.5 23 29 50 95 20 30 65 12.5 25 45 40 F 20 F 0 F 28.5 49.1 93.2 19 33.2 61.7 11.5 22.9 41.2 Electrical B Heating Components A DISCHARGE LINE MUFFLERS Selecting the Size of a Muffler Indoor Air Quality Select a muffler with a connection size that matches or exceeds the line size of the compressor discharge line. There are no tonnage ratings for mufflers, since the muffler will remove pulsations from the discharge regardless of flow. S-6300 Series: Maximum working pressure 500 psig. S-6400 and S-6600 Series: Maximum working pressure 450 psig. DIMENSIONS (in) SIZE CONN A B S-6304 S-6305 S-6307 S-6311 S-6405 S-6407 S-6411 S-6413 S-6415 S-6621 S-6625 S-6631 1/2 ODS 5/8 ODS 7/8 ODS 1-1/8 ODS 5/8 ODS 7/8 ODS 1-1/8 ODS 1-3/8 ODS 1-5/8 ODS 2-1/8 ODS 2-5/8 ODS 3-1/8 ODS 3 3 3 3 4 4 4 4 4 6 6 6 7.75 7.75 9.69 9.69 6.75 7 13.25 13.75 18.25 21 21 22.38 Tools & Instruments PART NO Thermostats REFRIGERANT HOLDING CAP. (lbs 0 F SAT.) Oils & Chemicals 1-5/8 ODS 2-1/8 ODS 2-5/8 ODS DIMENSIONS (in) Accessories, Supplies & Commodities S-7615 S-7621 S-7625 SIZE CONN K-244 Refrigeration PART NO Motors Liquid accumulators of this design should not be used when the temperature of the liquid refrigerant is less than 15 F in the accumulator. These accumulators have a 1/2" FPT connection for liquid injection and a 3/4" FPT connection for hot gas bypass. These connections can also be used for a relief device as required by UL 207.
Sec#10f Refridge 49pages Fridge 12/10/2010 1:56 PM Page 16 HENRY TECHNOLOGIES - LIQUID REFRIGERANT RECEIVERS S-8060 SERIES VERTICAL RECEIVERS Receivers should be selected based on the operating charge for all system components, including the liquid lines. It is usual to add a small percentage to cover the refrigerant in long runs of suction and discharge lines, etc. It is essential that the maximum operating charge be determined, e.g., winter charge in air cooled condenser having flooded head pressure control, this being much greater than the normal summer charge. Electrical Motors Compressors, Chillers, Condensers Refrigeration S-8060 SERIES VERTICAL RECEIVERS *PUMP DOWN CAPACITY (lbs) R-134a R-22 R404A/R-507 S-8060 S-8061 S-8062 S-8063 S-8064 S-8065 S-8066 S-8067 S-8068 2.4 2.4 3.3 4.3 6.7 11.6 17.6 23.5 29.4 2.4 2.4 3.3 4.2 6.6 11.5 17.3 23.2 29.1 DIMENSIONS (in) B C A 2.0 2.1 2.8 3.7 5.7 10.0 15.0 20.1 25.2 3.00 3.50 3.50 4.00 5.00 6.00 