Discount-Equipment September 2008
om TM Di sc ou nt -E qu i pm AL8000HT en t.c Parts Manual First Edition Rev A Part No. 116477 September 2008
om Locations: Florida (West Palm Beach): 561-964-4949 pm Outside Florida TOLL FREE: 877-690-3101 en t.c Discount-Equipment.com is your online resource for commercial and industrial quality parts and equipment sales. Need parts? Check out our website at www.discount-equipment.com nt -E qu i Can’t find what you need? Click on this link: rts/ and fill out the request form. Please have the machine model and serial number available in order to help us get you the correct parts. One of our experienced staff members will get back to you with a quote for the right part that your machine needs. Di sc ou We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mayco, Toro/Stone, Diamond Products, Magnum, Airman, Mustang, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand Brothers, Essick, Miller Spreader, Skyjack, Lull, Skytrak, Tsurumi, Husquvarna/Target, Whiteman-Concrete/Mortar, Stow-Concrete/Mortar, Baldor, Wacker, Sakai, Snorkel, Upright, Mi-T-M, Sullair, Neal, Basic, Dynapac, MBW, Weber, Bartell, Bennar Newman, Haulotte, Ditch Runner, Blaw-Knox, Himoinsa, Best, Buddy, Crown, Edco, Wyco, Bomag, Laymor, Terremite, Barreto, EZ Trench, Takeuchi, Basic, BilJax, Curtis, Gehl, Heli, Honda, ICS/PowerGrit, Puckett, Waldon, ASV, IHI, Partner, Imer, Clipper, MMD, Koshin, Rice, Gorman Rupp, CH&E, Cat Pumps, Comet, General Pump, Giant,AMida, Coleman, NAC, Gradall, Square Shooter, Kent, Stanley, Tamco, Toku, Hatz, Kohler, Robin, Wisconsin, Northrock, Oztec, Toker TK, Rol-Air, Small Line, Wanco, Yanmar
September 2008 om Introduction Read, understand and obey the safety rules and operating instructions in the appropriate Operator's Manual on your machine before attempting any maintenance procedure. qu i Technical Publications www.discount-equipment.com pm Basic mechanical, hydraulic and electrical skills are required to perform most procedures. However, several procedures require specialized skills, tools, lifting equipment and a suitable workshop. In these instances, we strongly recommend that maintenance and repair be performed at an authorized Terex dealer service center. en t.c Important -E Terex has endeavored to deliver the highest degree of accuracy possible. However, continuous improvement of our products is a Terex policy. Therefore, product specifications are subject to change without notice. Di sc ou nt Readers are encouraged to notify Terex of errors and send in suggestions for improvement. All communications will be carefully considered for future printings of this and all other manuals. Copyright 2008 by Terex Terex Rock Hill 590 Huey Road Rock Hill, SC. 29730 116477 Rev A September 2008 First Edition, First Printing " Printed on recycled paper Printed in U.S.A. ii AL8000HT Light Tower Part No. 116477
September 2008 om How to Read Your Serial Number Di sc ou nt -E qu i pm en t.c Serial Number Legend Part No. 116477 AL8000HT Light Tower iii
