5-Axis Horizontal Machining Center - Arnd Sauter

5-Axis Horizontal Machining Center

Introducing the MAM72-100H Our Largest Capacity 5 Axis Machine Ever M Th an hi Torque (Nm 500 100 10 1 10 H Th of m til ax pr Y-Axis X-Axis A-Axis B-Axis D Robust, Stable & Highly Rigid Design Z-Axis Utilizing FEM Analysis and Matsuura s prestigious engineering experience, the MAM72-100H is a highly rigid and stable machining platform – for any application cutting any material. Movement and Ranges Max. Work Size φ1,000mm 920(36.22) Z-Axis Travel mm (in.) 960(37.79) A-Axis Travel deg -120〜 30 B-Axis Travel deg 360 Max. Work Size Loading Capacity kg (lb.) 780 (1,719) (φ39.37 in.) (with restrictions) H770mm Y-Axis Travel mm (in.) Ø1,000 H770 mm (in.) (Ø39.37 H30.31) (H30.31 in.) X-Axis Travel mm (in.) 1050(41.33) 780kg (1,719 lb.) ※with restrictions Th is de typ a ind low D 6 a M Es en pr zin fro am od pr AT 12

Matsuura High-tech Spindle The Matsuura Hi-Tech Spindle delivers effortless power & unerring accuracy with any application and any material. Matsuura s pioneering heritage with high speed & high torque spindles guarantees reliability & longevity of service. BT50 12,000min-1 Torque (N m) 500 Spindle motor power & torque diagram Power (kW) 26kW 1.2kW 10 45 550 1000 20.5kW 2000 10 99.3N m 3.3kW 10 10000 2500 30kW 26kW 17.8kW 114.3N m 18.5kW 100 30N m 24N m 1.7kW 1.6kW 10 30 min. rating 15% ED rating Continuous rating Power (kW) 80 367N m 304N m 22kW 114N m 99.2N m 2.1kW Spindle motor power & torque diagram 700N m 25.4kW 21.6kW 26kW 100 800 700 30kW 22kW 15kW 10 Torque (N m) 50 451N m 260N m 1 High-torque motor (700N·m) BT50 10,000min-1 Option Standard 1 20.2N m 17.2N m 1 10% ED rating 30 min. rating 120 min. rating Continuous rating 0.1 12000 1 10 45 Spindle speed (min-1) 100 300 480 580 1000 Spindle speed (min-1) 1500 2500 0.1 10000 1710 High speed, high precision A / B Axis – powered by Direct Drives A-axis DD motor The A-/ B-axis table configured with state of the art direct drive motors operate at a maximum feedrate of 50 min-1 (A-axis: tilting axis) or 75 min-1 (B-axis: rotating axis), ensuring high speed and high precision. DD motors ・Faster acceleration ・Faster traverse & cutting speeds ・Zero parts wear ・Sustained long term accuracy H770mm (H30.31 in.) Ø110 (Ø4.33) Max. tool Mass 20kg(22lb.) Drum magazine 60 tools with fixed address system 600(23.62) Drum magazine Standard Matrix Magazine ictions Max. tool size (units: mm (in.)) Ø230(Ø9.05) The automatic tool changer is equipped with a Matsuura designed & proven drumtype tool magazine driven by a servomotor for short tool indexing time, low noise and low vibration. Ø320(Ø12.59) suura s rience, gid and or any A ： 50min-1 B ： 75min-1 B-axis DD motor Drum Magazine gn Effects of Established & proven in all environments on Matsuura products – the Matrix Magazine ATC option can hold from 150 to 360 tools ample storage for long periods of unmanned lights out production. A chain type ATC is also available with 120 tool places. Option Matrix magazine 240-tool base Option 360-tool base 150 tools 270 tools 180 tools 300 tools 210 tools 330 tools 240 tools 360 tools Chain magazine 120 tools Option Matrix magazine, 360-tool base Option

X-Type APC Door W-Type Slide Cover Featured only on Matsuura products, our X-Type APC door design removes all opportunity for swarf to build up & become trapped, eventually causing machine downtime. By integrating steep angled steel Z-Axis covers, swarf is efficiently directed into 2 gutters, where standard spiral chip conveyors rapidly transport waste material out of the enclosure. O W-Type slide cover X-Type APC door Matsuura s own unique Flip Up Arm APC Patented Matsuura's own & patented Flip Up Arm APC configuration shortens the machine length considerably & significantly reduces the overall machine footprint. Spiral Chip Conveyor Standard To accommodate high volumes of metal removal of all types, a wide variety of swarf management system designs are available. Spiral chip conveyor Conceptual figure Lift-up Chip Conveyor Option Scraper Type ・Drum Filter ・Oily Coolant Applicable (less than 10 cSt) Spiral chip conveyor Lift-up chip conveyor

