C.E. TOOLING 9 - H&O Die
C.E. TOOLING Section COLE ENGINEERED TOOLS 9-6 n o i t a m r o f n I l a c i n h c e T r o F 1 n o i ct e S e c n e r e f e R Chassis Maker Tooling Specifically developed for Chassis Maker machine. Mfg Under License for Functional Robotics Also Machines equipped with Thick Turret
ADDITIONAL COSTS FOR NON-STANDARD OPTIONS RADIUS Add 25% to set price for Clearance of .003 (.08mm) & Less RADIUS OR 45 CHAMFERS #.00 per corner CHAMFER PUNCHES Corners 1-3 X # With Length under 1.625 and any size Radius or Chamfer With Length over 1.625 & .032 maximum Radius or Chamfer With Length over 1.625 and Radius or Chamfer over .032(,8mm) Add On To All DIES any size Radius or Chamfer No Extra Charge for STRIPPERS or GUIDES When Ordered With Set 4(all) Add 50% to die price for Solid Dies. Widths or Dia. Under .093(2,36mm) Add 30% to set price Widths or Dia. Under .062(1,57mm) Add 50% to set price Widths or Dia. Under .046(1,2mm) Add 100% to set price .09 Optional .09 land, then 1.5 relief STUBBY PUNCH Included in add on cost; Dies are produced with .090 land, then a 1.5 relief is given to prevent multiple slugs from stacking, causing excessive pressure on punch. Further, Punches can be produced with Stubby Punch Design at no additional charge. A Stubby Punch has it’s tip (diameter or width) first ground to a size of .187 then, OR a tip is ground to requested size for a length of .225 thickness to be punched. (If fitted strippers are used, .187DIA. Dia. WIDTH .156 or Width .125 to tip grind length, and use strippers .187 or in diameter or width.) STANDARD KEYING 10 Standard Shapes plus Rounds. (RT Rectangles SQ Square OB Obround SD Single-D DD Double-D LD Long-D EQ Equilateral OC Octagon HX Hexagon QD-Quad-D Add 10 per set to standard price for LD & EQ LOOKING AT FACE OF LOOKING AT TOP OF PUNCH DIE Shapes on Angles or Extra Key Locations. Die View Angle 120 90 Ex. AT Sta. Keyed 20 All 20 Machines ½ 5/8 180 0 1.03” 1¼” Ex. 28XX/36t Ex.114/112/C Keyed 20 Keyed 20 270 Thick Turret Visualize location key positioned as tool would load into turret. Start with 2” length of shape horizontal.(Length points to 0º) Next Rotate shape, not location key. Sta. C A sketch accompanying your order ensures keying as required! Note: Other Manufactures ordering diagrams may differ from C.E.’s! LOOKING AT TOP OF DIE HOLDERS ARE KEYED TWO PLACES TO ALLOW 0 & -90 DEGREE INDEXING 10 9 8 11 Chassis Maker A ,B & 1,2,3 7 12 6 5 13 4 14 3 15 All Tools have one (1) location key. Through the machines turret, and die shoes, All Tools can be used 0 & -90 position. 16 2 1
Table Of Contents Ver. Jan-09 C.E. Tooling, started out in 1966 in Chicago as a tool & die shop. In the late 70's we directed our energies exclusively to the manufacturing of tooling for turret, and duplicator presses. Presently, C.E. is the third largest independent turret press tooling supplier in the U.S., and has factories in Las Vegas, Nevada, and Tulsa, Oklahoma. Through our use of the highest steel grades, combined with manufacturing processes and procedures developed from over 30 years of producing punches and dies, our Quality and Value is unbeatable! We will continue to strive for excellence to earn the business of our current and future customers. TOOL DESCRIPTION Optional Punch Shears Tonnage Requirement Chart PAGE DELIVERY Work Days 4 - 5 Nibbling: Techniques and Tool Options to Extend Greater Tool Life 6&7 1-4 Standard Punch & Die Pricing Original Chassis Maker 1& 2 style tools 9 1-4 Urethane Strippers for CM-II style punches Mach II & III machines 10 1-2 Tool Maintenance Lubrication Turret/Punch Greases 11 Tooling Packages Suggested Listing of Commonly Used Sizes 12 4-10 Special Shapes Diagram 12 3-8 Standard Punch & Die Pricing THICK TURRET Style Assist in ordering common special shapes. 