6.00 6.00 6.00 10 7.5 10 10 10 12 18 24 30 D 7 5 7.63 7.25 6.75 8 15 21.25 27.25 7 5 7.63 7.25 6.75 8 15 14.88 14.88 CONNECTIONS Inlet Outlet 1/4 FLARE 1/4 FLARE 1/4 FLARE 1/4 FLARE 1/4 FLARE 3/8 FLARE 3/8 FLARE 1/2 FLARE 5/8 FLARE 1/4 FLARE 1/4 FLARE 1/4 FLARE 1/4 FLARE 1/4 FLARE 3/8 FLARE 1/2 FLARE 1/2 FLARE 5/8 FLARE WT(lb) 2 2 3 4 6 10 16 21 26 Maximum WP 450 PS *All Pump Down Capacities are calculated @ 90% of receiver volume @ 90 F. S-8600 SERIES HORIZONTAL RECEIVERS Refrigeration Tools & Instruments Accessories, Supplies & Commodities Oils & Chemicals Thermostats Indoor Air Quality Heating Components PART NO S-8600 SERIES HORIZONTAL RECEIVERS PART NO *PUMP DOWN CAPACITY (lbs) R-134a R-22 R404A/R-507 S-8600 S-8610 S-8620 S-8630 18.8 24.3 29.2 35.0 18.6 24.0 28.8 34.6 16.2 20.9 25.0 30.1 A DIMENSIONS (in) B C Inlet CONNECTIONS Outlet FPT 5.00 5.00 6.00 6.00 28 36 30 36 3.00 3.00 3.63 3.63 5/8 ODS 5/8 ODS 5/8 ODS 5/8 ODS 5/8 ODS 5/8 ODS 5/8 ODS 5/8 ODS 3/8 3/8 3/8 3/8 SHIP WEIGHT (lb) 19 25 24 28 S-8600V SERIES HORIZONTAL RECEIVERS WITH BRACKETS & VALVES PART NO S-8600V S-8630V *PUMP DOWN CAPACITY (lbs) R-134a R-22 R404A/R-507 18.8 35.0 18.6 34.6 16.2 30.1 A B C 5.00 6.00 28 36 3.00 3.63 DIMENSIONS (in) D E 14 18 5.50 5.50 *Pump Down Capacities are calculated @ 90% of receiver volume @ 90 F. K-245 CONNECTIONS Outlet FPT F G Inlet .44 .44 7.00 7.00 1/2 ODS 1/2 ODS 1/2 ODS 1/2 ODS 3/8 3/8 SHIP WEIGHT (lb) 19 28
Sec#10f Refridge 49pages Fridge 12/10/2010 1:56 PM Page 17 PART NO RECEIVER DIA S-9450 S-9451 S-9452 S-9453 S-9454 S-9455 S-9456 8-5/8 10-3/4 12-3/4 14 16 18 20 Mating flanges for level gauges not included on most receivers. BRACKET KITS RECEIVER DIA 3-019-908 3-019-910 3-019-912 8-5/8 10-3/4 12-3/4 ROTO-LOC VALVES PART NO THREAD ODS 3-030-140 3-030-141 3-030-142 3-030-143 3-030-150 1Ǝ - 14 1-1/4Ǝ - 12 1-1/4Ǝ - 12 1-3/4Ǝ - 12 1Ǝ - 14 1/2 7/8 1-1/8 1-3/8 5/8 Thermostats NOTE: Designed for horizontal mounting use only. Indoor Air Quality Heating Components PART NO Motors LIQUID LEVEL GAUGES Electrical HENRY TECHNOLOGIES - LIQUID REFRIGERANT RECEIVER ACCESSORIES Compressors, Chillers, Condensers Refrigeration ROTO-LOC/ODS ADAPTERS THREAD ODS 2-009-037 3-009-308 2-009-046 1Ǝ - 14 1-1/4Ǝ - 12 1-3/4Ǝ - 12 5/8 7/8 1-3/8 K-246 Refrigeration Tools & Instruments PART NO Accessories, Supplies & Commodities Oils & Chemicals Includes gasket.
