CHIP - Hemly Tool
A GRADES & CHIP BREAKERS Korloys new grades are designed with optimal substrates for each application and are PVD coated for high temperature, high hardness and oxidation resistance, or CVD coated for high tempeure and wear resistance. Additionally, the improved post-coating treatment provides superior surface finishes to ensure the highest levels of quality and productivity. C O N T E N CHIP T S Grades Turning Grades Milling Grades A02 Korloy grades system A03 Turning grade selections A14 Milling grade selections A04 CVD coated grades A15 CVD coated grades A08 PVD coated grades A17 PVD coated grades A10 Uncoated grades A19 Uncoated grades A11 Cermet grades A20 Milling Cermet grades A12 Coated Cermet grades
GRADES & BREAKERS Solid Endmills & Solid Drills Grades Others (turning/milling/endmills) Chip Breakers A21 Solid Endmills grade A24 Diamond coated A31 Chip Breaker For Milling selections carbides A23 Solid Drills grade selections A25 CBN grades A28 PCD grades A32 Chip Breaker For Drilling Grades & Chip Breakers A22 Ultra fine cemented DLC coated grades A29 Chip Breaker For Turning
A Grades Korloy grades system P Uncoated carbide Grades Grades & Chip Breakers A 2 Mining Tool ST05 U10 ST10 U20 H02 H01 H01 ST15 ST30A H05 ST20 U40 ST30A ST30N ST30 Non-ferrous metal Coated carbide for turning P M K S Steel Stainless steel Cast iron HRSA NC3010 NC3220 NC3120 NC3030 NC5330 NC500H PC8110 NC9025 PC5300 PC9030 Coated carbide for milling P M K S Steel Stainless steel Cast iron HRSA NC5330 NCM325 PC3600 PC5300 NCM335 PC3545 NC5330 PC5300 PC9530 PC3545 Coated carbide for Drills, Endmills Coated Uncoated General General PC203F PC205F PC210F PC210A PC215F PC220 Turning Cermet P K Steel Cast iron CN1000 CN2000 CN20 Milling Cermet P Steel CC105 CC115 CC125 Coated cermet P Steel CN2000 CN20 CN30 cBN P K S H Steel Cast iron HRSA KB320 KB330 KB350 KB360 KB410 KB350 KB370 KB370 Hardened steel KB410 KB420 KB425 DNC250 KB320 KB330 KB370 PCD N Non-ferrous metal DP90 Diamond Coating Turning Milling Endmills ND1000 N DLC Coating Turning Milling Endmills PD1000 N Ultra fine grain cemented carbide Z Ultra fine grain cemented carbide FS1 FA1 Uncoated carbide V I D1 Wear parts Corrosion resistance D2 D3 G5 IN10 IN20 IN40 Uncoated carbide E GR20 GR30 GR35 Cutting Tool Wear resistance Tool Steel Stainless steel Cast iron M K N General H10 ST40 ST45 ST46 G10 NC6205 NC6210 NC315K NC5330 PC5300 PC8110 NC5330 PC5300 PC8110 PC6510 PC5300 NC5330 PC5300 PC3545 H01 FS1 FA1 FA2 FG2 PC210 PC210C PC221F PC230F FCC CN30 CN1000 DP150 DP200 Application range ND2000 ND3000 PD2000 PD3000 GR10 FCC G6 K20G GR40 GR50
Grades A The best way to choose KORLOY turning inserts Selection system Steel HRSA Workpiece P Cast iron H Hardened M Stainless steel K N Nonferrous S P01 P10 P20 P30 P40 P50 M10 M20 M30 M40 K01 K10 K20 K30 N10 N20 N30 S01 S10 S20 S30 H01 H10 H20 ISO NC3010 PC8110 NC3220 NC3120 PD1000 PC5300 NC500H CN1000 Cermet PC5300 NC5330 PC9030 NC5330 PC8110 NC5330 NC315K PC5300 NC3030 PC8110 ND1000 NC6210 NC9025 NC3020 Coated carbide NC6205 CN1000 CN2000 CN20 KB350 cBN / PCD DP150 KB320 KB360 ST05 U10 ST15 Uncoated carbide H02 H01 H01 H01 U20 ST10 KB330 U40 H05 H10 ST20 ST30N ST30 G10 ST40 ST46 ST45 Application range of turning grades M Stainless steel vc(m/min) K Cast iron vc(m/min) vc(m/min) P Steel fn(mm/rev) N Non-ferrous metal fn(mm/rev) vc(m/min) H Hardened Steel vc(m/min) vc(m/min) S Heat resistant alloy Grades fn(mm/rev) Grades & Chip Breakers fn(mm/rev) fn(mm/rev) fn(mm/rev) A 3