13-19 Special Application Forming Tools FORMING: Half Shear Center Point Thread Form Emboss BridgeTools 14 5-12 FORMING: Extrusions Pierce & Coin Tools 15 4-10 FORMING: Louvers Card Guide Lances Stiffening Rib 16 8-14 TOOL SHARPENING SERVICE Pricing for returning tools for maintenance 19 1-4 19 1-3 CORNER RADIUS KIT 8 different Radius Sizes of fractional inch or metric. Punch Sharpening Fixtures Grind any type of shear safely, easily, and most importantly with out damaging punch. Ask for brochure for your tooling style. 3-1/ 4-1/ SPECIAL SHAPES SHIP IN 3-8 days 10 STANDARD SHAPES RECTANGLE SQUARE OBROUND SINGLE-D DOUBLE-D QUAD-D HEXAGON OCTAGON ADD 10 Per Set For: LONG-D & EQUILATERAL EXPEDITING SERVICES Guaranteed Delivery(Expediting) 3FDS “FIRM DELIVERY SERVICE” Order By 3pm, to ship in 3 workdays 5FDS “FIRM DELIVERY SERVICE” Order by 3pm, to ship in 5 workdays 1FDS ORDER BY 3pm, Order Ships The Next or Possibly The Same Work Day. 25% 2FDS ORDER BY 3pm, Order Ships In 1-2 Work Days 10%
OPTIONAL PUNCH SHEARS Reduce Tonnage Requirements on Machine, Reduce Noise, Reduce Slug Pulling. ROOF TOP INVERTED Spherical *ARTS *AIS *ASPS A shear prevents the slug from suctioning on the face of a punch and reduces tonnage require to punch the hole. This is a result created when a flat faced punch presses tightly against the sheet, squeezing all the air out between itself, and the pending slug. Further, the slug is kinked from the shear, making its shape difficult to pull up out of die. The only down fall to a punch shear, is it reduces the available sharpening grind life by 1/32” Grind life on CM-1 3/32 (.09”/2,5mm), 1/16 .06”/1,5mm) CM-2 FINDING TONNAGE REQUIRED Does your press have the tonnage to pierce thick or tough material? Use this formula, and below Shear Tonnage Reduction chart to find out. Now, by using the below chart, find the Tons per square inch for the material you will be punching. Shapes Add distance of all sides Rectangle .5” .5” 2” 2” Rounds 3.14 x Circle Dia. Perimeter Type of Material Tons per Sq. inch“ Shear Strength per sq. in. Aluminum ( 1/2 hard sheet) 9.5 19,000 PSI Brass (1/2 hard sheet) 17.5 35,000 PSI Copper (rolled) 14.0 20,000 PSI Steel, mild 25.0 50,000 PSI Steel, ASTM-A#6 30.0 60,000 PSI Steel, 50 carbon 35.0 70,000 PSI Steel, cold drawn 30.0 60,000 PSI Steel, stainless (18-8) 35.0 70,000 PSI Multiply Perimeter x Tons x Material Thickness The answer to this formula is the required Tonnage needed. Tonnage Reduction Chart When Shear is Used. Use the Formula above to find the tonnage required with no shear. Next, multiply that by the value found in this chart. Shear Depth 16 Gage .060” 1,5mm 14 Gage .075” 1,9mm 12 Gage .105” 2,7mm 10 Gage .135” 3,4mm 8 Gage .165” 4,2mm 3/16 Gage .187” 4,8mm 1/4 Gage .250” 6,4mm 5/16 Gage .312” 7,9mm 3/8 Gage .375” 9,5mm 1/32 .60 .67 .78 .83 .86 1/16 .50 .56 .67 .78 .83 .86 .90 3/32 .50 .56 .67 .73 .78 .83 .87 .90 1/8 .46 .51 .56 .62 .63 .74 .85 .95 1/4 .40 .46 .49 .54 .62 .70 7/16 .25 .28 .31 .36 .41 .48
NIBBLING: Techniques and Tool Options To Nibble means to take repeated bites (to not punch with all edges of a punch). on tools used for nibbling will wear more quickly than tools used for piercing. This due to the tendency of a punch used for nibbling to side load which can cause the punch to shear against the die’s cutting edge. When you pierce a hole, the punch tip follows into the center of the mating die as it takes the easiest path to pierce through the sheet. When you nibble, the punch can float side ways to an extent allowed by play inherent of all turret punch presses. Explanation :The 1st 25% of penetration of punch tip into a