Sec#10f Refridge 49pages Fridge 12/10/2010 1:56 PM Page 18 HENRY TECHNOLOGIES - HELICAL OIL SEPARATORS The helical oil separator features a centrifugal flow path achieving approximately 99% efficiency of oil separation with low pressure drop. PART NO SIZE CONN S-5180 S-5181 S-5182 S-5185 S-5187 S-5188 S-5190 S-5192 S-5194 S-5290 S-5292 S-5294 S-5202 S-5203 S-5204 1/4 ODS 3/8 ODS 1/2 ODS 5/8 ODS 7/8 ODS 1-1/8 ODS 1-3/8 ODS 1-5/8 ODS 2-1/8 ODS 1-3/8 ODS 1-5/8 ODS 2-1/8 ODS 2-1/8 ODS 2-5/8 ODS 3-1/8 ODS DIMENSIONS (in.) A 2.50 2.50 4 4 4 4 6 6 6 6 6 6 8 10 12 B 6.38 7.50 13 15 17 19 15 17 17 15 17 17 24 27 30 C 1.75 1.75 2.75 2.75 3 3 4.25 4.25 4.38 4.25 4.25 4.38 5.38 6.50 7.75 D .44 .50 2.44 2.50 2.94 3.06 3.69 3.95 4.19 3.69 3.95 4.19 5.06 5.63 6.45 MAX. CAPACITY IN TONS OF REFRIGERATION AT EVAPORATOR TEMPERATURE NOMINAL PRE-CHARGED AMOUNT R-134a R-22 R-404A/R-507 DISCHARGE CFM (oz) -40 F 40 F -40 F 40 F -40 F 40 F .50 .75 .75 1.00 .75 1.00 .75 14 .75 1.00 1.00 1.50 1.00 1.50 1.00 14 1.00 1.50 1.50 2.00 1.50 2.00 1.50 14 3.00 4.00 4.50 5.50 4.00 5.50 4.00 14 4.50 5.50 7.00 8.00 6.50 8.50 6.00 14 6.00 7.50 9.00 10.50 8.50 11.00 8.00 14 8.00 10.00 13.00 14.00 12.00 15.00 11.00 40 11.00 13.00 16.00 18.00 15.00 19.00 14.00 40 18.00 21.00 25.00 30.00 24.00 31.00 22.00 40 8.00 10.00 13.00 14.00 12.00 15.00 11.00 25 11.00 13.00 16.00 18.00 15.00 19.00 14.00 25 18.00 21.00 25.00 30.00 24.00 31.00 22.00 25 22.00 27.00 35.00 39.00 31.00 41.00 29.00 25 46.00 56.00 71.00 80.00 64.00 83.00 60.00 25 72.00 88.00 112.00 127.00 100.00 131.00 94.00 25 S-5100’s - Connections are nickel plated steel. S-5200’s - Connections are copper plated steel. All the capacities shown are based on 100 F condensing. Minimum tonnage is 33% of rated capacity, oversizing is not acceptable. Refrigeration Tools & Instruments Accessories, Supplies & Commodities Oils & Chemicals Thermostats Indoor Air Quality Heating Components Electrical Motors Compressors, Chillers, Condensers Refrigeration K-247
Sec#10f Refridge 49pages Fridge 12/10/2010 1:56 PM Page 19 1/2 ODS 5/8 ODS 7/8 ODS 1-1/8 ODS 1-3/8 ODS 1.00 3.00 4.50 6.00 8.00 1.50 4.00 5.50 7.50 9.50 1.50 4.50 7.00 9.00 11.50 2.00 5.50 8.00 10.50 13.50 1.50 4.00 6.50 8.50 10.50 S-5687 S-5688 S-5690 S-5692 S-5694 7/8 ODS 1-1/8 ODS 1-3/8 ODS 1-5/8 ODS 2-1/8 ODS 6 8 9 11 13 7 10 12 13 21 9 11 13 16 25 10 12 14 18 30 S-5792 S-5794 1-5/8 ODS 2-1/8 ODS 11 18 13 21 16 25 S-1901 S-1902 S-1903 S-1904 1-5/8 ODS 2-1/8 ODS 2-5/8 ODS 3-1/8 ODS 14 21 37 52 17 25 46 64 20 30 50 75 12 12 12 12 12 12 12 2.00 5.50 8.50 11.00 14.00 1.50 4.00 6.00 8.00 10.00 12 12 12 12 12 8 9 12 15 24 10 13 15 19 31 7.50 9.00 11.00 14.00 22.50 30 30 30 30 30 18 30 15 24 19 31 14.00 22.50 20 20 24 35 65 90 19 28 48 72 25 37 68 94 18.00 27.00 49.00 56.00 20 20 20 20 S-5500’s, S-5800’s, S-5600’s, S-5700’s - Connections are nickel plated steel. S-1900’s - Connections are copper plated steel. Oil Flow Rate @ 175 psi differential 80 gal/min. K-248 Refrigeration Tools & Instruments