A Turning Grades CVD coated Grade Grade for all applications of steel NC3220 ƀ NC 3220 covers a wide application range for all kinds of steels (carbon steel, alloy steel, forged steel, rolled steel, tool steel, mild steel, bearing steel and other special steels) in both continuous and interrupted machining. ƀ New substrate and new coating layer with good wear resistance provides longer tool life preventing plastic deformation in high speed and high temperature machining. ƀ Improved coating layer with superior adhesion and new surface treatment provides excellent welding resistance and chipping resistance that leads to stability of machining and improvements in productivity . ƀ Increased lubrication of coating layer improves the surface finish and reduces the cutting load to increase wear resistance. Coating structure Before After TiN layer with good surface roughness and welding resistance Aℓ2O3 layer with oxidation resistance at high temperature and plastic deformation resistance. Bonding layer with excellent chipping resistance due to improving adhesion. Fine columnar MT CVD-TiCN with toughness and wear resistance. Exclusive substrate material for coating improving wear resistance. New technology of surface treatment improves welding resistance and stability in machining. CVD turning grade for Cast iron NC6205 NC6210 ƀ K-Power coating ƀ NC6205 - Superior cutting performance in continuous and high speed machining. ƀ NC6210 - Stable tool life in continuous and interrupted turning Features Aℓ2O3 coating layer for good surface finish and wear resistance. A Grades & Chip Breakers Turning Grades Special bonding layer for adhesion strength of each layer. A 4 B Fine columnar CVD MT TiCN with improved toughness and hardness C Exclusive substrate for cast iron machining. ƀK-Power coating Outermost layer Aℓ2O3 layer with superior lubrication guarantees wear resistance and chipping resistance in high speed machining. Bonding layer (between MT-TiCN and Aℓ2O3 layer) Special bonding layer with superb adhesion strength improves flaking resistance and chipping resistance.
Turning Grades A Selection system Workpiece Machining Recommended Recommended types grade cutting speed(m/min) ISO Application range P01 Continuous cutting P Steel Interrupted cutting Stainless Continuous cutting M steel Interrupted cutting Continuous cutting K Cast iron Interrupted cutting S HRSA Continuous cutting Continuous cutting NC3010 300 (200 400) P10 P15 NC3220 280 (150 380) NC3120 NC3030 NC5330 250 (150 350) NC3010 NC3220 P20 200 (150 250) P30 190 (100 230) P35 NC500H 100 (50 150) P40 NC9025 140 (80 220) NC6205 270 (150 300) K05 NC6210 350 (250 450) K10 NC315K 200 (150 250) K20 NC5330 180 (130 230) K30 NC5330 40 (20 60) NC3120 NC3030 NC5330 M30 NC9025 M40 S20 S30 NC500H NC6205 NC6210 NC315K NC5330 NC5330 The features of CVD turning grades CVD Coated grades ISO Features High speed cutting for steel Combining excellent wear resistance substrate with chipping and heat resistance Aℓ2O3 increased stability MT-TiCN Aℓ2O3 TiN NC3220 P15 P25 For medium machining of steel Universal grade combining substrate with wear resistance and toughness and Al2O3 coating with oxidation resistance and fracture resistance Special treatment on the outermost layer MT-TiCN Aℓ2O3 TiN NC3120 P15 P25 Medium to roughing for steel Combining excellent fracture resistance substrate with chipping resistance and heat resistance Aℓ2O3 increased stability MT-TiCN TiC Aℓ2O3 NC3030 P25 P35 For general cutting, interrupted cutting and roughing operations in steel and stainless steel Combining excellent fracture resistance substrate with chipping resistance and heat resistance Aℓ2O3 increased stability in wide ranges of cutting conditions MT-TiCN TiC Aℓ2O3 TiN NC5330 P30 P40 M25 M35 K15 K25 S15 S25 stainless Steel/General Cutting for Mild Steel & Forging Steel MT-TiCN Aℓ2O3 TiN NC9025 M25 M35 stainless Steel/General Cutting for Mild Steel & Forging Steel MT-TiCN Aℓ2O3 TiN NC500H P25 P35 Heavy interrupted cutting for steel Plastic deformation and fracture resistance substrate with chipping resistance and heat resistance Aℓ2O3 increased stability in wide ranges of cutting conditions MT-TiCN TiC Aℓ2O3 TiN NC6205 K01 K10 General cutting for gray cast iron and ductile cast iron High hardness substrate and improved adhesion of thick Aℓ2O3 show superior wear resistance MT-TiCN Aℓ2O3 NC6210 K05 K15 General cutting for gray cast iron and ductile cast iron Tough substrate and improved adhesion of thick Aℓ2O3 show superior wear resistance MT-TiCN Aℓ2O3 NC315K K10 K20 Interrupted cutting and high-efficiency machining for cast iron Tough substrate and improved adhesion of thick Aℓ2O3 show superior wear resistance MT-TiCN Aℓ2O3 TiN Grades & Chip Breakers P05 P15 Turning Grades NC3010 A 5