sheet merely stretches the material (no cutting). This is the section of the stroke where much of the side pressure onto the punch tip comes from as the path of Roll least resistance is sought. (Ex. a .200X1” punch taking a bite (suggest 75% of punch surface) which Shear cuts on only 3 sides will be pushed sideways towards the edge of punch which is not cutting.) The next roughly 35% penetration does in fact cut (shear) but if side pressure has started, the side of punch not cutting may continue it’s side pressure causing the punch to shear on the cutting edge of the die. The remaining 40% penetration through the sheet actually tears. (These percentages are Tear rough estimates as material type and clearance plays an important factor.) Edge life Standard punches and dies (ref. page 4 for clearances) can be used for nibbling and extend good edge life. Depending on your companies specific requirements and fabrication goals, there are techniques and tool options to extend greater tool life when nibbling. Read through the below and keep in mind there will often be a pro and a con to each option or technique. 1st and most important, carefully program hits to prevent tools from side loading! Program bridge hits or take nibble bites of no less than 75% of punch area. Not following these rules even for 1 or 2 hits can cause side load pressure to the punch in which the cutting edge may make contact with die causing instant edge break down! Example of Bridge Hits Hit 1 Hit 2 Hit 1 Hit 3 Hit 2 Example of 75% Nibble Hits Hit 1 Hit 1 Hit 2 Hit 3 Example of Incorrect Nibble Hit Hit 2 Hit 3 Hit 3 is not a 75% Bite Hit 3 2nd Punches can be ordered with Inverted Shears (1/32 deep). A shear on a punch does a few things. We initially .035 suggest inverted shears for nibbling as the heel on the punch centers the tool when performing a Bridge hit and when taking a nibble bite with only a portion of the punch face, the rectangle pad on the side of the punch shear imbeds itself into the material helping to prevent the punch from side loading and shearing on the die. Another feature Inverted of the shear is to reduce the tonnage required (reference page 5). Lastly, the shear on the punch helps Shear prevent slug pulling. A shear prevents the slug from suctioning to the face of a punch. This is a result created when a flat faced punch presses tightly against the sheet, squeezing all the air out between itself and the pending slug. Further, the slug is kinked from the punch shear making the slugs shape hug *AIS tightly to the sides of the die land. The only down fall to a punch shear is it reduces the available sharpening grind life by 1/32” Suggested Grind life on CM-1 3/32 (.09”/2,5mm), CM-2 1/16 (.06”/1,5mm) 3rd For nibbling, extend die clearance by up to 50%. Example, if our chart on Page 4 calls out .008, move up to .012 clearance. This extra clearance allows more room for the punch to flex side ways before it can shear on the side of the die. The negative to increasing the die clearance is it opens up more possibilities to slug pulling. Tighter clearances extends reduced slug pulling and higher hole quality. Opening up clearances greatly extend tool edge life but can cause slug pulling problems and larger hole burr. 4th Punches can be ordered with heels. A heel on a punch will extend past the standard length of the punch by approximately 3/16”. The heel enters into the die prior to punching which prevents punch tip, extending ridged support and alignment. (Prevents punch from shearing on to die edge.) HEEL PUNCH DIAGRAM FACING MACHINE LOOKING DOWN AT DIE, CHOOSE HEEL POSITION ADD FOR UP TO 3/16” HEEL B H A T W C D