Accessories, Supplies & Commodities All the capacities shown are based on 100 F condensing temperature and on connection size being the same as the compressor discharge valve we recommend for parallel compressor systems application for our S-5700 and S-1900 series oil separators. For low temperature applications, we recommend our S-1900 series oil separators. If operating horsepower is larger than the systems cooling load, size oil separator to the operating horsepower. Motors S-5882 S-5885 S-5887 S-5888 S-5890 .75 1.00 1.50 4.00 6.00 8.00 10.00 Electrical 1/4 ODS 3/8 ODS 1/2 ODS 5/8 ODS 7/8 ODS 1-1/8 ODS 1-3/8 ODS Heating Components S-5580 S-5581 S-5582 S-5585 S-5587 S-5588 S-5590 MAXIMUM PRE-CHARGED DISCHARGE AMOUNT CFM (oz) Indoor Air Quality SIZE CONN Thermostats CAPACITY IN TONS OF REFRIGERATION AT EVAPORATOR TEMPERATURE (nominal) R-134a R-22 R-404A/R-507 -40 F 40 F -40 F 40 F -40 F 40 F .50 .75 .75 1.00 .75 1.00 .75 1.00 1.00 1.50 1.00 1.50 1.00 1.50 1.50 2.00 1.50 2.00 3.00 4.00 4.50 5.50 4.00 5.50 4.50 5.50 7.00 8.00 6.50 8.50 6.00 7.50 9.00 10.50 8.50 11.00 8.00 9.50 11.50 13.50 10.50 14.00 PART NO Oils & Chemicals HENRY TECHNOLOGIES - CONVENTIONAL OIL SEPARATORS Compressors, Chillers, Condensers Refrigeration
Refrigeration Tools & Instruments Accessories, Supplies & Commodities Oils & Chemicals Thermostats Indoor Air Quality Heating Components Electrical Motors Compressors, Chillers, Condensers Sec#10f Refridge 49pages Fridge 12/10/2010 1:56 PM Page 20 Refrigeration HENRY TECHNOLOGIES - CONVENTIONAL OIL SEPARATORS K-249
Sec#10f Refridge 49pages Fridge 12/10/2010 1:56 PM Page 21 Refrigeration Compressors, Chillers, Condensers HENRY TECHNOLOGIES - HEAT ELEMENTS 240V 120V 240V 120V 110V 220V 220V HENRY TECHNOLOGIES - OIL SEPARATORS - REPLACEMENT COMPONENTS The A-1900-30 Replacement Float Assembly is used on the S-5200 & S-1900 series Oil Separators, and the A-5700-30 is used on the S-5700 series Oil Separators. Both Replacement Assemblies include the gasket which can also be ordered separately (Part Number 2-023-001). The S-5700 series screen cartridge can also be ordered as a replacement part (Part Number 3-010-301). A 3/8" ODS oil return connection is available by ordering with an "X" suffix (i.e. A-1900-30X). The A-5000-30 Replacement Float Assembly is used on the S5800 series Oil Separators. The Replacement Assembly includes the gasket (Part Number 2-023-001). K-250 Refrigeration Tools & Instruments Part No A-1900-30 A-5700-30 A-5000-30 Heating Components VOLTS Indoor Air Quality 50W 25W 25W 25W 25W 25W 50W Thermostats WATTAGE 6 4 4 2-1/2 4 4 6 Oils & Chemicals DIAMETER (in) S-9112J S-9113J S-9114J S-9115J S-9101 S-9111 S-9112 Accessories, Supplies & Commodities PART NO Electrical Motors Heat elements add heat to oil separators to prevent migration of refrigerant to the vessel during off cycles of the compressor. Heat elements can also be used on suction line accumulators to warm the oil and allow oil return to the compressor on low temperature applications.