A Turning Grades Cutting performance (NC3220) P Alloy Steel (SCR420H, hot forging) P Cutting condition vc(m/min) 360 430 Carbon Steel(S48C, cold forging) Cutting condition vc(m/min) 280 fn(mm/rev) 0.2 0.25 ap(mm) 1 dry fn(mm/rev) 0.2 ap(mm) 1.2 1.5 (external machining/facing) wet Designation Designation INSERT CNMG120408-VB HOLDOR PCLNR2525-M12 Ø76 379 320 250 150 120 NC3220 Competitor NC3220 Competitor P 80 Test result Ø20 Cutting pass / conner Cutting pass / conner Test result INSERT CNMG120412-VB HOLDOR PCLNR2525-M12 Alloy Steel (SCM420H, hot forging) P Carbon Steel(S53C, cold forging) Cutting condition vc(m/min) 280 Cutting condition vc(m/min) 80 500 fn(mm/rev) 0.2 0.25 (External machining / internal machining) ap(mm) 1 dry fn(mm/rev) 0.15 0.3 (External machining/facing /grooving/taping) ap(mm) 0.7 1.5 wet Designation Designation INSERT DNMG150608-VB HOLDOR PDLNR2525-M15 INSERT DNMG150608-VB HOLDOR PDLNR2525-M15 Ø30 Test result Cutting pass / conner Cutting pass / conner Test result 13 9 175 Turning Grades Ø90 Alloy Steel (SCR series, cold forging) Cutting condition vc(m/min) 314 fn(mm/rev) 0.25 (external machining/facing) ap(mm) 1 wet A 6 INSERT CNMG120408-VM HOLDOR PCLNR2525-M12 Test result Cutting pass / conner Grades & Chip Breakers Designation 105 40 100 NC3220 Competitor Ø180 160 150 120 NC3220 Competitor NC3220 Competitor P 250 80
Turning Grades A Cutting performance (NC6205 / NC6210) K Gray cast iron(GC250), in high speed machining K Cutting condition vc(m/min) 600 Ductile cast iron(GCD600), in interrupted machining Cutting condition vc(m/min) 120 fn(mm/rev) 0.30 ap(mm) 1.5 dry Continuous external machining Designation CNMA120408 (NC6205, NC6210) HOLDER DCLNL3232-P12 INSERT Designation CNMA120408 (NC6205, NC6210) HOLDER DCLNL3232-P12 INSERT Test result 0.30 Competitor K10 0.25 0.20 Competitor K05 0.15 NC6210 0.10 NC6205 Wear(mm) Wear(mm) Test result fn(mm/rev) 0.30 ap(mm) 1.5 wet Interrupted facing 6 Wear Fracture 5 4 Fracture 2 0.05 1 0 0 0 1 2 3 4 5 NC6210 Competitor NC6205 Competitor Machining time(min) K K10 Gray cast iron(GC250), Blake Disc Cutting condition vc(m/min) 390 K Designation Cutting condition vc(m/min) 350 fn(mm/rev) 0.25 ap(mm) 0.7 wet Test result Test result Cutting pass / conner Designation Cutting pass / conner INSERT CNMG120412-VK(NC6210) HOLDER PCLNR2525-M12 80 Ø280 50 NC6210 Competitor K05 fn(mm/rev) 0.28 ap(mm) 2.0 wet 8 Ø130 INSERT WNMG080412-VK(NC6205) HOLDER DWLNL2525-M08 93 Ø30 Grades & Chip Breakers Test result Cutting pass / conner 11 Turning Grades Cutting condition vc(m/min) 120 80 INSERT CNMG120408-VK(NC6210) HOLDER ADNM5100R NC6210 Competitor K10 Ductile cast iron(GCD550), Shaft Designation K05 Gray cast iron(GC250), Nipple fn(mm/rev) 0.25 ap(mm) 2.0 wet K Ø200 Wear 3 NC6205 Competitor K10 A 7
A Turning Grades PVD coating Grade PVD Coated grade for stainless steel and HRSA. PC8110 Micro grain carbide minimizes chipping of cutting edge due to enhanced edge strength Latest PVD coating technology with high hardness and high temperature oxidation resistance PC8110 provides high productivity during machining HRSA material in high speed, high feed cutting conditions PVD turning grade for stainless steel and HRSA PC5300 High efficiency during machining of carbon steel / cast iron / stainless steel / HRSA Stable machining due to specific carbide substrate with strong toughness and high hardness that reduces fracture by chipping Excellent wear resistance due to special PVD coating film with oxidation resistance, thermal stability, and surface smoothness Coating structure Outermost layer Improving high temperature oxidation resistance, high hardness Innermost layer Improving adhesion of film layer for chipping resistance Latest PVD coating technology developed by