Original Metric Amada Style ½m Sta. A Although C.E.Tooling manufactures tools to be fully interchangeable with Amada tools, there is no affiliation between our companies AMADA COMPATIBLE DESCRIPTION PUNCH ASSEMBLY D2 PUNCH ADJUSTABLE HEAD Self PUNCHlocking HEAD 2 piece design has no screws to come loose Note: At times punch stoke is set to penitrate die .4” Punches should be ordered .2 on G dimension . recieve Sta.B dies only. For this reason, either order all dies as Sta.B (below), or purchase Die Adapter (See page 12) Add “CM” infront of each catalog code. Call or Fax for pricing. These machies have lower turret set up to CM2000 setup with extra long Stroke for Forming. Standard Pricing is for Punch Tip Sizes .093 (2,3mm) and Above SIZE RANGE .093-.500” / 2,3-12,7mm SPRING SPRING SPRING SPRING RETAINER RETAINER OEM style Hardened Guides! GUIDE GROUND LOCATION LOCATION KEY KEY Amada Amada Code No. Code No. ATA-PAm-* 11103K 12102K 21102K 22102K 31103K 32102K 41103K 42102K 41 42 PUNCH ASSEMBLY M2 ATA-PAm-hs-* DIE AT-A-D-* DIE w/SLUG TRAP ref. P1.12 AT-A-Dst-* ATA-PADm-* SET Punch Ass’y D2& Die SET Punch Ass’y HS & Die ATAPADm-hs-* SET P.Ass’y M2 & Die SlugTrap ATAPADm-hst-* PUNCH D2 Steel AT-A-Pm-* PUNCH M2 High Speed Steel ATA-Pm-hs-* PUNCH HEAD AT-A-Hm COIL SPRING AT-A-Sm SPRING RETAINER AT-A-SRm PUNCH PUNCH 1/8º Back taper to assist stripping, and reduce gauling 90140K 90130K 90120K Spring Retainer with Extended B Dimension to Give More Punch Life For Punches After .08”/2,mm Grind (Red) ATASR2 For Punches After .16”/4,mm Grind(Green) ATASR4 B O-RING GUIDE OEM Style Strip Guard Adhesive Disc DIE C.E. Tool Code No. * R-round S-shape w/Fitted Stripper. Deduct 10.00 for Closed Round Stripper on shapes Maximum material 9gage 3,8mm Mild Steel ATAG-Oring-m AT-A-G-m* *A06082 90090 51102K 52102 pack of 10 pc Original Metric Amada Style 1¼m Sta. B Maximum material 1/4” 6,mm Mild Steel Although C.E.Tooling manufactures tools to be fully interchangeable with Amada tools, there is no affiliation between our companies Note: At times punch stoke is set to penitrate die .4” Punches should be ordered .2 on G dimension key slot, plus no grove rings). Add “CM” infront of each catalog code. Call or Fax for pricing. Machies require special Guides (Extended external CM2000 setup with extra long Stroke for Forming. Standard Pricing is for Punch Tip Sizes .093 (2,3mm) and Above SIZE RANGE .501-1.250”/12,7-31,7mm Side Lock Punch Head PUNCH HEAD AMADA COMPATIBLE DESCRIPTION PUNCH ASSEMBLY D2 w/Fitted Stripper. Deduct 15.00 for Closed Round Stripper on shapes SPRING SPRING SPRING RETAINER Spring OEM GUIDE style PUNCH ASSEMBLY M2 DIE DIE w/SLUG TRAP ref. P1.12 SET Punch Ass’y D2& Die SET Punch Ass’y M2 & Die SETP. Ass’y M2 & Die Slug Trap PUNCH D2 Steel PUNCH M2 High Speed Steel PUNCH HEAD SPRING (COIL) GROUND Location Key LOCATION KEY SPRING RETAINER Solid Amada Code No. Amada Code No. 11104K 12104K 21101K 22104K 31104K 32104K 41104K 42104K 41 42 * R-round S-shape AT-B-PA-m-* AT-B-PAmhs* AT-B-D-* AT-B-Dst-* ATB-PADm-* 12104K ATBPADm-hs-* ATBPADm-hst-* AT-B-Pm-* ATB-Pm-hs-* AT-B-H-m AT-B-S-m AT-B-SR-m 90143K 90131K 90121K SPRING RETAINER Extended B Dimension to Give More Punch Life for Punches After .08”/,2,0mm Grind (Red) ATASR2 for Punches After .16”/4,0mm Grind(Green) ATASR4 PUNCH PUNCH STRIPPER 1/8º Back taper to PLATE (RSP) assist stripping, C.E. Tool Code No. GUIDE Solid OEM Style Stripper Plate ATB-Gm-* For old style RSP guide with removeableStripper AT-B-S-* Strip Guard Adhesive Disc *A06084 Shaped Guides Keyed 0 & 90º Squares 0 & 45º Additional Keys 45º increments. Extra Pins in Dies 45º increments. Shapes On Angles Sta.A , Sta.B . to Punch, Die & Guide Sta. B Punches Rounds .5”/12,7m 5 to punch, Shapes .5” Spanner Wrench *A-SPWR 51104K 52104K pack of 10 pc COATINGS: TiN Titanium Nitride or TiCN Titanium Carbo-Nitride Add 5 Days to Delivery