Section 1 Safety Rules Danger Failure to obey the instructions and safety rules in this manual and the Terex AL8000HT Operator's Manual on your machine will result in death or serious injury. qu i Do Not Perform Maintenance Unless: pm Many of the hazards identified in the operator’s manual are also safety hazards when maintenance and repair procedures are performed. en t.c om Safety Rules September 2008 You are trained and qualified to perform maintenance on this machine. -E You read, understand and obey: - manufacturer’s instructions and safety rules - employer’s safety rules and worksite regulations - applicable governmental regulations Di sc ou nt You have the appropriate tools, lifting equipment and a suitable workshop. iv AL8000HT Light Tower Part No. 116477
September 2008 Section 1 Safety Rules om SAFETY RULES Workplace Safety Any person working on or around a machine must be aware of all known safety hazards. Personal safety and the continued safe operation of the machine should be your top priority. Be sure to keep sparks, flames and lighted tobacco away from flammable and combustible materials like battery gases and engine fuels. Always have an approved fire extinguisher within easy reach. Read each procedure thoroughly. This manual and the decals on the machine, use signal words to identify the following: Be sure that all tools and working areas are properly maintained and ready for use. Keep work surfaces clean and free of debris that could get into machine components and cause damage. Be sure any forklift, overhead crane or other lifting or supporting device is fully capable of supporting and stabilizing the weight to be lifted. Use only chains or straps that are in good condition and of ample capacity. pm Safety alert symbol—used to alert personnel to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. en t.c Personal Safety Be sure that fasteners intended for one time use (i.e., cotter pins and self-locking nuts) are not reused. These components may fail if they are used a second time. qu i Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. -E Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Be sure that your workshop or work area is properly ventilated and well lit. nt Indicates a potentially hazardous situation which, if not avoided, may cause minor or moderate injury. Be sure to properly dispose of old oil or other fluids. Use an approved container. Please be environmentally safe . ou Indicates a potentially hazardous situation which, if not avoided, may result in property damage. Di sc Be sure to wear protective eye wear and other protective clothing if the situation warrants it. Be aware of potential crushing hazards such as moving parts, free swinging or unsecured components when lifting or placing loads. Always wear approved steel-toed shoes. Part No. 116477 AL8000HT Light Tower v
September 2008 om Table of Contents Introduction en t.c Important Information . ii How to Read Your Serial Number . iii Safety Rules . iv Parts Stocking List . viii How to Order Parts . ix Service Parts Fax Order Form . x Decals pm Section 100 Rev Figure 101.1 Decals . 100 - 2 A Figure 102.1 Decals . 100 - 3 A Figure 103.1 Decals . 100 - 4 A Figure 104.1 Decals . 100 - 5 A Figure 105.1 Decals . 100 - 6 Section 200 Rev qu i A Chassis Components Figure 201.1 Chassis Components . 200 - 2 A Figure 202.1 Fuel Tanks . 200 - 6 A Figure 203.1 Hydraulic Pump Components . 200 - 8 Cabinet Components nt Section 300 Rev -E A Figure 301.1 Cabinet Components . 300 - 2 ou A Section 400 Rev Figure 401.1 Control Panel . 400 - 2 A Figure 402.1 External Receptacle Panel . 400 - 6 Di sc A Section 500 Rev vi Electrical Components Tower/Mast Components A Figure 501.1 Tower Base Assembly . 500 - 2 A Figure 502.1 Tower Mast Section #1 . 500 - 4 A Figure 503.1 Tower Mast Section #2 . 500 - 6 A Figure 504.1 Tower Mast Section #3 . 500 - 8 AL8000HT Light Tower Part No. 116477