KORLOY New concept of coating with high temperature oxidation resistance and high hardness Sub micron toughest carbide Selection system Workpiece P Steel Machining types Recommended grade Recommended cutting speed(m/min) PC5300 150(120 220) PC8110 200(150 250) Continuous cutting Interrupted cutting Continuous cutting Stainless M steel Turning Grades Interrupted cutting Continuous cutting S HRSA Interrupted cutting ISO P30 M10 PC8110 M20 170(120 220) PC9030 120(50 180) M40 PC8110 60(40 90) S10 50(30 70) PC5300 P40 PC5300 PC5300 Application range PC5300 M30 S20 PC9030 PC8110 PC5300 S30 Grades & Chip Breakers The features of PVD coated grades A 8 Features PVD Coated grades ISO PC9030 M30 M40 Medium,roughing and heavy interrupted cutting for stainless steel TiAℓN coating and ultra fine grain substrate adopted High chipping and welding resistance for stable machining PC8110 M10 M20 S10 S20 High speed and continuous machining for stainless & HRSA High chipping and welding resistance longer tool life New TiAℓN coating and ultra fine grain substrate adopted PC5300 P30 P40 M20 M30 K20 K25 S20 S30 Universal grade for stainless,HRSA,steel and interrupted cast iron machining High chipping and welding resistance for longer tool life New TiAℓN coating and ultra fine grain substrate adopted
Turning Grades A Cutting performance (PC8110 / PC5300) Inconel 718 Cutting condition vc(m/min) 60 fn(mm/rev) 0.2 ap(mm) 2 wet (4min machining) Test result Wear(mm) S Designation INSERT CNMG120408-HS 0.20 0.16 0.12 Competitor B Competitor A 0.08 PC8110 PC8110 Competitor A Competitor B PC8110 Competitor A Competitor B 0.04 HOLDER DCLNL2525-M12 0 1 2 3 4 5 Machining time(min) Titanium Cutting condition vc(m/min) 70 fn(mm/rev) 0.2 ap(mm) 1 wet (8min machining) Test result Wear(mm) S 0.20 0.16 0.12 Competitor B Competitor A 0.08 Designation INSERT CNMG120408-HA HOLDER PCLNR2525-M12 0.04 0 PC8110 2 4 6 8 10 Machining time(min) M S Stainless steel(stellite welded) S Cutting condition vc(m/min) 60 Inconel 625 Cutting condition vc(m/min) 60 fn(mm/rev) 0.2 ap(mm) 2 wet Designation fn(mm/rev) 0.2 ap(mm) 2 wet Designation INSERT CNMG120408-GS HOLDER DCLNL2525-M12 Test result stellite 30 Cutting pass/ conner Cutting pass/ conner Test result Ø30 10 (broken) Stainless steel PC8110 Competito(M30) 10 8 Ø200 PC8110 Competito(M10) Stainless steel (STS304) M Stainless steel (STS316) Cutting condition vc(m/min) 120 Cutting condition vc(m/min) 282 fn(mm/rev) 0.2 ap(mm) 3 wet Designation Test result Test result Cutting pass/ conner 60 28 PC8110 Competito(M30) Ø30 Ø15 INSERT SNMG120408-GS HOLDER DSBNL2525-M12 3 Ø300 1 PC8110 Competito(M30) Grades & Chip Breakers INSERT CNMG120408-HS HOLDER DCLNL2525-M12 Cutting pass/ conner Designation fn(mm/rev) 0.2 ap(mm) 0.5 1.5 wet Turning Grades M INSERT DNMG150608-HS HOLDER DDLNL2525-M15 A 9
A Turning Grades KORLOY Uncoated Carbide Grades Features Korloy’s uncoated cemented carbides are designed to optimize machining with uniform quality. Furthermore, Korloy’s cemented carbides are manufactured with the highest quality tungsten carbides, cobalt, and refractory carbides (TiC,TaC) to produce superior toughness and wear resistance Advantages P.M.K cemented carbide can be applied for various workpiece Excellent thermal crack resistance makes it possible to machine in [ Microstructure ] P wet cutting conditions Fine grain and minimizing chemical affinity to workpiece Specially designed by Korloy High toughness and low cutting force Selection system K Recommended Recommended grade cutting speed(m/min) ST10 150 (100 200) ST15 140 (90 190) Steel P ST20 130 (70 180) ST30A 130 (70 180) H02 150 (100 200) H01, H05 Cast iron 140 (100 200) H10, G10 130 (90 190) K H01 Alloyed aluminum 500 (300 800) H01 Alloyed copper 200 (150 300) Workpiece Application range ISO P10 ST10 ST15 ST20 P20 P30 ST30A K01 H02 K10 H01 H05 K20 H10 G10 K30 Main application ISO Composition Features Workpiece P WC-TiC-TaC-Co Heat resistance, excellent plastic deformation resistance Carbon steel, Alloy steel, Stainless