Ammonia Renewable Energy Fuel Systems At Continental Scale .

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The Great Plains Wind Resource Ammonia Renewable Energy Fuel Systems at Continental Scale: Transmission, Storage, and Integration for Deep Decarbonization of World's Largest Industry at Lower Cost Than as Electricity Minneapolis, 1-2 Nov 17 NH3 Fuel Association American Institute of Chemical Engineering Bill Leighty, Director The Leighty Foundation Juneau, AK wleighty@earthlink.net 907-586-1426 206-719-5554 cell

Transform World’s Largest Industry Run the World on Renewables -Including some nuclear ?

Transform World’s Largest Industry 85% fossil à 100% renewables Quickly Prudently Profitably Post – COP21, Paris Beyond electricity: H2 and NH3 Nuclear ?

Transform World’s Largest Industry Entirely via electricity systems ? Complete energy systems: Renewable energy (RE) CO2-emission-free (CEF) Multiple sources Time-varying output: variable generation (VG) Integrated, synergistic Harvest as electricity or as water-split Hydrogen ? Photochemical: catalyst Biochemical: photosynthesis Thermochemical: High-T solar, nuclear

Tech, econ suboptimal ? Opportunity cost

Global 45 trillion new infrastructure by 2030 Electricity share ? NH3 ? H2 ?

Danger Error

Transform World’s Largest Industry Think “Beyond Electricity” o “Smart”, “Resilient”, expanded Grid o Sunk costs o Stranded assets o Light speed o High-cost storage o NIMBY Carbon-free fuels, optimized systems o Hydrogen (H2) o Anhydrous Ammonia (NH3) o Low-cost storage 0.10 – 0.20 / kWh o Underground pipelines o Transmission: capex same, O&M lower

Estimated U.S. Energy Use in 2009: 95 Quads

Estimated U.S. Energy Use in 2013: 97 Quads

Estimated U.S. Energy Use in 2050: 145 Quads

Billion tons of oil equivalent (toe) World Primary Energy Consumption BP Energy Outlook 2035 January ‘14

“ There’s a better way to do it Find it ” Thomas Edison

The Great Plains Wind Resource Continental scale

Exporting From 12 Windiest Great Plains States Number of GH2 pipelines or HVDC electric lines necessary to export total wind resource Capacity at 500 miles length Capacity Factor (CF) 30% 3 GW Annual Nameplate Nameplate 6 GW Billion 500 KV Energy Installed Installed 36" GH2 Total HVDC Production Capacity Capacity Hydrogen Capital Electric State (TWh) (MW) (GW) Pipelines Cost Lines Texas Kansas Nebraska South Dakota Montana North Dakota Iowa Wyoming Oklahoma Minnesota New Mexico Colorado TOTALS 6,528 3,647 3,540 3,412 3,229 2,984 2,026 1,944 1,789 1,679 1,645 1,288 1,901,530 952,371 917,999 882,412 944,004 770,196 570,714 552,073 516,822 489,271 492,083 387,220 1,902 952 918 882 944 770 571 552 517 489 492 387 317 159 153 147 157 128 95 92 86 82 82 65 33,711 9,376,694 9,377 1,563 Wind energy source: Archer, Jacobson 2003 Billion Total Capital Cost 634 317 306 294 315 257 190 184 172 163 164 129 1,500 3,126 2,000

Wind Seasonality, Northern Great Plains Normalized to 1.0 per season 1.4 Seasonality Factor 1.2 1.0 0.8 0.6 0.4 0.2 0.0 Winter Spring Summer Fall

Wind Seasonality, Northern Great Plains 1,000 MW windplant: AEP 3,500 GWh / yr “Firm” goal 875 GWh / season Storage: 320 GWh per 1,000 MW wind GWh Production, Firm Delivery Source: NREL, D. Elliott 1,200 1,000 800 600 400 200 0 Winter Spring Summer Fall

320 GWh Annual firming, 1,000 MW wind nameplate Battery – O&M: 90% efficiency round-trip – Capex: 500 / kWh 160 Billion – Capex: 100 / kWh 32 Billion CAES (compressed air energy storage) – O&M: 46 / MWh typical – Iowa, proposed: Power 268 MW Energy capacity 5,360 MWh Plant capex: 268 MW @ 800 / kW 214 Million Storage @ 40 / kWh 13 Billion

Hydrogen Transportation Fuel Demand California, year 2050 Million metric tons per year: IF: CA meets RPS and “80 in 50” goals Hydrogen-fueled FCVEV’s displace BEV’s CA builds new, underground, H2 pipeline system Transport modal mix same as 2016 Then: Source: Interpret and extrapolate from several papers by ITS-STEPS, UC Davis

Year 2050 Electricity Hydrogen Transportation Fuel, California will need :

Hydrogen Transportation Fuel Demand California, year 2050 Million metric tons per year: Light Duty Vehicles (LDV) Trucking Bus AviaVon and Other Total 3.6 1.6 1.4 0.8 7.4 Hydrogen 66.5 Ammonia Source: Interpret and extrapolate from several papers by ITS-STEPS, UC Davis

