New Grades New Chip Breakers Higher Tool Life In Superalloys .
NEW TT3010 & TT3020 GRADES MGS & FGS TYPE CHIP BREAKERS NEW GRADES AND CHIP BREAKERS FOR HEAT RESISTANT SUPER ALLOYS (HRSA) New grades New chip breakers Higher tool life in superalloys Sharp cutting edges No. T321 E / 2-2019
NEW GRADES TT3010 / TT3020 TT3010 Grade With a glossy yellow sheen, the PVD coated TT3010 grade is characterized by high abrasion resistance and high bonding strength due to the use of an ultra-fine substrate. The combination of this abrasion resistant, high bonding strength ultra-fine substrate and a special coated layer enables great chipping resistance which prevents built-up-edges. The new grade is suited for low depths-of-cut finishing applications. TT3010 grade (PVD coating) features: High abrasion resistant ultra-fine substrate Improved anti-chipping and bonding properties PVD coated layer Surface treated smooth coated layer prevents built-up-edges Suitable for low depths-of-cut finishing applications Glossy yellow sheen TT3020 Grade The PVD coated TT3020 grade, with a glossy yellow sheen, uses an ultra-fine substrate that generates high abrasion resistance and toughness during machining. A smooth coated layer surface made through a special treatment process enables excellent resistance to built-up-edges. For HRSA materials, it is our most recommended grade for the machining of scaled surfaces and light external applications in the low to medium speed range. TT3020 grade (PVD coating) features: High abrasion resistant, tough ultra-fine substrate Anti-abrasion and cracking resistant PVD coated layer Surface treated smooth coated layer prevents built-up-edges Suitable for low to medium speed range general purpose applications Most recommended grade Suitable for scaled surfaces and light external cutting applications Glossy yellow sheen 2
NEW GRADES TT3010 / TT3020 Cutting speed Application Range TT3010 05-25 TT3020 First recommended grade 10-30 Second recommended grade Feed rate Recommended Cutting Data ISO Material Fe based S High temp. alloys Ni or Co based Titanium, Ti alloys Condition Tensile Hardness Material strength HB No. 2 (N/mm ) Annealed Cured Annealed Cured Cast Rm 400 Alpha beta alloys cured Rm 1050 200 280 250 350 320 31 32 33 34 35 36 37 Cutting speed Vc (m/min) Coated K10 TT5080 TT3010 TT3020 TT9080 55-85 40-65 32-55 21-40 16-26 50-75 45-70 50-180 50-170 40-165 40-160 40-150 30-145 45-100 45-90 35-85 35-90 35-80 30-75 30-80 30-70 30-65 110-200 110-190 100-185 50-100 50-90 40-85 40-160 30-130 35-80 30-70 30-60 90-180 40-80 3
NEW CHIP BREAKER MGS TYPE MGS type chip breaker The MGS chip breaker is a negative press type insert with a sharp cutting edge that reduces cutting resistance and heat generation during machining. Additionally, the insert’s high rake angle generates smooth chip evacuation while the insert’s wide top face means better insert seating, which promotes stability during operations. MGS Chip breaker features: Sharp cutting edge Low cutting resistance and heat generation in high-temperature alloy machining High rake angle for smooth chip formation Reliable cutting edge Insert’s wide top face Enhanced stability during machining Edge geometry of the MGS chip breaker (negative press type) Edge15 geometry 15 Chip breaker 15 15 MGS 15 15 14 MGS Chip breaker range 14 14 Depth of cut (mm) 6 5 14 4 3 14 14 MGS 2 1 0 0.1 0.2 Insert: CNMG 120408 MGS Cutting speed (V): 40 m/min Material: Inconel 718 (HB340-360) 4 0.3 0.4 0.5 0.6 Feed (mm/rev)
NEW CHIP BREAKER FGS TYPE FGS type chip breaker The FGS chip breaker is a positive ground type insert. Its sharp cutting edge generates low cutting resistance while guaranteeing high precision machining. The chip breaker minimizes heat when machining heat resistant super alloys and the small dot located in the corner is effective for chip control. Furthermore, it is possible to finish machining without workpiece deformation even when processing thin workpieces. FGS Chip breaker features: Sharp cutting edge Lower cutting resistance and heat generation in 15 15 heat resistant super alloys machining 15 High rake angle for smooth chip formation Peripherally fully ground cutting edge for highprecision machining A small dot (corner) Efficient chip control under low depthof-cut and low feed conditions 15 15 15 Edge geometry of the FGS chip breaker (positive ground type) Chip breaker Edge geometry 14 14 14 14 14 14 FGS FGS Chip breaker range Depth of cut (mm) 5 4 3 2 FGS 1 0 0.1 0.2 Insert: VBGT 160408 FGS Cutting speed (V): 40 m/min Material: Inconel 718 (HB340-360) 0.3 0.4 0.5 0.6 Feed (mm/rev) 20 20 11 20 5