September 2008 Section 600 Rev om TABLE OF CONTENTS Light Bar & Fixture Assemblies Figure 601.1 Light Bar Assembly - 4 Lamp Fixture . 600 - 2 A Figure 602.1 Light Bar Assembly - 8 Lamp Fixture . 600 - 4 A Figure 603.1 Light Fixture Assembly . 600 - 6 Section 700 Rev en t.c A Engine & Genset Figure 701.1 Isuzu 4LE1PV02-502 (20kW Option) . 700 - 2 A Figure 702.1 Kubota D1105 (8kW Option) . 700 - 4 A Figure 703.1 Kubota V1505 (12kW Option) . 700 - 6 A Figure 704.1 Newage Generator (12kW & 20kW Option) . 700 - 8 A Figure 705.1 Leroy Somer Generator (8kW Option) . 700 - 10 A Figure 706.1 Marathon Generator (8kW Option) . 700 - 12 Options qu i Section 800 Rev pm A Figure 801.1 Options . 800 - 2 A Figure 802.1 Options . 800 - 4 Di sc ou nt -E A Part No. 116477 AL8000HT Light Tower vii
September 2008 om Parts Stocking List The following parts are required to perform maintenance procedures as outlined in the TEREX AL8000HT Parts and Service Manual. Description Part No. Kubota Models Oil Filter . 866050 Air Filter . 866127 Fuel Filter . 839200 V-belt . 839209 pm Isuzu Models en t.c Required Parts qu i Oil Filter . 868075 Air Filter . 834460 Fuel Filter . 868137 V-belt . 868067 Manuals -E TEREX Corporation offers the following manuals for these models: Title Part No. nt TEREX AL8000HT Operator's Manual, . 114426 First Edition TEREX AL8000HT Part's Manual, . 116447 First Edition ou TEREX AL8000HT Service Manual, . 116478 First Edition Newage Generator Manual . 830001 Di sc Leroy Somer Manual . 116118 Isuzu Engine Manual . 116133 Kubota Engine Manual . 893020 Axis Manual . 116117 Marathon Manual . 116188 viii AL8000HT Light Tower Part No. 116477
September 2008 om How To Order Parts pm www.discount-equipment.com Model nt Serial Number -E qu i Machine model number Machine serial number Terex part number Part description and quantity Purchase order number "Ship to" address Desired method of shipment Name and telephone number of the authorized TEREX Distributor in your area en t.c Please be prepared with the following information when ordering replacement parts for your TEREX product: ou Date of Purchase Authorized TEREX Distributor Di sc Phone Number Part No. 116477 AL8000HT Light Tower ix
om Locations: Florida (West Palm Beach): 561-964-4949 pm Outside Florida TOLL FREE: 877-690-3101 en t.c Discount-Equipment.com is your online resource for commercial and industrial quality parts and equipment sales. Need parts? Check out our website at www.discount-equipment.com nt -E qu i Can’t find what you need? Click on this link: rts/ and fill out the request form. Please have the machine model and serial number available in order to help us get you the correct parts. One of our experienced staff members will get back to you with a quote for the right part that your machine needs. Di sc ou We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mayco, Toro/Stone, Diamond