450 400 GW Nameplate 350 California Wind and Solar: 2015 2050 Electricity Transportation 2050 20 times 2015. Enough roofs and land in CA ? 300 250 200 150 100 50 0 2015 CA Installed 2050 CA Electricity Wind Solar 2050 CA Transport Total 2050 CA Electricity Transport

Electric utilities NET load CA “Duck Curve”: solar overgeneration, steep ramp CA Independent System Operator - CAISO 26

California’s surplus renewable generation 50% RPS Curtailed? 40% RPS 33% RPS Storage and DR Do Not Cite For Illustrative Purposes Only Source: Adapted from Valuing Storage, Eric Cutter, Energy Environmental Economics – October 2013 27

“Hydrogen Transition” UC Davis, ITS “NEXTSteps”

January Week: Electricity Hypothetical: 100 % Renewable Electricity System in Minnesota

N H H H Anhydrous Ammonia NH3 N Nitrogen H Hydrogen Molecular weight 17 18% H by weight: “other hydrogen” NH3 O2 N2 H2O

RE Ammonia Transmission Storage Scenario Electricity Air Novel Ammonia Synthesis: Simplify ! Reduce cost Air Separation Plant Wind Generators Generators ICE, CT, FC N2 Electrolyzers H2 H20 Wind Generators Haber-Bosch Ammonia Synthesis Liquid Ammonia Tank Storage AC grid Wholesale End users Retail Liquid Ammonia Transmission Pipeline Cars, Buses, Trucks, Trains Aircraft Fuel

’09 ARPA-E “Grids” Goal: 100 / kWh Total storage 380 GWh “Atmospheric” Liquid Ammonia Storage Tank (Corn Belt) -33 C 1 Atm Each: 30,000 Tons, 190 GWh 15M turnkey 80 / MWh 0.08 / kWh capital cost

200 Ton “propane” tanks for liquid ammonia 10 bar pressure 33

NOLA Liquid ammonia pipeline MAGELLAN AMMONIA PIPELINE, L.P. Tariff 80 / Mt / 1,000 miles (2015) Valero LP Operations

1,600 Atlantic Wind Connection Offshore Submarine Cable Capital Cost per MW-km 1,400 Hydrogen Ammonia 1,200 Superconducting 1,000 800 GH2 Pipeline: 36” Composite 600 Clean Line: Rock Island, Grain Belt 400 Clean Line: Tallgrass, Plains & Eastern 200 NH3 Pipeline: 36” Steel 0 0 10 20 30 Alaska Gasline Keystone XL Oil 40 50 60 Capacity - GW Transmission capital costs per MW-km compared Pipelines have large capacity and provide large storage 70

Capital Cost per GW-mile Electricity : SEIA: KV 765 345 AEP-AWEA 765 Consensus ? Capacity MW 5,000 1,000 5,000 M / GW-mile 1.3 2.6 3.2 2.5 Hydrogen pipeline: 36”, 100 bar, 500 miles, no compress 0.3 Ammonia pipeline: 10”, liquid, 500 miles, with pumping 0.2

320 GWh Annual firming, 1,000 MW wind CAES (compressed air energy storage) – O&M: 46 / MWh typical – Iowa: Power 268 MW Energy capacity 5,360 MWh Capital: 268 MW @ 800 / kW 214 M Storage @ 40 / kWh 13 Billion Storage @ 1 / kWh 325 Million Battery – O&M: 90% efficiency round-trip – Capital: 500 / kWh 160 Billion – Capital: 300 / kWh 96 Billion GH2 (3 hydrogen caverns) Capital 70 Million NH3 (2 ammonia tanks) Capital 30 Million

System Ratings Gaseous Hydrogen (GH2) Anhydrous Ammonia (NH3)

GH2 and NH3

Discharge Time MONTHS: GH2, NH3 Power

NH3 Transmission Pipeline NH3 Transmission Pipeline NH3 Tank Storage Export tankers Wind Potential 10,000 GW 12 Great Plains states

Total solar: 3 x 10 14 kg / yr Total wind: 3 x 10 11 kg / yr Rich, stranded Resources

NH3 Transmission Pipeline NH3 Transmission Pipeline NH3 Tank Storage Export tankers Wind Potential 10,000 GW 12 Great Plains states

Liquid Anhydrous Ammonia (NH3) -33 C, 1 atmosphere

RenewableSource Electricity Novel NH3 Synthesis Liquid NH3 Tankers Liquid NH3 Storage Tanks Pipeline, railroad, barge Vehicle fuel CHP distributed generation fuel

2016 Japan Science and Technology Agency Strategic Innovation Promotion Program SIP

2016 Strategic Innovation Promotion Program SIP Liquid Hydrogen (LH2) Kawasaki Ammonia (NH3) Sumitomo Organic Hydride (MCH) Chiyoda

Kawasaki LH2 ocean tanker, truck World Smart Energy Week Tokyo, 26 Feb 14

Japan Chiyoda Chemical Hydrogen transportation and storage as Methylcyclohexane (MCH) (C7H14) “Spera”: Latin for “hope”