steel M WC-TiC-TaC-Co General tools stable heat resistance with strength Carbon steel, Alloy steel, Stainless steel, Cast steel K WC-Co High strength and superior wear resistance Cast iron, Non-ferrous metal, Plastic, etc Grades & Chip Breakers Turning Grades Properties of Uncoated Carbide P M K TRS (HRA) (kgf/mm2) ST05 92.7 140 - - - ST10 92.1 175 48 6.2 25 ST20 91.9 200 56 5.2 45 ST30A 91.3 230 53 5.2 - U10 92.4 170 47 - - U20 91.1 210 - - 88 ST30A 91.3 230 53 5.2 - A40 89.2 270 - - - H02 93.2 185 61 4.4 105 H01 92.9 210 66 4.7 109 90.9 250 63 - 105 G10 A 10 2 Young’s modulus Thermal expansion (103kgf/mm2) coefficient(10-6/ ) Hardness Grade ISO -3 GPa 102kg/mm , 1W/mk 2.39 10 cal/cm·sec· Thermal conductivity (cal/cm·sec· )
Turning Grades A Cermet Grade For steel, cast iron, other sintering alloy steel(P10, K10) Continuous cutting exclusive cermet [ Microstructure of Ticn-based cermets] CN1000 Functionally gradient cermet materialization leads excellent quality on both non-grinding and grinding inserts Due to increase of plastic deformation resistance, it maintains superior wear resistance and precision on workpiece dimension over long period usage with wet and dry cutting conditions Surface Improved adhesion wear resistance on upper part and cutting edge, reduces tool s cutting load and makes surface finishing smooth after machining New cermet grade for finishing of cast iron, carbon steel, alloy steel, and other sintered steels Core Selection system Machining types Recommended grade Recommended cutting speed(m/min) ISO Continuous cutting 280 (150 400) P10 210 (120 300) P20 280 (150 400) Workpiece P Steel Interrupted cutting CN1000 CN20 CN2000 K Cast iron Finishing CN1000 Application range CN1000 CN2000 CN20 K01 CN1000 K10 The features of KORLOY main cermet grade ISO Cermet Features P05 P15 / K05 K10 High hardness cermet for steel, cast iron, sintered metal Functionally gradient material cermet as a next generation cermet CN2000 P10 P20 Wide ranges from finishing to roughing in steel machining Functionally gradient material cermet as a next generation cermet CN20 P10 P20 For general turning and milling for steel General purpose grade provided with both wear resistance and toughness Turning Grades CN1000 Properties of cermet ISO K Hardness TRS Specific Gravity CN1000 1900 180 6.5 7.5 CN2000 1800 210 6.8 7.0 CN20 1600 220 6.7 7.0 CN1000 1900 180 6.5 7.5 Grades & Chip Breakers P Grade A 11
A Turning Grades KORLOY Coated Cermet Grades Features Impact resistance and superior toughness substrate prevents chipping and fracture at the initial stage ensuring longer tool life Lubricant coating layer improves chip flow and reduces insert load High hardness, smooth coating, Lubricant layer Tough substrate Selection system Workpiece P Steel Machining types Recommended grade Recommended cutting speed(m/min) ISO Continuous cutting CC105 350 (250 450) P05 CC115 280 (230 400) P10 CC125 230 (150 300) P20 Interrupted cutting Application range CC105 CC115 Grades & Chip Breakers Turning Grades The features of KORLOY coated cermet grade A 12 Coated cermet ISO CC105 P01 P10 PVD coated Cermet Light cutting for steel and cast iron in high speed machining Optimized for precision boring CC115 P10 P20 PVD coated Cermet Light cutting for steel and cast iron in medium or high speed machining Dry and wet cutting are available CC125 P15 P25 PVD coated Cermet High toughness cermet for milling Features CC125