Products, Magnum, Airman, Mustang, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand Brothers, Essick, Miller Spreader, Skyjack, Lull, Skytrak, Tsurumi, Husquvarna/Target, Whiteman-Concrete/Mortar, Stow-Concrete/Mortar, Baldor, Wacker, Sakai, Snorkel, Upright, Mi-T-M, Sullair, Neal, Basic, Dynapac, MBW, Weber, Bartell, Bennar Newman, Haulotte, Ditch Runner, Blaw-Knox, Himoinsa, Best, Buddy, Crown, Edco, Wyco, Bomag, Laymor, Terremite, Barreto, EZ Trench, Takeuchi, Basic, BilJax, Curtis, Gehl, Heli, Honda, ICS/PowerGrit, Puckett, Waldon, ASV, IHI, Partner, Imer, Clipper, MMD, Koshin, Rice, Gorman Rupp, CH&E, Cat Pumps, Comet, General Pump, Giant,AMida, Coleman, NAC, Gradall, Square Shooter, Kent, Stanley, Tamco, Toku, Hatz, Kohler, Robin, Wisconsin, Northrock, Oztec, Toker TK, Rol-Air, Small Line, Wanco, Yanmar
Section 100 Decals September 2008 qu i pm en t.c om Section 100 Di sc ou nt -E Decals Part No. 116477 AL8000HT Light Tower 100 - 1
Section 100 Decals Figure 101.1 September 2008 om REV A Di sc ou nt -E qu i pm en t.c Decals 100 - 2 AL8000HT Light Tower Part No. 116477
Section 100 Decals September 2008 Figure 102.1 om REV A Di sc ou nt -E qu i pm en t.c Decals Part No. 116477 AL8000HT Light Tower 100 - 3
Section 100 Decals Figure 103.1 September 2008 om REV A Di sc ou nt -E qu i pm en t.c Decals 100 - 4 AL8000HT Light Tower Part No. 116477
Section 100 Decals September 2008 Figure 104.1 om REV A Di sc ou nt -E qu i pm en t.c Decals Part No. 116477 AL8000HT Light Tower 100 - 5
Section 100 Decals Figure 105.1 September 2008 om REV A Di sc ou nt -E qu i pm en t.c Decals 100 - 6 AL8000HT Light Tower Part No. 116477
Section 200 Chassis Components September 2008 pm en t.c om Section 200 Di sc ou nt -E qu i Chassis Components Part No. 116477 AL8000HT Light Tower 200 - 1
Section 200 Chassis Components Figure 201.1 September 2008 om REV A Di sc ou nt -E qu i pm en t.c Chassis Components 200 - 2 AL8000HT Light Tower Part No. 116477
Section 200 Chassis Components September 2008 FIGURE 201.1 Di sc 31 32 33 Part No. 116477 QTY. 1 1 1 1 1 1 1 2 1 1 8 8 16 12 4 1 4 1 2 4 2 1 1 2 1 1 1 5 5 1 2 2 2 2 2 3 4 1 1 1 en t.c ou 24 25 26 27 28 29 30 pm 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 BALLAST & CAPACITOR, MH, 60Hz, 120V BALLAST & CAPACITOR, MH, 50Hz, 120V CAPACITOR ONLY, 24uF, MH, 60Hz CAPACITOR ONLY, 24uF, MH, 50Hz CONNECTOR, 5P, MALE, RECEPT WELDMENT, ENGINE CONTAINMENT PIPE PLUG, 1/4 GALV OUTRIGGER, 3 X 2 X 33", REAR WELDMENT, CHASSIS BALLAST BOX, COMPLETE, MH BALLAST SPACER SCREW, HHC, 3/8-16 X 1 ** WASHER, FLAT, USS, 3/8", Y NUT, NYLOCK, 3/8-16 SCREW, HHC, 3/8-16 X 8.5 TANK CAP & GAUGE OUTRIGGER PLUNGER PIN ASSEMBLY LEVEL, BUBBLE, T NUT, NYLOCK, 3/4-10 WASHER, FLAT, .75, HARDENED SCREW, HHC, 3/4-10 X 6.5, GRD 5 TANK, FUEL, 30GAL, PLASTIC WELDMENT, CONTAINMENT TANK OUTRIGGER, 3 X 2 X 32.5", FRONT WELDMENT, DRAWBAR WELDMENT, DRAWBAR, AUSTRALIA JACK BRACKET, WELD ON JACK, SIDEWIND, 3K LB JACK SNAP RING SCREW, HHC, 1/2-13 X 5.5", GRD.8 SCREW, HHC, 1/2-13 X4", GR8 WASHER, FLAT 1/2" CHAIN, SAFETY, 3000LB, 3/8 X 30", W/S-HOOK, STANDARD HOOK W/SS SNAP RING, 5000 LB, OPTIONAL EQUIPMENT CHAIN, QUICK LINK, 3/8, OPTIONAL EQUIPMENT NUT, LOCK, NYLON INSERT, 1/2-13 NC, GR 2 WASHER, FLAT 1/2" COUPLER, 2" BALL, CLASS II, STANDARD COUPLER, SURGE, 2" BALL, 6000 LB, OPTION COUPLER, SURGE, 3" RING, 6000 LB, OPTION -E 2 160030 160490 160032 160033 663860 119712 894230 114613 125113 114355 189346 6175 6097 4828 35729 741715 790965 99024 10258 33278 80529 741701 119668 114612 125121 125162 840221 841430 840222 6-5208-44 6-5208-32 993860 111936 794560 794690 990200 993860 57332 841500 841220 DESCRIPTION nt 1 PART # qu i ITEM # om REV A AL8000HT Light Tower 200 - 3