Sec#10f Refridge 49pages Fridge 12/10/2010 1:56 PM Page 22 HENRY TECHNOLOGIES - OIL LEVEL REGULATORS (CONVENTIONAL) The oil level regulator controls the oil level in the compressor crankcase with a float operated valve. Oil level regulators are designed to attach directly to the sight glass housing on compressor crankcases. Adapter kits are available for compressors that have a different sight glass configuration. The sight glass from the compressor or supplied with an adapter kit, bolts to the second regulator flange for visual observation of the oil level. S-9010 FIXED LEVEL REGULATOR The S-9010 regulator maintains the oil level in the compressor crankcase at 1/8-in. sight glass. The S-9010 maintains the level at any pressure differential* between 5 and 30 psi. Motors Compressors, Chillers, Condensers Refrigeration S-9090 ADJUSTABLE REGULATOR One oil level regulator for all applications The S-9090 regulator allows the oil level in the compressor crankcase to be maintained at any level between 1/4 and 1/2 sight glass. Indoor Air Quality Heating Components Electrical The S-9010 oil level regulator is designed to bolt directly to the 3 bolt sight glass housing found on many compressor crankcases. Do not use on Satellite Compressor. Part No S-9010 S-9130 ADJUSTABLE REGULATOR The S-9130 maintains the level at any pressure differential* between 5 and 90 psi. If the oil level in the crankcase is too high or too low, the level can be adjusted by turning the adjustment screw on top of the regulator. This can be done while the system is in operation. Our exclusive design eliminates the need of shutting down the system and disconnecting the oil feed lines in order to adjust the regulator. Part No S-9130 *Operating Pressure Differential — The difference between the oil fed to the oil regulator and its compressor crankcase, where the regulator is controlling oil level. Refrigeration Accessories, Supplies & Commodities The S-9130 regulator allows the oil level in the compressor crankcase to be maintained at any level between 1/4 and 1/2 sight glass. Tools & Instruments Oils & Chemicals Thermostats The S-9090 maintains the level at any pressure differential* between 5 and 90 psi. If the oil level in the crankcase is too high or too low, the level can be adjusted by turning the adjustment screw on top of the regulator. This can be done while the system is in operation. Our exclusive design eliminates the need of shutting down the system and disconnecting the oil feed lines in order to adjust the regulator. Part No S-9090 K-251
Sec#10f Refridge 49pages Fridge 12/10/2010 1:56 PM Page 23 S-9030 Adjustable Regulator The S-9030 Oil Level Regulator is designed to bolt directly to the three bolt sight glass housing found on many compressor crankcases. Adapter kits are available for compressors that have a different sight glass configuration. The sight glass from the compressor or supplied with an adapter kit, bolts to the second regulator flange for visual observation of the oil level. K-252 Refrigeration Tools & Instruments Accessories, Supplies & Commodities Oils & Chemicals Thermostats FEATURES: Complete oil level control without variations in pressure drop. 3/8" Flare normally closed solenoid valve. Adjustable between 1/4" and 1/2" glass. Low level alarm circuit. 24 VAC .25 amp. No UL considerations. Equalization connection 3/8" Flare. Operating differential 5 to 300 psig. Reliable float switch operation, 20 VA pilot duty. All major components replaceable. One oil level regulator for all applications Motors The oil level is adjustable by loosening the compression nut and manually adjusting the position of the float switch. A low level alarm is also provided, for oil safety on hermetic and scroll compressors. If the oil level drops 1/8" below the set point, a second magnetic reed switch closes activating a customer supplied alarm. This alarm circuit may also