Turning Grades A Cutting performance(CN1000) P Carbon steel (SM45C) P Carbon steel (SM45C) Cutting condition vc(m/min) 250 Cutting condition vc(m/min) 400 fn(mm/rev) 0.1 ap(mm) 0.2 wet fn(mm/rev) 0.2 ap(mm) 1.0 wet (20min machining) INSERT CNMG120408-VG HOLDER PCLNL2525-M12 Test result Wear(mm) Designation Designation INSERT VNMG160404-VG HOLDER MVQNR2525-M16 Test result Competitor Tool life (%) 0.28 0.24 0.20 0.16 0.12 120% 100% Ø47 CN1000 Ø25 0.08 0.04 0 5 10 15 20 Machining time(min) Outer boring part CN1000 Competito P Alloy steel (SCM420H) Cutting condition vc(m/min) 250 fn(mm/rev) 0.18 ap(mm) 0.5 wet Competitor CN1000 Designation Cast iron(GC250) Test result Tool life (%) Cutting condition vc(m/min) 300 fn(mm/rev) 0.2 ap(mm) 1.0 wet (21min machining) 130% 100% Ø100 Ø50 Facing CN1000 Competito Competitor B Competitor A 0.24 0.20 Turning Grades Test result INSERT CNMG120408-B25 HOLDER PCLNR3232-P12 0.16 0.12 CN1000 0.08 0.04 0 3 6 9 12 15 18 21 P Sintered ferrous metals vc(m/min) 338 fn(mm/rev) 0.2 ap(mm) 0.5 wet CN1000 Designation INSERT CNMG120408-B25 HOLDER PCLNR3232-P12 Test result Competitor A 140% 100% Ø150 Ø75 Grades & Chip Breakers Cutting condition Machining time(min) Tool life (%) Designation Wear(mm) K INSERT DCMT11T304-C25 HOLDER SDJCR2020-K11 Competitor B CN1000 Competito Facing A 13
A Milling Grades The best way to choose KORLOY Milling inserts Selection system Steel HRSA Workpiece P Cast iron H Hardened M Stainless steel K N Nonferrous S P01 P10 P20 P30 P40 P50 M10 M20 M30 M40 K01 K10 K20 K30 N10 N20 N30 S01 S10 S20 S30 H01 H10 H20 ISO NCM325 Coated carbide ND2000 NC5330 NC5330 NCM325 PC3600 PC8110 PC5300 PC5300 NCM335 PC210F PD2000 PC5300 PC6510 PC3545 PC9530 PC5300 NCM335 PC3545 PC3545 NC5330 CN2000 Cermet CN20 CN30 cBN / PCD DP150 ST20 Uncoated carbide U10 ST30N H05 U20 ST40 KB350 H01 H01 ST30A KB360 H10 A40 G10 Application range of Milling grades K Cast iron vc(m/min) M Stainless steel CVD vc(m/min) vc(m/min) P Steel fz(mm/t) fz(mm/t) fz(mm/t) K Cast iron vc(m/min) M Stainless steel fz(mm/t) fz(mm/t) fz(mm/t) H Hardened vc(m/min) S Heat resistant alloy vc(m/min) N Non-ferrous metal vc(m/min) Grades & Chip Breakers PVD Milling Grades vc(m/min) vc(m/min) P Steel A fz(mm/t) 14 fz(mm/t) fz(mm/t)
Milling Grades A CVD Coated grade CVD Coated grade for stainless steel and soft steel NC5330 Tough carbide, smooth coating for improved tool life Built-up-edge resistance, notch wear resistance, and the toughness have been improved Outstanding performance for stainless steel machining Excellent for machining sticky, soft steels, and forged steels Superior tool life for machining hard to cut material such as inconel and stellite Coating structure TiN film : Smooth surface roughness and superior anti built-up-edge Fine columnar TiCN film : Optimimal toughness and hardness Toughest dedicated carbide substrate employed Aℓ2O3 film : Excellent oxidation resistance Selection system Workpiece Machining types Continuous cutting Recommended grade Recommended cutting speed(m/min) NC5330 270(220 320) ISO P15 P20 P Steel Continuous cutting NCM325 250(150 300) Application range NC5330 P25 NCM325 P30 P35 NCM335 230(120 280) NC5330 200(150 250) Continuous cutting NCM325 180(140 230) M30 Interrupted cutting NCM335 170(120 210) M40 Continuous cutting NC5330 170(130 220) Interrupted cutting Continuous cutting M Cast iron P40 M10 M20 NC5330 NCM325 NCM335 K20 NC5330 K30 The features of CVD Milling grades CVD Coated grades ISO NC5330 P15 P25 M10 M20 K10 K20 For high speed milling of steel and stainless steel Superior wear resistance and chipping resistance grade for steel and stainless steel MT-TiCN Aℓ2O3 TiN NCM325 P20 P30 M20 M30 For high speed milling of steel and stainless steel Optimized grade for steel & stainless steel by employing proper substrate and hard coating MT-TiCN Aℓ2O3 TiN NCM335 P30 P40 M30 M40 For interrupted and rough milling of steel and stainless steel Toughest substrate with hard coating provides stable cutting and tool life for severe interrupted cutting MT-TiCN Aℓ2O3 TiN Milling Grades K Stainless steel NCM335 Features Grades & Chip Breakers A 15