Section 200 Chassis Components Figure 201.1 September 2008 om REV A Di sc ou nt -E qu i pm en t.c Chassis Components 200 - 4 AL8000HT Light Tower Part No. 116477
Section 200 Chassis Components September 2008 QTY. en t.c 1 1 1 1 1 1 1 1 2 3 1 1 1 1 1 6 6 4 12 2 2 1 1 1 1 Di sc ou nt 40 41 42 43 125649 125650 48308 48309 116294 125657 125647 125648 840394 840395 841473 840376 125640 125604 114720 188070 124315 125646 AXLE, 6 X 5.5 BC, FREE WHEEL, STANDARD AXLE, 6 X 5.5 BC, ELECTRIC BRAKES, OPTION WIRING HARNESS, ELECTRIC BRAKES, TONGUE WIRING HARNESS, ELECTRIC BRAKES, LEFT SIDE WIRING HARNESS, ELECTRIC BRAKES, RIGHT SIDE AXLE, 6 X 5.5 BC, HYDRAULIC BRAKES, OPTION HYDRAULIC BRAKE KIT (INCLUDES PART NUMBERS 125649, 125650, 48308, 48309, 116294, 125657, 125647 AND 125648.) BRAKELINE, 30" FLEXIBLE BRAKELINE, 18" FLEXIBLE CLIP, BRAKE HOSE FITTING TEE, BRAKE LINE BRAKELINE, FRONT JUMP BRAKELINE, FRONT DRAWBAR BRAKELINE, CURBSIDE BRAKELINE, ROADSIDE AXLE SPRING BOLT AXLE SPRING NUT AXLE SHACKLE, 4-5/8", LONG AXLE WHEEL NUT TIRE & WHEEL, 15 X 5.5-6/5.5", 205/75, STANDARD TIRE & WHEEL, 16 X 6-6/5.5 7.5-16LT, OPTION FUEL TANK BRACKET CLAMP, SPARE TIRE BRACKET,TONGUE MOUNT SPARE TIRE MOUNT, 6-LUG WHEEL BRAKE LINE COVER pm 35 36 37 38 39 125605 125606 116098 116099 116100 125358 125658 DESCRIPTION qu i 34 PART # -E ITEM # om FIGURE 201.1 REV A Part No. 116477 AL8000HT Light Tower 200 - 5
Section 200 Chassis Components Figure 202.1 September 2008 om REV A Di sc ou nt -E qu i pm en t.c Fuel Tanks 200 - 6 AL8000HT Light Tower Part No. 116477
Section 200 Chassis Components September 2008 QTY. AR AR FT FT AR AR FT AR AR AR AR AR AR AR AR AR AR AR AR AR en t.c HOSE FITTING, PIPE/BARB, 1/4M X 1/8 H,B CLAMP, 7/16 TO 25/32 HOSE, FUEL 1/8 ID HOSE, FUEL 5/16 ID FILTER, IN-LINE FUEL HOSE FITTING, PIPE/BARB,1/4M,X 5/16H, B,125HB-5-4 NYLON TUBING TANK FUEL, 30GAL TANK CAP & GAUGE VALVE, VACCUUM RELIEF HOSE, FUEL 1/4 X 1/2, 200# HOSE FITTING, PIPE/BARB, 1/4M X 1/4H,B TANK CAP, NON VENTED FITTING, TEE 1/8 PIPE PLUG, 1/8", CS WASHER, RUBBER, BUNA-N, 3/4ID X 1-9/16 OD FUEL TANK DRAINPLUG WITH O-RING 5201 WASHER, FLAT, 3/4" NUT, HEX HEAD, JAM, 3/4-16NF TEE, HOSE, PLASTIC, .25 pm 891560 792750 890785 890795 740620 898590 C91100300 741701 741715 895371 890790 891530 125641 898575 891190 189785 189790 990230 996375 125666 DESCRIPTION Di sc ou nt -E 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 PART # qu i ITEM # om FIGURE 202.1 REV A Part No. 116477 AL8000HT Light Tower 200 - 7
Section 200 Chassis Components Figure 203.1 September 2008 om REV A Di sc ou nt -E qu i pm en t.c Hydraulic Pump Components 200 - 8 AL8000HT Light Tower Part No. 116477