be used to disconnect power from the compressor. While the regulator is in alarm the solenoid valve remains open trying to re-establish the oil level. Electrical The Electro-Mechanical Oil Level Regulator S-9030 provide a simplistic means for controlling oil level for hermetic, semi-hermetic, reciprocating and scroll compressors, through the use of a float switch and solenoid valve. A magnetic reed float switch closes upon the reduction of oil level in the oil regulator body. This action energizes the solenoid valve thereby feeding oil into the regulator body. Heating Components S-9030 Adjustable Regulator Indoor Air Quality HENRY TECHNOLOGIES - ELECTRO-MECHANICAL OIL LEVEL REGULATORS Compressors, Chillers, Condensers Refrigeration
Sec#10f Refridge 49pages Fridge 12/10/2010 1:56 PM Page 24 HENRY TECHNOLOGIES - OIL RESERVOIR Due to system design, loads & defrost cycles, varying amounts of oil can be returned by the oil separator. Because of this, a safety reserve of oil is required for the operation of our oil control system. The oil reservoir is the holding vessel for this standby oil. It has sight glass ports to observe the oil level inside the vessel. The valve on top of the Oil Reservoir receives oil from the Oil Separator, and the bottom valve distributes oil to the Oil Level Regulators. The valves are backseating and have a 1/4" flare connection, allowing the addition or removal of oil from the reservoir. High pressure gas returns with the oil from the Oil Separator to the Oil Reservoir. Pressure could build up in the Oil . Thermostats Indoor Air Quality Heating Components Electrical Motors Compressors, Chillers, Condensers Refrigeration New System Start-Up On system start-up of a new parallel system, oil should be added to the OIL RESERVOIR to the upper sight glass port, NOT ABOVE IT. It is commonly accepted that in a new refrigeration system, some oil will be absorbed by the refrigerant as the system becomes balanced out. After two hours of operation, the OIL RESERVOIR, if necessary, should again be filled to the upper sight glass, and also after two days, by which time the entire refrigeration system should be balanced out. Then the OIL RESERVOIR must be observed on each service call. No oil should be added again until the oil level falls below the lower sight glass port. Oils & Chemicals Existing System Start-Up When installing this OIL CONTROL SYSTEM, on a parallel system that has been in operation for some time, the amount of oil should be added cautiously. With the efficiency of the new OIL SEPARATOR, the oil return could likely be sufficient to fill the OIL RESERVOIR to the lower sight glass port only. Observe for one day. After the second day, if the oil level has not risen to the upper sight glass, add oil. If the oil level has risen above the upper sight glass port, remove the excess oil from the OIL RESERVOIR. Accessories, Supplies & Commodities Tools & Instruments Refrigeration .Reservoir to adversely affect the Oil Regulators. To prevent this, a vent line is installed from the top of the Oil Reservoir to the suction line. This line permits the pressure in the Oil Reservoir to be approximately the same as the suction line and the compressor crankcases. The 4 gallon model Cat. No. S-9108 should be used on very large systems, or systems with excessive oil charges, long line runs or any case where suction oil return may be impeded. PART NO NO OF SIGHT GLASSES A CAPACITY (IN GALLONS) B C DIMENSIONS (in) D S-9108 S-9108U S-9109 3 2 2 4 3 2 2.5 1-3/4 1-1/4 3/4 3/4 3/4 37.94 28.94 19.94 K-253