Original Full Body Amada Style 2” Sta. C Although C.E.Tooling manufactures tools to be fully interchangeable with Amada tools, there is no affiliation between our companies 1/8” 3mm Maximum Recommended Punch Grind Life List Pricing is for Punch Tip Sizes .093 (2,3mm) and Above SIZE RANGE 1.251-2.000”/31,85-50,8mm Components compatible for use in C.E., Amada, Strippit ,Wilson(old style & Concept-II), m Metric M12 threads or i Inch ½” threads Punches Equiped with Puller M8 threads AMADA COMPATIBLE DESCRIPTION SET Punch, Die & Stripper m or i threads am or wt stripper Amada PRICE Amada PRICE Code No. ROUND Code No. SHAPE ATC-PDSm-am* ATC-PDSi-am* 31106K ATC-PDSi-wt-* Wt AM Style Stripper Use with CE-Quick-Set or Wt Mfg. Guides for use in Wilson Mfg. Guide 32106K Wt ATC-Pm-* ATC-Pi-* 41106K ATC-Pm-hs* 41 42 ATC-S-am-* ATC-Swt-* 51106K 52106K Wt Wt PUNCH HS high speed for use in C.E., Amada, & Strippit mfg. Guides WT Style Stripper Mfg. Holders C.E. Code No. PUNCH D2 tool steel STRIPPER am or wt * R-round S-shape m metric or i inch threads Strippers recessed 2mm for greater punch grind life and Mate Strip Guard Adhesive Discs *A06085 DIE only ATC-D-* DIE w/SLUG TRAP Wt 42106K Wt pack of 10 21106K 22106K ATC-D-st-* LS Self Lubrication System Take advantage of machine features that allow lubrication through striker (ABS or ALS), with out having to buy expensive holder stystems, often requiring expensive specialty tools such as Vortec or Ultra . You can also manualy fill reservoir with 80-90-weight oil for built in Self Oiling System. Provides lubrication between the punch, guide & turret. PUNCH HEAD Guide Keyed 0,90 & 45 DISC SPRING (18) AMADA COMPATIBLE DESCRIPTION C.E. Tool Code No. Amada PRICE Code No. SHAPE *A ATC-GA 90012K ATC-PH 90102 ATCDE-8X20 99975 SPRING DISC (18) ATC-SD 90132 LS PUNCH DRIVER ATC-PD 90112 Draw Bolt i 1/2”or m M12 X50 ATC-DB X50 99944 *A ATC-G 90072 AT-C-K 90142 ATCDE-SC 90136 m-Metric, i-Inch LS Guide Assembly PUNCH HEAD S.H.C.S. (M8X20) PUNCH DRIVER STRIPPER CLIPS (4) LS Guide Keyed 0,90 & 45º KEY (W/M5X8 FH) STRIPPER CLIPS W/SCREWS Maximum material 1/4” Mild Steel Rounds 1.25”/31,7mm 7.00 to punch, Shapes 1.25”diagonal Shaped Dies Keyed 0 & 90º Squares 0 & 45º Additional Die Keys Shaped Punches Keyed 0 for location at 0 & 90º Additional 45º Key add Shapes on angles 2 to Punch & to Die TiN TITANIUM NITRIDE COATING Add 5 Days to Delivery Plus to Cost TiCN TITANIUM CARBO-NITRIDE COATING Add 5 Days to Delivery Plus to Cost
Original METRIC Amada Style Packages Prices are not valid with any other discount program Distributors: Limited Commission/Discounts available Package 21 ROUNDS Package 7 SQUARES 2pc ½m Punch Assembly & Die 5 1¼m Punch Assemblies & Dies *AATTP3D .25sq .313sq .375sq .438sq .500sq .750sq .875sq PUNCH H ADJUSTABLE PUNCH HEAD SPRING A P ½m Punch Assemblies & Dies *AATTP3A SPR SP RET GU GRO LOC PU .093 .098 .125 .128 .141 .156 .172 187 .194 .203 .219 .250 .266 .281 .312 .344 .375 .406 .437 .469 .500 SPRING SPRING RETAINER SPRING RETAINER GUIDE GUIDE GROUND LOCATION KEY GROUND Package 9 OBROUNDS 4 ½m Punch Assemblies & Dies 5 1¼m Punch Assemblies & Dies *AATTP3H PUNCH HE ADJUSTABLE PUNCH HEAD SPRING LOCATION K SPRING PUNC PUNCH SPRING RETAINER STRIPPE PLATE (R GUIDE GUIDE GROUND LOCATION KEY Extra Dies*AA1TTP3Dd Extra Dies *AATTP3Ad SPRING RETAINER GROUND LOCATION KE PUNCH .125X.375 .187X.375 .219X.5 .25X.5” .25X1” .312X1” .375X1” .437X.875 .5X1” PUNC STRIPPE PLATE (RS Extra Dies *AATTP3Hd PUNCH SPRIN SPRIN RETAINE GUIDE GROUN LOCATION PUN STRIPP PLATE ( Package SQUARE 2pc Punches & 2 Dies, 1pc Stripper *AATTP3 1”square Sta.C Package 19 ROUNDS 1¼m