Section 200 Chassis Components September 2008 QTY. 1 4 4 4 2 4 1 1 4 4 2 1 1 9 1 1 1 1 1 1 1 1 1 1 pm en t.c PLATE, POWER UNIT MOUNT BOLT, CARRIAGE, 3/8-16 X 1.00, G5 SCREW, HHC, 1/4-20 X .625 WASHER, LOCK, .25 RIVET, POP, 3/16 X 1/2 S/S, BLIND RIVET PUSH RETAINER FOR 3/8"THREAD SCREW FORMING, OIL DEFLECTOR POWER UNIT, 12V, VERTICAL MOUNT WASHER, FLAT, USS, 3/8", Y NUT, NYLOCK, 3/8-16 CONNECTOR, 520120-4-6*** TEE, BRANCH, 520433-4 NIPPLE, DIAGNOSTIC #4 CONNECTOR, 520120-4*** HOSE ASSY, 1/4, 90 FEM, STR FEM HOSE ASSY, 1/4, 45 FEM, STR FEM MANIFOLD, HYD, MLT 28 ELBOW, 90D, 520220-6-4 CONNECTOR, 520181-6 FILTER ASSEMBLY, SPIN ON, 10 MICRON ELBOW, 90D , 520220-4-6*** POSITIVE BATTERY CABLE TO PUMP, 25" LONG SOLENOID, MOTOR START FILTER ONLY, 10 MICRON -E 125156 64154 8914 6356 990670 87684 125155 125105 6097 4828 48912 48891 49207 48905 49117-1991 49116-3137 125100 48926 125602 125295 48911 116484 124186 49798 DESCRIPTION Di sc ou nt 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 PART # qu i ITEM # om FIGURE 203.1 REV A Part No. 116477 AL8000HT Light Tower 200 - 9
September 2008 -E qu i pm en t.c om Section 200 Chassis Components Di sc ou nt This page intentionally left blank. 200 - 10 AL8000HT Light Tower Part No. 116477
Section 300 Cabinet Components September 2008 pm en t.c om Section 300 Di sc ou nt -E qu i Cabinet Components Part No. 116477 AL8000HT Light Tower 300 - 1
Section 300 Cabinet Components Figure 301.1 September 2008 om REV A Di sc ou nt -E qu i pm en t.c Cabinet Components - Panels 300 - 2 AL8000HT Light Tower Part No. 116477
Section 300 Cabinet Components September 2008 FIGURE 301.1 Di sc Part No. 116477 QTY. AR 4 4 4 2 2 1 1 8 4 1 2 2 2 1 1 4 8 1 1 1 1 2 1 2 4 2 1 1 1 8 1 10 20 10 AR 1 2 4 2 2 4 2 qu i pm en t.c RIVET, POP, 3/16 X 1/2, S/S, BLIND RIVET SCREW, HHC, 1/4-20 X .625 WASHER, FLAT, USS, 1/4"Y NUT, NYLOCK, 1/4-20 COVER PLATE, CABINET, TAILLIGHT HOLES REFLECTOR, RED LITERATURE RACK GROUND ROD GAS SPRING, SHORT, BRACKET W/BALL GAS SPRING, 16, 80 LB. WELDMENT, PIN, MAST LOCK SCREW, HHC, 1/2-13 X 1.5 WASHER, LOCK, .5 *** WASHER, FLAT, USS, 1/2",Y WELDMENT, MAST REST WELDMENT, LOUVER ASSEMBLY SCREW, 1/2-13NC X 3-1/2 HHC, GRADE 8,Y-ZIN WASHER, FLAT, 1/2" FORMING, DOOR, RH WELDMENT, DOOR LOUVER ASSEMBLY FORMING, CABINET TOP WELDMENT, CABINET, REAR PANEL HINGE, PIANO, 1.5 X 55.75" FORMING, DOOR, LH DOOR LATCH, ROTARY NUT, LOCK, NYLON INSERT, 1/2-13NC, GR 2, ZPIN FENDER, PLASTIC, BLACK FORMING, CABINET SIDE PANEL, RH WELDMENT, CABINET, FRONT PANEL GROUND ROD STORAGE TUBE BUMPER, RUBBER FORMING, CABINET SIDE PANEL, LH SCREW, 1/4-20 NC X 3/4 HHC, GRADE 2 WASHER, FLAT 1/4" NUT, LOCK, NYLON INSERT, 1/4-20NC, GR 2, ZP SCREW, 1/4-20NC X 5/8, HWH, ROLLOK, ULTRA SEALN FORMING, EXHAUST COVER SCREW, 3/8-16NC X 4-1/2" HHC WASHER, FLAT 3/8" NUT, LOCK , NYLON INSERT, 3/8-16NC, GR 2, ZPN SCREW, HHC, 3/8-16 X 1 ** WASHER, FLAT, USS, 3/8", Y NUT, NYLOCK, 3/8-16 nt 990670 8914 6638 6091 176380 841710 176370 113390 796432 796438 125212 8177 6033 6095 125986 125126 990270 993860 125138 125260 125154 125149 796730 125137 125378 990200 841611 125349 125145 124420 791840 125350 993440 993850 990150 995810 125367 994460 990080 990170 6175 6097 4828 DESCRIPTION ou 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 PART # -E ITEM # om REV A AL8000HT Light Tower 300 - 3
Section 300 Cabinet Components Figure 301.1 September 2008 om REV A Di sc ou nt -E qu i pm en t.c Cabinet Components - Doors 300 - 4 AL8000HT Light Tower Part No. 116477