Sec#10f Refridge 49pages Fridge 12/10/2010 1:56 PM Page 25 Refrigeration The stand alone regulator is suitable for both high pressure and low pressure oil management control systems. The oil is regulated at 1/2 Sight Glass using a pulse timer. When a low condition is detected , there is a 15 second time delay prior to oil feed to ensure stability and prevent overfill. Oil is then pulsed into the compressor at 3 second on/off intervals. If demand is not satisfied after 2 minutes of continuous oil feed, a low level alarm is initiated by means of a fail-safe electrical contact. During the alarm condition the regulator will continue to pulse feed oil. The alarm will reset automatically if the oil returns to 1/2 glass. The alarm contact may be used to shut down the compressor in the event of a low level condition. Max Ambient Temp 113 F Max Fluid Temp 176 F Supply Voltage (Conns 1 & 2) 24V AC 50 / 60 HZ Rated Operating Current 0.5 Amps Alarm contacts (Conns 3 & 4) Volt Free, N/O The Optronic Regulator is fitted to the sight glass housing of the compressor and has an internal sight glass that allows the visual inspection of the crankcase oil level. Alarm Contact Rating 24V DC@ 2A, 120V AC@2A Electrical Connection 4 Pin M12 Circular, IEC60947-5-2 Protection Class IP54 Status LED’s 4 Oil Supply Line 1/4” FLARE Weight 2.6 LBS Approved Refrigerants/Oils HFC/POE (For other refrigerant/Oil combinations contact Henry Technologies) *Utilizing patented technology-Patent #5,278,426. Part No. OPTRONIC OP-02 The Optronic Regulator meets the requirements of UL and bears the UR symbol. The regulator is CE marked in accordance with the EMC directive. K-254 Indoor Air Quality 350 PSIG Thermostats Max Differential Pressure Oils & Chemicals 500 PSIG Accessories, Supplies & Commodities Max Working Pressure Tools & Instruments SPECIFICATIONS Refrigeration The Optronic Oil Level Regulator* is designed to control the oil level in the compressor crankcase using proven optical sensor technology. Heating Components Electrical Motors Compressors, Chillers, Condensers HENRY TECHNOLOGIES - ELECTRONIC OIL LEVEL CONTROL
Sec#10f Refridge 49pages Fridge 12/10/2010 1:56 PM Page 26 HENRY TECHNOLOGIES - OIL LEVEL REGULATOR ADAPTER KIT All kits include necessary hardware, gaskets and sight glasses to mount Oil Level Regulators to various compressors shown in this table. *KIT 3-033-201 INCLUDED WITH ALL OIL LEVEL REGULATORS NOTE: For compressors not listed above, a universal adapter kit is available Part No. 3-033-217. This adapter kit has a 3-hole flange to mount to the regulator. The compressor end of the kit is a 1-1/4" OD steel tube. The existing compressor sight glass gland or flange must be bored out or bushed down to accept the 1-1/4” tube. The tube is then brazed or welded to the reworked gland or flange and installed on the compressor. ADAPTER KIT PART NO 3-033-201* 3-033-201* 3-033-201* 3-033-201* 3-033-201* 3-033-202 3-033-202 3-033-203 3-033-204 3-033-205 3-033-206 3-033-207 3-033-208 3-033-209 3-033-212 3-033-218 3-033-218 3-033-219 3-033-228 3-033-242 3-033-244 3-033-246 3-033-253 SIGHT GLASS OIL LEVEL COMPRESSOR MANUFACTURER 1/2 1/2 1/2 1/4 1/4 1/2 1/2 1/2 1/4 1/2 1/2 1/4 1/2 1/2 1/4 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 Dunham-Bush Big 4 Trane York Carrier (models EA & ER) Copeland (over 5 tons) Copeland (under 5 tons) Prestcold (model “K”) Dunham-Bush (model “D”) Carrier (DA,DR,5F,5H & 06D) Schnacke-Grasso Trane Copeland (older model) Vilter Vilter Copeland (model “8R”) Prestcold (C,E,R,L, & LG) Trane (model “K”) Schancke-Grasso Grasso Thermtrol Bristol Bock Maneurop Bitzer Refrigeration Tools & Instruments Accessories, Supplies & Commodities Oils & Chemicals Thermostats Indoor Air Quality Heating Components Electrical Motors Compressors, Chillers, Condensers Refrigeration K-255 SIGHT GLASS CONFIGURATION 3 Bolt 1-7/8 B.C. 3 Bolt 1-7/8 B.C. 3 Bolt 1-7/8 B.C. 3 Bolt 1-7/8 B.C. 3 Bolt 1-7/8 B.C. 1-1/8 - 12 Thread 1-1/8 - 12 Thread 4 Bolt 2-1/8 B.C. 1-1/2 - 18 Thread 2” x 16 Thread 5 Bolt 2-1/2 B.C. 4 Bolt 2-1/8 B.C. 1-1/2 NPT Thread 2Ǝ NPT Thread 3 Bolt 1-7/8 B.C. 42mm Thread 3/4 NPT Thread 1-1/4 NPT Thread 1Ǝ NPT Thread 15/16 - 20 Thread 4 Bolt 1-31/32 B.C. 1-1/8 - 18 thread 4 Bolt 2Ǝ B.C.