Punch Assemblies & Dies *AATTP3B .515 .531 .562 .594 .625 .656 .687 .719 .750 .781 .812 .844 .875 .937 1.000 1.062 1.125 1.187 1.250 Extra Dies *AATTP3Bd PUNCH HE SPRING SPRING RETAINER GUIDE GROUND LOCATION KEY PUNC STRIPPER PLATE (RSP Package Package TP3F 6 Rectangles 6 Punch Assemblies & Dies *AATTP3F .125X.500 .125X1.0 .187X.500 .250X.500 .250X1.0 .375X1.0” Extra Dies *AATTP3Ed 12 ROUNDS Sta. C:12,Punches & Dies, 6 Strippers 5 Strippers *AATTP3C , .00 1.312 1.375 1.437 1.5 1.562 1.625 1.687 1.75 1.812 1.875 1.937, 2” Extra Dies *AATTP3 d Package 2 RECTANGLES 2 Punches, 2 Stripper, 2 Dies. Sta.C *AATTP3 .200X2”& .250X2” Extra Set of 2 Dies *AATTP Package 6 OBROUNDS 6 ½m Punch Assemblies & Dies *AATTP3I 858.60 “.01 wider & 2X dia. of screw size” .122X.224 .148X.276 .174X.328 .200X.380 .226X.437 .26X.5” Package Sp-44 4-Way Radius 4way .2web Radius Tools Ref. diagram P3-21 Quantity 5: Punch Ass’y&Dies *AATTP3J .063, .125, .188, .25, .312 Extra Set of Dies *AATTP3Jd Package 4-82º Countersink 1 Holder 4 Inserts 4 Dies *AATTP3K;#4, #6, #8, #10 Screws Ref. P7-9 ADAPTER for Thick Turret ALIGNMENT TOOLS Also Reference P3-11: Use of ½” Sta. A punches in ¼ Sta. B Turret Locations Sta. A to B 1/2” to 1¼ Shown KEYED 0,90,180,270 ½” Sta. A ATA-ALIGN-PD 1-¼ Sta. B ATB-ALIGN-PD 2-½ Sta. C ATC-ALIGN-PD 3-½” Sta. D ATD-ALIGN-PD 4- ½” Sta. E ATE-ALIGN-PD To Use Sta. Description Cat. Code A in B Punch cmATBP-adapter A in B Die ATB-D-adapter B in C Punch ATC-BPA B in C Die ATC-BDA B in D Punch ATD-BPA B in D Die ATD-BDA Thin Turret Configuration 12- 1.250 Tool Stations Thick Turret Configuration Six- .500" Station A Four- 1.250" Station B Two- 2.0" Station C
Original Chassis Maker Tooling (CM) Manufactured Under Exclusive License for Functional Robotics, Anaheim CA New Punch Style for Sta. 1, sizes .5 Excepts Tube style Stripper B 1 2 3 Max. Diagonal .750 or Range 1.0” .750 1.0” 1.5” Punch Shank .500 .750 .750 .750 .750 ROUND .501-.75” ROUND 2 *3 .093 -.750” .751-1” Size 1 Punch Blank used for Diagonal 1.0 .750”0 1.001 -1.5” ] ] ] CMA1Ds 5 CMA2-Dr CMA2-Ps CMA2-Ds CMB-Pr 1.562 CMB-Dr SHAPE CMB-Ps .605 Thick CMBDs ROUND CM1-Pr 1.250 CM1-Dr ROUND CM2-Pr 5 .750Thick 1.562 1.562 CM2-Ps .750 Thick CM2-Ds ROUND CM3-Pr 2.125 CM3-Dr SHAPE CM3-Ps SHAPE CM1-Ps 3/4" 3.250" Tool Style 2 Model 2&3 1 .093 -1.0” CMA2-Pr CMA1Dr .625 Thick SHAPE B 1.25 1.250 CMA1-Ps 1/2" Standard Pricing for Punch Tip Sizes .093/2,3mm and larger DIE S7 Tool Steel CMA1-Pr SHAPE A ] PUNCH S7/A2 Tool Steel 2.484" Tool Style 1 Model I&II .093 - .500” SHAPE ] ] ] Range ] ] Extra 180ºKey on Punches (0 & 180º only) Sta. ] ] diagram for tools on Angles Extra Die Pin 0, 180, 45 & 135º Sta. B, 2 & 3 only . ] Shape punch & die are keyed @0º for 0&90º use. other angles available. Go To Page 2 for ordering ] .750 ] .750 ] .610 ] .625 ] Die Height 1.25 1.562 1.250 1.562 2.125 ] Die O.D. .500 10 Standard Shapes 2-4 day deliveries ] O.D A ] Station Æ ROUND SHAPE .750 Thick CM1-Ds CM2-Dr CM3-Ds * Length 3.219, Molded press on Strippers are not available Sta. 3, Urethane can be Molded to punch. Ideal for Nibbling & punching of Stainless Steels PUNCH Semi- SHAPE High Speed Steel Station And Range Chassis Maker II or III ROUND DIES .093-1” CM2-Phs-r 0" 25 3. 4" Sta. 2 PUNCH: Diagonal .751-1” Size 1 Blank used for Diagonal .750” CM1-Phs-r CM1-Phs-s 3/ Sta. 1.093 TO .750” ROUND SHAPE Chassis Maker II or III SHAPE CM2-Phs-s 1/ 4 48 2. 2" Chassis Maker II or III Sta. 3 1.001-1.5” ROUND SHAPE CM3-Phs-r CM3-Phs-s HSS Best Tool Edge Life, Reduced Gauling, and Greater Strength. Near double edge life, especially during nibbling operations. Superior strength prevent head shearing from side load pressure sometimes caused from nibbling operations.