A Milling Grades Cutting performance(NC5330) Alloy steel (SCM440) P Cutting condition vc(m/min) 250 Cutting condition vc(m/min) 130 Designation Designation fz(mm/t ) 0.30 ap(mm) 2.0 dry fz(mm/t) 0.30 ap(mm) 3.5 dry INSERT SDKN1504AESN-SU CUTTER ADNM5125R 15Pass 15Pass Stainless steel (STS304) K Cutting condition vc(m/min) 200 Designation Designation fz(mm/t) 0.20 ap(mm) 5.0 dry INSERT SDKN1504AESN-SU CUTTER ADNM5125R Cutting pass/ conner 2 Pass 2 500 1 2000 Competitor NC5330 2000 NC5330 Competitor(P30) Carbon steel (SM45C) K Gray cast iron(GC400) Cutting condition vc(m/min) 275 Cutting condition vc(m/min) 355 Designation Designation fz(mm/t) 0.13 ap(mm) 7.0 wet fz(mm/t) 0.16 ap(mm) 5.0 dry INSERT TNMX2710AZNR-NM CUTTER PBAM5125R-M Test result INSERT SPKN1504EDSR-SU CUTTER ADNM5100R Test result 300 Cutting pass/ conner Milling Grades INSERT SDKN1504AESN-SU CUTTER ADNM5100R Test result 2 Pass Grades & Chip Breakers Ductile cast iron (GCD500) Cutting condition vc(m/min) 150 Test result 16 160 550 NC5330 Competitor(P30) fz(mm/t) 0.25 ap(mm) 2.0 dry A 600 480 Competitor NC5330 P INSERT HS004072 Test result Cutting pass/ conner Test result P Alloy steel (SCM440H) 6 5 NC5330 Competitor(P30) 300 5000 Cutting pass/ conner P 3 500 2 1000 500 NC5330 Competitor(P30)
Milling Grades A PVD coating Grade PVD new grade for steel milling PC3600(SU/MU) ƀ Coating layer with high hardness and oxidation resistance at high temperature ensures stable tool life. ƀ Superior wear resistance and impact resistance in high speed machining of P grade materials Universal PVD Grade PC5300 ƀ High efficiency during machining for carbon steel / cast iron / stainless steel / HRSA ƀ Stable machining due to specific carbide substrate with strong toughness and high hardness that restrains fracture by chipping ƀ Excellent wear resistance due to special coating film with oxidation resistance, thermal stability, and surface smoothness Coating structure Outermost layer Improving high temperature oxidation resistance, high hardness Innermost layer Improving adhesion of film layer for chipping resistance Latest PVD coating technology developed by KORLOY New concept of coating equipped with high temperature oxidation resistance and high hardness Sub micron toughest carbide Selection system Workpiece P Machining types Recommended grade Recommended cutting speed(m/min) Continuous cutting PC3600 200 (150 250) Interrupted cutting M Stainless steel Continuous cutting Interrupted cutting Continuous cutting Cast iron Interrupted cutting PC3545 P20 P30 120 (100 150) PC3545 P50 PC5300 120 (100 150) M20 PC9530 130 (50 200) M30 PC3545 120 (100 150) M40 PC8110 250 (200 400) K01 PC6510 200 (150 250) K05 PC5300 PC8110 PC9530 PC6510 K10 165 (120 210) Continuous cutting PC5300 70(40 100) S20 Interrupted cutting PC3545 50(30 70) S30 H High hardness Continuous cutting steel PC210F 250(150 300) HSRA PC5300 P40 PC5300 S PC3600 PC5300 K20 PC5300 PC3545 H01 PC210F Grades & Chip Breakers K PC5300 Application range Milling Grades Steel ISO H10 A 17
A Milling Grades The features of PVD coated grades PVD Coated grades ISO Features PC3600 P20 P30 Milling grade for medium and roughing of steel New coating layer with superior wear resistance and oxidation resistance with high toughness substrate TiAℓN / New coating Grooving, Cutting, Milling PC3545 P35 P45 Medium and rough milling for steel. Enhanced chipping resistant substrate. K-Gold coating PC5300 P30 P40 S20 S25 M20 M30 K10 K20 Superior universal grade for steel, cast iron, hard to cut material, stainless steel New coating and ultra fine grain provide wear resistance and oxidation resistance For turning, milling, grooving, parting, drilling, and threading PC8110 K01 K10 Medium and rough cutting for hard to cut material and stainless steel Superior wear resistance for finishing cast iron New coating and ultra fine grain provide wear resistance and oxidation resistance For turning, milling, grooving, parting PC6510 K05 K15 High speed milling grade for cast iron and aluminum. K-Gold coating PC9530 M20 M35 PC210F H01 H10 Milling grade for cast iron and aluminum in medium to low cutting speed. The toughest sub-micron substrate provides excellent cutting performance at high feed. TiAlN coating For milling, drilling High speed milling grade for hardened steel , cast iron, and stainless steel(lLaser Mill) New coating and ultra fine grain provide wear resistance and oxidation resistance Endmilling Cutting performance (PC3600) P SS41 P Cutting