Sec#10f Refridge 49pages Fridge 12/10/2010 1:56 PM Page 27 HENRY TECHNOLOGIES - OIL LEVEL CONTROL COMPONENTS PRESSURE VALVE PART NO PRESSURE SETTING S-9104 S-9104H 5 lbs 20 lbs SIZE CONNECTION Motors 3/8" Female x 3/8" Male Flare 3/8" Female x 3/8" Male Flare Compressors, Chillers, Condensers Refrigeration Used with oil reservoir. A B S-9106H S-9106V 3/8" Flare 3/8" Flare 3/8" Fem. Flare 3/8" Fem. Flare TYPE Vertical Horizontal Used to protect oil regulators by removing foreign matter. 3/8” ODS connections available by ordering with an “X” suffix (i.e., S-9105X) PART NO SIZE CONNECTION S-9105 3/8" Flare EQUALIZATION ADAPTER KIT 100 Mesh x 11 sq. in. K-256 Refrigeration Tools & Instruments PART NO 3-033-226 SCREEN DATA Accessories, Supplies & Commodities OIL LINE STRAINER Oils & Chemicals Thermostats Indoor Air Quality PART NO Heating Components Electrical SHUT-OFF BRASS VALVES
Sec#10f Refridge 49pages Fridge 12/10/2010 1:56 PM Page 28 HENRY TECHNOLOGIES - ELECTRONIC OIL LEVEL CONTROL AND ACCESSORIES 3-033-245 Sight Glass Adapter Kit Sight Glass Adapter Kit is for compressors with only one crankcase sight glass. The 3-Bolt flange Oil Level Transducer (S-9330) does not allow for a visual observation of the oil level in compressors. This adapter kit provides an additional sight glass and a 1/4" flare equalization/oil fill connection. Motors Compressors, Chillers, Condensers Refrigeration PART NO 3-033-245 Solenoid Valve is used with the S-9310 Electronic Oil Level Controller. The 3-044-001 solenoid valve is piped directly in the oil return line to the compressor. PART NO 3-044-001 Refrigeration Tools & Instruments Accessories, Supplies & Commodities Oils & Chemicals Thermostats Indoor Air Quality Heating Components Electrical 3-044-001 Solenoid Valve K-257
Sec#10f Refridge 49pages Fridge 12/10/2010 2:18 PM Page 29 HENRY TECHNOLOGIES - OIL FILTER — POE OIL FILTER-DRIER K-258 Refrigeration Tools & Instruments Accessories, Supplies & Commodities Oils & Chemicals S-4005 POE Oil Filter & Drier was designed to clean and dry POE oil as it is returned to the compressor crankcase or Oil Reservoir in parallel systems. Clean and dry POE oil assures the proper operation of the float assemblies in the Oil Separator and the Oil Level Regulators. Heating Components S-4005 POE Oil Filter & Drier for POE oil return on systems using Oil Separators and Oil Control Systems. This is not a refrigerant Filter Drier. It is designed to operate at a very low pressure drop in a 100% oil environment. Indoor Air Quality Our S-4004 Oil Filter removes foreign material from the oil as it passes through the filter. The filter easily captures any debris that may be in the system, such as dirt, metal chips, etc. (particle retention 10 micron). The S-4004 is required on all Electronic Oil Level Controllers to protect the solenoid manifold. Thermostats PART NO S-4004 S-4005 Electrical Motors Our Oil Line Strainer protects the Oil Level Regulator by removing foreign matter such as dirt, metal chips, etc. so the foreign material will not plug the small orifice of the Oil Level Regulator. It will also prevent foreign material from entering the compressor. The strainer’s 100 mesh screen provides adequate straining with low pressure drop. Compressors, Chillers, Condensers Refrigeration
Sec#10f Refridge 49pages Fridge 12/10/2010 1:57 PM Page 30 Electrical Motors Compressors, Chillers, Condensers Refrigeration HENRY TECHNOLOGIES - CHECK VALVES (Globe Design) FORGED BRASS BODY — TYPE 116 Temperature rating –40 F to 300 F Maximum working pressure 500 psi Teflon synthetic seat, with fully guided piston and stainless steel spri
These connections can also be used for a relief device as required by UL 207. RECOMMENDED TONS OF REFRIGERANT AT SUCTION DIMENSIONS (in) EVAPORATING TEMPERATURE ( F) REFRIGERANT HOLDING CAP. (lbs 0 F SAT.) R-134a R-22 R-404A/R-507 PART NO SIZE CONN AB CR-134a R-22 R-404A/ R-507 40 F 20 F 0 F 40 F 20 F 0 F 40 F 20 F 0 F
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DT140 Digi 20-240 208/240V, 50/60Hz NEMA 3R Outdoor Enclosure Electronic* 1 week 1 to 8 1-180 min. 1 minute Standard models are also available with 50Hz input in 208/240V *Rated at 30 Amps Universal Replacement Recommended Pressure Switches: Johnson/Penn P170, Ranco 010 series, or Danfoss KP1 series.
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