URETHANE STRIPPERS Chassis Maker Mach II & III The Chassis Maker is designed to extend positive stripping through the punch retraction into the turret. If Strippers aren’t used, the upper turret is, in essence; a metal open ended stripper. Urethane Strippers serve the need for fitted stripping, possibly needed when punching material .024”. The next major reason for the use of Strippers is to greatly reduce noise as they prevent the sheet from lifting up, slapping onto the upper turret, then falling back down on the table. Selecting a Stripper: You will need a stripper that has an I.D.(inside diameter) to the O.D.(outside diameter) of the punches stripper retention area. This will be 1/4, 1/2, 3/4, or 1”. The next consideration is to choose a stripper that has an O.D. only about a 1/16” smaller in diameter than the cavity of the turret station, for which tool will be used in. The reason for this is to prevent stripper from being able to pop over the flange on the punch. Note: Disregard stripper O.D. if using tube strippers having a 1/2” or less I.D. These small punches can’t pop over punch flange. Tip Punch Turret Max. Station C.Bore Size I.D. O.D. Height /-.02 CAT.CODE .83 .83” .83” .83” .83” *ACMUtub.25 †Sta.2 1 9/16 1.0” Cup Style Heavy Duty Stripper for .751-1” 1.0” 1.53 .80” *ACMUS2hd †Sta.2 1 9/16 1.0” 1.0” 1.5” .83 *ACMUtube1 Sta.1 Any Sta.1 Any Sta.1 1 5/16 †Sta.1 1 5/16 *Sta.2 1 5/16 Sta.3 .25” DESCRIPTION OF URETHANE & PUNCH TIP RANGE Tube Style: Tip Sizes fitting within .250 .50” Tube Style: Tip Sizes fitting within .251 -.5” .75” Cup Style: Fitted Stripping within .5-.75” .75” Tube Style: Tip Sizes fitting within .5-.75” 1.0” *Cup Style for Fitted Stripping within .751-1” Tube Style: Tip Sizes fitting with in .751-1” .25” .75 .5” 1.” .75” 1.25 .75” 1.5” 1.0” 1.26 PRICE 1-9 Price 10 Price 30 10% off 20%off *ACMUtub.50 *ACMUS1 *ACMUtub.75 I.D. HI GHeight HT *ACMUS2 No Cup Style available. Sta.3 punch can be special ordered Add to round or shaped punch price. 3to have a Molded Stripper. Note as Urethane is pored onto 1.35” *ACM3Pum Sta.3 5 Work Day Del. punch in liquid state, removing stripper from punch for re- Cup Style Fitted Stripper † Can not be used on turrets having 1 5/16” Counter Bores. Requires 1 9/16”. * Normally for machines prior to 1995 Installing a Stripper: First, remove the die shoe. Load the punch, with no Stripper, into the turret . Next load and bolt down the Die Shoe onto the lower support plate. Check Punch alignment to the die. You’re now ready to install the Stripper onto the punch that is in the turret. Push stripper up onto the lead in flange. If it is a tube stripper, or a cup stripper which already had it’s face punched out, you will be able to push the stripper quite a ways on to the punch, and you are ready to punch material. If it is a new cup stripper you will only be able to push it on to the punch by about 1/8”. Stripper has to be held in place at this stage while turret is cycled, causing the punch to pierce through the Stripper’s face pushing the Stripper fully onto punch. Special care must be made to assure the stripper is held parallel to the turret, before press is cycled. If stripper is loaded crooked, expected life of the stripper can be reduced to a fraction, plus stripper can jam in turret, causing difficulty in removal. Removal of Stripper: First, remove the die shoe. Then, release punch from upper turret and guide it out through bottom support plate. If Stripper won’t fit through support plate, leave the punch attached to upper turret. Use a regular screw driver(with a sharp edge) to pry the Urethane a little on the farthest left side that can be reached, then pry the right side. Repeat until stripper is removed. Maintenance: Galling is the enemy of strippers. As galling builds on side of the punch, the tonnage required to strip is increased, thus causing Stripper to work harder. Schedule regular inspection intervals. To remove gauling rub a fine stone in the direction of the punch stroke Strippers must be parallel to turret when installed. A Stripper installed crooked, will result in rapid fatigue and cracking of Stripper. Use a quality Sheet Lubrication tested for Punching. (Although commonly used, WD40 isn’t a good sheet spray, along with not reducing galling, it has corrosive additives which harden the surface of urethane reducing a strippers retention grip to punch, and reduces the life of Urethane Strippers) We. suggest a Sheet Lubricant like CLM50(12oz. *ACLM50-12 reference page 6). CLM50 has proven to reduce the rate of galling build up, extend edge life of tools, and in its pure form, will not harm urethane strippers. Estimated life of Strippers. Punching .06(1,5mm) mild steel, a stripper should exceed 10,000 hits. Feed back from customer ranges from 5,000 - 15,000 hits.