Section 300 Cabinet Components September 2008 FIGURE 301.1 PART # 125477 182330 160277 174170 60499 125330 686711 125995 125940 125996 88356-211J5 55 56 57 58 39907 116284 116264 116299 BATTERY, SUPPORT PAN BATTERY, HOLD-DOWN ROD 1/4 X 10-1/4 BATTERY, CABLE SET, 49" BATTERY, HOLDOWN ANGLE, 14.50 BATTERY, 12V, GRP27TM, 105 AH, WET, 635 CCA FORMING, BATTERY SWITCH MOUNT SWITCH, BATTERY DISCONNECT, 175 AMP FORMING, PIN HOLDER CLAMP & PIN HOLDER FORMING, FENDER SKIRT FITTING, 90 DEGREE SQUEEZE CONNECTOR & LIMIT SWITCH CABLE, LIMIT SWITCH COVER, CANNON CONNECTOR COVER, PHOTOCELL GROMMET QTY. 1 2 PR 1 1 1 1 1 2 2 1 12.5 FT 1 1 1 Di sc ou nt -E qu i pm 44 45 46 47 48 49 50 51 52 53 54 DESCRIPTION en t.c ITEM # om REV A Part No. 116477 AL8000HT Light Tower 300 - 5
September 2008 -E qu i pm en t.c om Section 300 Cabinet Components Di sc ou nt This page intentionally left blank. 300 - 6 AL8000HT Light Tower Part No. 116477
September 2008 Section 400 Electrical Components pm en t.c om Section 400 Di sc ou nt -E qu i Electrical Components Part No. 116477 AL8000HT Light Tower 400 - 1
Section 400 Electrical Components Figure 401.1 September 2008 om REV A Di sc ou nt -E qu i pm en t.c Control Panel 400 - 2 AL8000HT Light Tower Part No. 116477
Section 400 Electrical Components September 2008 FIGURE 401.1 9 10 11 12 13 14 15 16 17 18 19 20 21 Di sc 23 24 25 26 27 28 29 Part No. 116477 QTY. 1 AR 1 1 1 1 1 1 5 5 1 1 1 1 1 1 1 1 1 1 1 1 2 4 4 6 1 AR AR 1 1 1 1 1 4 4 1 1 1 1 en t.c ou 22 pm 8 663890 116821 116820 116823 116829 684169 684167 660101 C45101500 116161 116162 125372 125371 C51200201 125373 742369 742368 742366 440467 669086 125567 160761 CDWV40150 CDWV40151 CDWV40152 261299 683870 440410 683680 684530 686840 C42202900 C42208400 16397 27246 260361 125370 684380 125391 HARNESS, HYDRAULIC CONTROLS SEE ITEMS 32 AND 34 CORD SET, FEMALE, 6FT, 5P, BALLAST WIRE HARNESS, ENGINE, DC, ISUZU, MANUAL START WIRE HARNESS, ENGINE, DC, KUBOTA MANUAL START WIRE HARNESS, ENGINE, DC, KUBOTA, AUTO START WIRE HARNESS, ENGINE, DC, ISUZU, AUTO START SOCKET, MATE-N-LOK II CONNECTOR, 12P, FEMALE, MATE-N-LOK II CORD,10/4, SEO W-A BLACK, 105*C, UL, 8 AND 12KW WIRE, EDPM, #10, 20KW WIRE HARNESS, CONTROL BOX, MANUAL START WIRE HARNESS, CONTROL BOX, AUTO START FORMING, PANEL MOUNT, SIDE FORMING, PANEL, BACK HINGE, PIANO, 9", SS FORMING, PANEL MOUNT, FRONT RODA-DEACO, AIR SHUTDOWN, OPTION ONLY RODA-DEACO, 1.75" ROD-1427-E12, 8 & 12 KW ONLY RODA-DEACO, 2" ROD-1284-E12, 20 KW ONLY RODA DEACO, OIL PRESSURE SWITCH (NO), 2 PRONG TRANSFORMER, 120/24VAC, USED W/RODA DEACO TERMINAL BLOCK CONTACTOR, 100 A ,SP, 12VDC, AUTO RELAY, 50A, BOSCH RELAY BASE, 50A, BOSCH RELAY PIN, USE W/CDWV40151 & 50 AUTOSTART CONTROLLER BREAKER, 1P, 15A, 277VAC BREAKER, 1P, 20A, 240V BREAKER, 2P, 30A, 240V BREAKER, 2P, 50A, 240V BREAKER, 2P, 80A, 240V SWITCH, TOGGLE, SPDT,ON-OFF-ON SWITCH, TOGGLE, SINGLE THROW SWITCH, TOGGLE, DPDT, 3POS, MOM*** BOOT, TOGGLE SWITCH, SHORT* HOURMETER, DIGITAL, 12VDC FORMING, PANEL FRONT SWITCH, IGNITION, LEVER OPERATED FORMING, PANEL FRONT W/O AUTOSTART -E 5 6 7 125566 DESCRIPTION nt 1 2 3 4 PART # qu i ITEM # om REV A AL8000HT Light Tower 400 - 3
Section 400 Electrical Components Figure 401.1 September 2008 om REV A Di sc ou nt -E qu i pm en t.c Control Panel 400 - 4 AL8000HT Light Tower Part No. 116477