CNMG MGS NEGATIVE 80 INSERT FOR LIGHT AND MEDIUM MACHINING 80 d I Designation f (min/max) ap (min/max) d t R l CNMG 120408 MGS 0,20 (0,15/0,40) 2,0 (1,0/4,0) 12,70 4,76 0,8 12,0 CNMG 120412 MGS 0,22 (0,17/0,53) 2,0 (1,5/4,0) 12,70 4,76 1,2 11,6 t Grade R TT3010 TT3020 K10 For holders TC NL/R; PC NL/R & C -TCLNR/L P M K N S H DNMG MGS NEGATIVE 55 INSERT FOR LIGHT AND MEDIUM MACHINING 55 d Designation f (min/max) ap (min/max) d t R l DNMG 150408 MGS 0,20 (0,15/0,40) 2,0 (1,0/4,0) 12,70 4,76 0,8 15,0 DNMG 150608 MGS 0,20 (0,15/0,40) 2,0 (1,0/4,0) 12,70 6,35 0,8 15,0 DNMG 150612 MGS 0,22 (0,17/0,40) 2,0 (1,0/4,0) 12,70 6,35 1,2 14,6 I t Grade R TT3010 TT3020 K10 For holders TD NL/R; PD NL/R & A -PD NR/L P 6 M K N S H
RCMT MGS POSITIVE ROUND INSERT WITH 7 CLEARANCE ANGLE FOR LIGHT AND MEDIUM MACHINING ØD1 7 t Designation f (min/max) ap (min/max) d t Grade d ØD1 RCMT 080300 MGS 0,20 (0,12/0,35) 1,0 (0,5/3,0) 8,00 3,18 4,4 RCMT 120400 MGS 0,30 (0,20/0,50) 3,0 (2,0/5,0) 12,00 4,76 4,4 TT3010 TT3020 K10 For holders SRDCN & SRGCR/L P M K N S H SNMG MGS NEGATIVE 90 INSERT FOR LIGHT AND MEDIUM MACHINING 90 d I Designation f (min/max) ap (min/max) d t R t Grade R l SNMG 120408 MGS 0,20 (0,15/0,40) 2,0 (1,0/4,0) 12,70 4,76 0,8 12,0 SNMG 120412 MGS 0,20 (0,17/0,40) 2,0 (1,3/4,0) 12,70 4,76 1,2 11,6 SNMG 190616 MGS 0,20 (0,17/0,60) 2,0 (1,5/8,0) 19,05 6,35 1,6 18,2 TT3010 TT3020 K10 For holders PSBNR/L, PSDNN, PSSNR/L, TSDNN & TSKNR/L P M K N S H 7
WNMG MGS NEGATIVE 80 TRIGON INSERT FOR LIGHT AND MEDIUM MACHINING 80 I R t Dsignation f (min/max) ap (min/max) d t R l WNMG 080408 MGS 0,20 (0,15/0,40) 2,0 (1,0/4,0) 12,70 4,76 0,8 8,3 WNMG 080412 MGS 0,20 (0,17/0,40) 2,0 (1,3/4,0) 12,70 4,76 1,2 8,2 Grade d TT3010 TT3020 K10 For holders TWLNR/L; PWLNR/L & MWLNR/L P M K N S H VBGT FGS POSITIVE 35 INSERT WITH 5 CLEARANCE ANGLE FOR LIGHT AND MEDIUM MACHINING 35 www.ingersoll-imc.de R Designation f (min/max) ap (min/max) d t R ØD1 l VBGT 160404 FGS 0,10 (0,03/0,20) 1,0 (0,2/2,5) 9,52 4,76 0,4 4,4 15,6 VBGT 160408 FGS 0,10 (0,05/0,20) 1,0 (0,3/2,5) 9,52 4,76 0,8 4,4 14,6 VBGT 160412 FGS 0,10 (0,07/0,20) 2,0 (0,3/2,5) 9,52 4,76 1,2 4,4 13,6 ØD1 t I Grade Order-no.: none PDF-version 2/19 Changes and printing errors reserved. d TT3010 TT3020 5 K10 For holders BVJBR/L-SH; SVJBR/L; SVQBR/L & SVVBN P M K N S H Ingersoll Werkzeuge GmbH Main Office: 8 Kalteiche-Ring 21–25 D-35708 Haiger Tel.: 49 (0)2773-742-0 info@ingersoll-imc.de Office South: Florianstraße 13–17 D-71665 Vaihingen-Horrheim Tel.: 49 (0)7042-8316-0 horrheim@ingersoll-imc.de Office Wulften: Steinstraße 11 D-37199 Wulften Tel.: 49 (0)556-99 55 98-0 wulften@ingersoll-imc.de
NEW CHIP BREAKER FGS TYPE FGS type chip breaker The FGS chip breaker is a positive ground type insert. Its sharp cutting edge generates low cutting resistance while guarantee-ing high precision machining. The chip breaker minimizes heat when machining heat resistant super alloys and the small dot located in the corner is effective for chip control.
molded-case circuit breakers (MCCB), insulated-case circuit breakers (ICCB) and low voltage power circuit breakers LVPCB). Insulated-case circuit breakers are designed to meet the standards for molded-case circuit breakers. Low voltage power circuit breakers comply with the following standards: ANSI Std. C37.16—Preferred Ratings
Chip Breaker For Milling Chip Breaker For Drilling A21 A22 A23 A24 A25 A28 A29 A31 A32. Grades & Chip Breakers 2 A A Grades Grades Korloy grades system Cutting Tool Wear resistance Tool Mining Tool Stainless steel Cast iron P M K Steel H02 H01 H05 H10 G10 U10 U20 ST30A U40 ST05 ST15 ST20ST10 ST30A ST30N ST30 ST40 ST45 ST46
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o On the breaker panel, put on necessary white labeled breakers (please note that all breakers have to be put for ON position). The Air dryer breaker must be put on. o Put on all BLACK labeled breakers. o Put on the Turbo lube pump breaker (Left side breakers of the two breakers with yellow and black striped labels)
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