TOOL MAINTENANCE Tool Edge Life: There are many factors which determine the actual useable life of a punch & die between sharpening. Such factors are: Rigidity of press, condition of turret, wear tolerances of holders, and variations of material thickness and type (stainless, aluminum, mild steel, etc ) Punching 16 gage(.06”/1,5mm) mild steel (CRS), tools used in the Chassis Maker will extend (conservatively) 10-15,000 hits before sharpening. Limit Turret Wear: Apply a quality extreme pressure bearing grease to turret CLM L2-71 Extreme Pressure Grease Catalog No. Description bore, and punch shank. *A-CLM-4 One (4%) Jar The actual physical process of grinding(sharpening) can greatly effect the tools continued performance! Improper tool sharpening can cause premature *A-CLMG-16 One (16%) Tube tool edge failure. If you heat up the tool, you may be annealing the steel, *A-CLMG-64 One (64%) Tub bringing down its hardness, thus causing lower wear resistance. If you burn the steel (discolor surface brown or purple), even if on the final few finish passes, the burn marks are aliminated, the steel may still be damaged. A result of burning the steel can be Surface Cracks (buckling of the outermost surface of the steel), which may appear immediately, or up to 24 hours after sharpening. If facilities aren’t available to properly care for your tooling, CE offers a tool sharpening service. Tool Sharpening: Sharpen tools when edge shows .01-.015 of break down. Punches often require sharpening 2-3 times more often than dies. If the tools are not sharpened at proper intervals, edge breakdown becomes more rapid, hole quality deteriates, and as tool will require much more metal removal to achieve a sharp edge, the result is reduced tool life. Grinding Wheel Selection: Use a grade close to a 60 grit, J hardness. Dressing of Grinding Wheel: Move diamond across wheel at a fast steady pass of (4 IPM). Take multible passes at depths of .001-.002”. A good way to think of dressing is that your using the diamond to rip out the dull stone particles to expose fresh jagged edged stones. Grinding Tool: Each grind pass should be from .001-.002”. Keep Constant Flood Coolant on tool to prevent steel from heating up. Continue to make passes until tools edge is sharp. Suggested Grind Life: Stat o Sta. , &3 1.25,1.562,2.125 Sta.A Sta.B .56" Min. 605 Die .54" Min. 3.17” 1.562 3.240 1.250 2.39" Min. sharpen Suggested MIn .625 New Die Style-II Tools Sta. 1,2,& 3 Punch 5/64 , ,&3 Punch 3/32(.09”/2,5mm) 3.250” NewNew Punch Punch 2.39” 2.39" Min. sharpen Suggested Mi
damaging punch. Ask for brochure for your tooling style. C.E. Tooling, started out in 1966 in Chicago as a tool & die shop. In the late 70's we directed our energies exclusively to the manufacturing of tooling for turret, and duplicator presses. Presently, C.E. is the third largest independent turret press tooling supplier in the U.S., and has
CATALOG TOOLING SPC Tooling Sàrl Route de Boudry 22A Box 68 CH-2016 Cortaillod Tel. 41 32 841 44 00 www.spc-tooling.ch info@spc-tooling.ch . In case of order, and to avoid any manufacturing errors, please specify: Article number Feed rollers: In bronze (threaded)
C.E. Tooling, started out in 1966 in Chicago as a tool & die shop. In the late 70's we directed our energies exclusively to the manufacturing of tooling for turret and duplicator presses. In 2004, C.E. Tooling moved into a brand new 22,000 sq. foot facility, designed specifically for the manufacturing and servicing of fabricator tooling and .
tooling for your applications. LVD offers a range of tooling options using standard or taller punches with various radii and different V-dies with open widths from 0.23" (6 mm) to 1.96" (50 mm). Tooling rotation LVD helps protect your tooling investment by continually rotating tooling to allow for even wear. After use, the tool changer
Navistar tooling items, including all tool design documentation and data, are 100% owned by Navistar; tool disposal must be carried out in accordance with the Navistar procedures. 1.8 Tooling Audit Navistar reserves the right to audit cost of Supplier Based Tooling items at all levels of Suppliers for up to 2 years after purchase order date.
For example, automotive suppliers often incur costs related to tooling prior to production of automotive parts. In some cases, the tooling is built by the supplier for sale to the OEM (that is, the tooling is or will be owned by the OEM). In others, the tooling will belong to the
accurate consistency in respect to the tooling classification. In order to retain assembly accuracy, our quality assurance has a critical tolerances range of " 0.01mm". Flexible Standardization of tooling is compatible to international machine brands such as Amada, Trumpf, LVD and many other interchangeable systems.
American Punch Company offers an extensive line of ironworker tooling for metalworking and structural steel fabrication, as well as a complete line of precision tooling for stamping, roll forming and metalforming. High quality tooling and the best customer service in the business.
The examinations in the Russian Language and Mathematics are compulsory, and the rest are optional. A individual’s choice of examinations to take is usually determined by his/her desire to enter to a particular university program. The current situation is presented in Figure 1.