condition vc(m/min) 216 Cutting condition vc(m/min) 228 Designation Designation fz(mm/t ) 0.39 ap(mm) 1.0 dry fz(mm/t) 0.15 ap(mm) 1.0 dry INSERT TPKN2204PDSR-SU CUTTER PPN4125R 12 10 1200 800 PC3600 Competitor SM45C 15 150 13 P STD11 Cutting condition vc(m/min) 306 Cutting condition vc(m/min) 200 Designation Designation fz(mm/t) 0.2 ap(mm) 2.0 dry INSERT SDKN1203AESN-SU CUTTER ADN4315R Test result Cutting pass/ conner Grades & Chip Breakers 18 300 500 PC3600 Competitor fz(mm/t) 0.13 ap(mm) 2.0 dry A INSERT SDKN1504AESN-SU CUTTER ADN5315R Test result Cutting pass/ conner Cutting pass/ conner Milling Grades Test result P SCM415 INSERT SPKN1504EDSR-SU CUTTER EPN5160R Test result (340min machining) 600 6 1200 4 PC3600 Competitor PC3600 Competitor
Milling Grades A Cemented Carbide Grades [ Microstructure ] Features Due to Korloys advanced sintering technology, our uncoated Advantages Consist of P,M,K carbide grades and can be used in all kinds of workpiece Excellent quality at mac
Chip Breaker For Milling Chip Breaker For Drilling A21 A22 A23 A24 A25 A28 A29 A31 A32. Grades & Chip Breakers 2 A A Grades Grades Korloy grades system Cutting Tool Wear resistance Tool Mining Tool Stainless steel Cast iron P M K Steel H02 H01 H05 H10 G10 U10 U20 ST30A U40 ST05 ST15 ST20ST10 ST30A ST30N ST30 ST40 ST45 ST46
1.1 Chip breaker A chip breaker is the tool which has a groove or an obstacle placed on the incline face of the tool. A chip breaker can be used for increasing chip breakability which results in efficient chip control and improved productivity. It also decreases cutting resistance, and gives a better surface finish to the workpiece.
e Adobe Illustrator CHEAT SHEET. Direct Selection Tool (A) Lasso Tool (Q) Type Tool (T) Rectangle Tool (M) Pencil Tool (N) Eraser Tool (Shi E) Scale Tool (S) Free Transform Tool (E) Perspective Grid Tool (Shi P) Gradient Tool (G) Blend Tool (W) Column Graph Tool (J) Slice Tool (Shi K) Zoom Tool (Z) Stroke Color
NEW CHIP BREAKER FGS TYPE FGS type chip breaker The FGS chip breaker is a positive ground type insert. Its sharp cutting edge generates low cutting resistance while guarantee-ing high precision machining. The chip breaker minimizes heat when machining heat resistant super alloys and the small dot located in the corner is effective for chip control.
Compact Machining Center with Pallet Changer 2-face pallet changer and 22-tool magazine promoting process integration Tool - Tool： Chip - Chip： 0.9S 1.7S Pallet change time 2.9S ＊When the loading capacity is 120 kg （ one face） Tool - Tool ： Chip - Chip ： 0.9S 1.4S Compact Machining Center Innovative machine that incorporates .
6 Track 'n Trade High Finance Chapter 4: Charting Tools 65 Introduction 67 Crosshair Tool 67 Line Tool 69 Multi-Line Tool 7 Arc Tool 7 Day Offset Tool 77 Tool 80 Head & Shoulders Tool 8 Dart/Blip Tool 86 Wedge and Triangle Tool 90 Trend Fan Tool 9 Trend Channel Tool 96 Horizontal Channel Tool 98 N% Tool 00
Metric Conversion Formula and Tables 59 Interchangeable Arms for Diametral Knurling Tool 31 Index by Product Group 60-61 Diametral Knurling Tool System 31-35 Safely Precautions 62 Three Wheel Knurling Tool System 36-37 Dorian Catalogs 64 Dorian Sales Policy 65. Call: 979-282-2861 Fax: 979-282-2951 Visit:www.doriantool.com E-mail:sales@doriantool.com 1 The Possibilities Are Endless With Dorian .
10.3.5 Connecting ADC and DAC IPs into a Cortex-M system 242 10.4 243Bring an SoC to life – Beetle test chip case study 10.4.1 Beetle test chip overview 243 10.4.2 Beetle test chip challenges 245 10.4.3 Beetle test chip system design 246 10.4.4 Implementation of the Beetle test chip 24
n Julian Le Grand supports the introduction of stronger market incentives to prompt improved performance among secondary care providers. He: – notes the positive effect market incentives have had in primary schools – argues that new structures (such as new systems of regulation and performance measurement) will help minimise undesirable consequences – suggests that, in 1991, the NHS .