Spera Hydrogen Chiyoda Chemical

Floating Offshore Deep water, multi - MW

Aleutians wind to Japan via liquid fuel(s) tankers

Electricity Air Air Separation Plant Wind Generators Now: Electrolysis Haber – Bosch (EHB) Wind, solar, other renewable electricity Complex, high capex O&M cost Low energy conversion efficiency; high T, P Simplify ? Generators ICE, CT, FC N2 Electrolyzers H2 H20 Wind Generators Haber-Bosch Ammonia Synthesis Liquid Ammonia Tank Storage AC grid Wholesale End users Retail Liquid Ammonia Transmission Pipeline Cars, Buses, Trucks, Trains Aircraft Fuel

Proton Ventures BV, Netherlands www.protonventures.com

Novel Ammonia Synthesis Air Electricity Local Renewable Electricity Generators The ASU may be unnecessary Air Separation Unit (ASU) Novel Ammonia Synthesis Local Renewable Electricity Generators H2 0 Electricity Water Air Stranded Lower loss, cost Generators ICE, CT, FC N2 R&D & Demo AC grid Wholesale End users Retail Liquid Ammonia Pipelines Liquid Ammonia Tank Storage Space Heating Buses, Rail Ships, Boats

USDOE ARPA-E “REFUEL” R&D Eliminate electrolyzer and Haber-Bosch reactor NH3 synthesis directly from electricity, water, air Lower capex O&M costs, higher efficiency Four USDOE-funded projects KIER, WA State Univ

Wind LCOE reduction “ Wind Vision ” Executive Summary

Installed CAPEX: land-based, utility-scale

Squirrel cage induction motor: Self-excited Induction Generator (SEIG) Wild AC à Wild DC à Electrolyzer Dedicated Hydrogen Production: No Grid Connection

Self-Excited Induction Generator (SEIG) Reduce Hydrogen cost ARPA-E, SBV, CRADA apps: NREL, et al, 2015

ABB ACS800 low voltage wind turbine converter

To Compressor or Hydrogen Pipeline H2 Power Electronics Electrolyzer O2 H 2O No grid connection Renewable-source Electricity Generation Electrolyzer H2 PE Electrolyzer O2 To Compressors or Pipelines: Hydrogen and Oxygen H2O PE: Power Electronics Topology Options: H2 and O2 Production and Gathering from Renewable Energy Generation

Dedicated to hydrogen and / or ammonia production. No electricity grid connection

NH3 Synthesis NH3 Synthesis NH3 Synthesis NH3 NH3 No electricity grid connection NH3 NH3 NH3 Synthesis Dedicated to ammonia production.

The Great Plains Wind Resource Ammonia Renewable Energy Fuel Systems at Continental Scale Transmission, Storage, and Integration For Deep Decarbonization Of World's Largest Industry At Lower Cost Than as Electricity

“ There’s a better way to do it Find it ” Thomas Edison

Gas-to-Ammonia plant 100,000 Mt / day 2.8 BCFD methane Valdez liquid Ammonia terminal 2 tanker loads / day

Fundamentals - A 1. 2. 3. 4. Convert natural gas (NG) (methane, CH4) to liquid anhydrous ammonia (NH3) at ANS Capture all byproduct CO2; inject for EOR at ANS Transport liquid NH3 to new Valdez Terminal via: a. TAPS: Emulsion with crude oil: phase separation at Valdez b. TAPS: Pigged batches c. TAPS: Annular flow NH3, core flow crude d. New NH3 pipeline paralleling TAPS Ship CO2-emissions-free “green” NH3 a. From new Valdez NH3 tanker terminal b. 100,000 Mtd (metric tons per day) 2 tankers per day c. Japan is apparent first market: is ANS gas-to-NH3 with CCS for EOR “green” ? d. Requires doubling world tanker fleet

Trans Alaska Pipeline System

Valdez oil terminal

100,000 Mtd 36 MMtpa 36 million Mt per year 25% world production

ROI, per cent NH3 price, Valdez Terminal, US per Mt (Metric ton)

Annual Income Capital

Billion tons of oil equivalent (toe) World Primary Energy Consumption BP Energy Outlook 2035 January ‘14

The Great Plains Wind Resource Ammonia Renewable Energy Fuel Systems at Continental Scale: Transmission, Storage, and Integration for Deep Decarbonization of World's Largest Industry at Lower Cost Than as Electricity Minneapolis, 1-2 Nov 17 NH3 Fuel Association American Institute of Chemical Engineering Bill Leighty, Director The Leighty Foundation Juneau, AK wleighty@earthlink.net 907-586-1426 206-719-5554 cell

The Great Plains Wind Resource Ammonia Renewable Energy Fuel Systems at Continental Scale Transmission, Storage, and Integration For Deep Decarbonization Of World's Largest Industry At Lower Cost Than as Electricity

Ammonia Tank Storage N 2 Air Separation Plant Electricity Air Novel Ammonia Synthesis: Simplify ! Reduce cost RE Ammonia Transmission Storage Scenario "Atmospheric" Liquid Ammonia Storage Tank (Corn Belt) -33 C 1 Atm Each: 30,000 Tons, 190 GWh 15M turnkey 80 / MWh 0.08 / kWh capital cost .

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