Section 400 Electrical Components September 2008 FIGURE 401.1 682715 R660010 67739 685670 116528 DESCRIPTION LIGHT, INDICATOR, 12V, RED SWITCH, PUSH-BUTTON W/BOOT WIRE, CABLE,14GA/7 CON.TPE JKT CONNECTOR, 7P, RECEPTACLE COVER, BREAKER-6 LIGHT OPTION QTY. 1 1 28 1 1 Di sc ou nt -E qu i pm 30 31 32 33 34 PART # en t.c ITEM # om REV A Part No. 116477 AL8000HT Light Tower 400 - 5
Section 400 Electrical Components Figure 402.1 September 2008 om REV A Di sc ou nt -E qu i pm en t.c External Receptacle Panel 400 - 6 AL8000HT Light Tower Part No. 116477
Section 400 Electrical Components September 2008 FIGURE 402.1 2 1 2 4 2 2 2 3 3 5 5 1 1 1 10 6 1 1 5 1 1 1 2FT 1 5 5 1 1 1 1 1 pm en t.c SCREW, 1/4-20NC X 5/8, HWHROLLOK ULTRA SEALN FORMING, REC. PANEL COVER IN SCREW, HHC,1 /4-20 X .625 WASHER, FLAT, USS, 1/4"Y NUT, NYLOCK, 1/4-20 RECEPTACLE, 20A, 120V, DUPLEX W/GFI BREAKER, MINI, 1P, 20A BREAKER, 2P, 30A, 240V RECEPTACLE, 30A, 120/240,T-LOCK NUT, LOCK, NYLON INSERT, 5/16-18NC, GR 2, ZP WASHER, FLAT, 5/16"S/S 18-8 FORMING, RECEPTACLE PANEL FORMING, RECEPTACLE PANEL, 1-GFI, 1-30A TL FORMING, RECEPTACLE PANEL, 2-GFI, 1-30A TL SCREW, #6-32 X 1/2" RIVET, POP, 3/16 X 1/2, S/S, BLIND RIVET FORMING, REC. PANEL, HINGE MOUNT HINGE, PIANO, 9", SS SCREW, 5/16-18NF X 2-1/2HHC, GRADE 5, ZP FORMING, REC.PANEL, COVER OUT HOOD BRACKET, RUBBER HOOK, BUCKHORN LATCH ASSEMBLY TRIM LOCK, 1/4" PLATE, RECEPTACLE PANEL COVER SCREW, HHC, 5/16-18 X .50 NUT, NYLOCK, 5/16-18 PHOTOCELL, MOUNTED, W/LENS CAP BUTTON, PUSH, RED MUSHROOM HEAD* BASE, W/1 N.C. CONTACT*** FACE PLATE, EMERGENCY STOP DECAL, EMERGENCY STOP, GR QTY. -E Di sc ou 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 995810 125390 8914 6638 6091 684640 683970 683680 686160 991940 R980010 125389 125471 125472 994330 990670 125387 C51200201 981255 125388 796512 796513 C73000100 125394 47094 6782 211999 66812 66817 686662 72143 DESCRIPTION nt 1 2 3 4 5 6 7 8 9 10 11 12 PART # qu i ITEM # om REV A Part No. 116477 AL8000HT Light Tower 400 - 7
September 2008 -E qu i pm en t.c om Section 400 Electrical Components Di sc ou nt This page intentionally left blank. 400 - 8 AL8000HT Light Tower Part No. 116477
September 2008 Section 500 Tower/Mast Components pm en t.c om Section 500 Di sc ou nt -E qu i Tower/Mast Components Part No. 116477 AL8000HT Light Tower 500 - 1
Section 500 Tower/Mast Components Figure 501.1 September 2008 om REV A Di sc ou nt -E qu i pm en t.c Tower Base Assembly 500 - 2 AL8000HT Light Tower Part No. 116477
Section 500 Tower/Mast Components September 2008 FIGURE 501.1 QTY. 4 8 12 29 1 1 1 2 1 2 9 2 1 16 1 8 11 1 1 1 6 2 2 2 pm en t.c NUT, NYLOCK, 1/4-20 WASHER, FLAT, USS, 1/4"Y NUT, LOCK, NYLON INSERT, 1/2-13NC, GR8, CAD&YEL WASHER, FLAT, USS, 1/2", Y WELDMENT, TURNTABLE BEARING, ROTATION CLAMP, MAIN MAST PIVOT SCREW, HHC, 1/4-20 X 1.75 TUBE, SPACER, .74OD X .51ID X.63 PLATE, BEARING SPACER SCREW, HHC, 1/2-13 X 2, GR5 SCREW, HHC, 1/4-20 X 1.25 FORMING,MOTOR PINION GUARD WASHER, FLAT, .625 HARDENED SCREW, SHC, 1/2-13 X 2.75 SCREW, SHC, 5/8-11 X 2.5 BLK SCREW, SHC, 1/2-13 X 3.00 WELDMENT, TOWER GEAR, PINION, 5/7 D.P MOTOR, HYD. T34 NUT, NYLOCK, 1/2-13 ELBOW, 90D, 520220-4 HOSE ASSY, 1/4, 45 FEM,
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