Ultra Safe Collision Protection is 2 ip e- Safe & Secure er ati on su pp or ted Ma nu al / au to ma tic op ch ini ng su pp or ted Si mu lta ne ou s 5-a xis ma Collision Stop * With Intelligent Protection System, interference check is available during cutting simulation. On-Line Link with PC * Intelligent Protection System simulates your programmed component alerting the user to any interference or collision before any actual machining. * Requires end user PC – consult Matsuura for full specifications. External PC Machining center andard metal swarf lable. rs Reliability Meister Operability Meister Machine Down Time Reduction Fuss-Free Simple Operation Preventive maintenance support functions Machine restoration support functions Tool setup support Part setup support Restart after machining stop Secure Simple Meister's knowledge, skills, and ideas combined Accuracy Environment Stable Accuracy Power Saving Spindle thermal displacement compensation Environment Thermal Displacement Compensation Feed Axis Thermal Displacement Compensation Power cut-off function Energy-saving devices installed Thermal Meister Eco Meister Reliability Meister Plus Increased Security Provided Electronic manual Option E-mailing function * Reliability Meister Plus requires a PC. Consult Matsuura for more information.

Standard Machine Specifications Units： mm (in.) Movement and Ranges mm (in.) mm (in.) mm (in.) deg deg Max. Work Size mm (in.) Power Capasity Volume of Compressed Air Tank Capacity Coolant Tank Capacity NC System Control System 1050 (41.33) 920 (36.22) 960 (37.79) 120〜 30 360 mm (in.) 630 630 (24.80 24.80) kg (lb.) 780 (1,719) Ø1000 H770 (Ø39.37 30.31) (with restrictions) min-1 Spindle Drive Motor (Contin. / 30min) kW N·m Max. Spindle Torque Feedrate Rapid Traverse Rate (X/Y/Z) mm/min(ipm) Rapid Traverse Rate (A/B) min-1 mm/min(ipm) Feedrate (X/Y/Z) Feedrate (A/B) min-1 Automatic Tool Changer Type of Tool Shank Type of Retention knob Max. Tool Diameter mm (in.) kVA 122 NL/min 600 L 600 Matsuura G-Tech 30i Standard Accessories 01． Total Splash Guard 02． ATC Auto Door AD-TAP Synchronized Tapping 04． 03． IPC 05． 06． Spindle Oil Cooler Auto Grease Supply Unit 08． Cooler for Direct Drive motor 07． Coolant Unit 10． ChipFlush 09． Spiral Chip Conveyor (right and left) 12． Spindle Overload Protect 11． 13． Work Light Standard Mechanical Tools & Tool box 14． 15． Machine Color Paint 16． Leveling Pads & Bolts ScaleFeedback for the A/B Axis 18．MIMS (without Thermal Meister) 17． Intelligent Protection System 20． 19． Spindle Run Hour Meter 21． Automatic Operation Run Hour Meter 22． Movable Manual Pulse Generator 23． PC tool for memory card program operation and editing 24． Operator Platform Spindle Spindle Speed Range Spin Power Sources X-Axis Travel Y-Axis Travel Z-Axis Travel A-Axis Travel B-Axis Travel Pallet Working Surface Loading Capacity 45〜12,000 15 / 22 / 26 (Low Speed : continuous / 40％ / 15％) 26 / 30 / 30 (High Speed : continuous / 30 min / 60％) 451(550min-1) 60,000/60,000/50,000 (2,362.20 2,362.20 1,968.50) 50 / 75 60,000/60,000/50,000 (2,362.20 2,362.20 1,968.50) 50 / 75 JIS B 6339 tool shank 50T JIS B 6339 pullstud 50P Ø110 (Ø4.33)：Adjacent tool exists Ø230 (Ø9.05) ：No adjacent tool (Store position is limited) Ø320 (Ø12.59)：No adjacent tool (Store position is limited) Tool Changing Time(tool to tool) mm (in.) 600 (23.62) kg (lb.) 20 (44) 2.0 (When tool mass is less than 10kg (22 lb.)) sec. 3.6 (When tool mass is over 10kg (22 lb.)) 10553(415.47) 7213(283.97) 980(38.58) 184(7.24) 882(34.72) 1139(44.84) 882(34.72) 1139(44.84) 524 524 (20.62) (20.62) 524 524 (20.62) (20.62) 1261(49.64) Oil Cooler 141 (5.55) Air Power 161 1114(43.85) 642 (25.27) 4612(181.57) 1275(50.19) 695 (27.36) 647 (25.47) 115 (4.52) 1290 (50.78) 1291(50.82) 476 (18.74) NC BOX (6.33) 2520(99.21) 3821(150.43) 4716(185.66) (23.62) 600 5916(232.91) 895 (35.23) 600 (23.62) Exte 60 Drum Magazine Air Dryer Oil Cooler Hydraulic Unit Leveling Bolts In-Proce Broken T Broken T In-Proce In-Proce 2740(107.87) 6013(236.73) STEP PC2 PC6 (F PC17〜 Coo Coolan Coolan In-P Units: mm (in.) (23.62) APC Coolan Floor Plan 600 12,000 10,000 Spin Max ATC 60 too 120 to 150 / 1 270 / 3 High Scale Coolan Mist Se When Ø320(Ø12.59) tools are set next to each other, there should be 2 empty pots in between. Max. Tool Length Max. Tool Mass Optio

Units： mm (in.) Vacuum Type Coolant Thru A (14MPa) Vacuum Type Coolant Thru B (7MPa) Vacuum Type Coolant Thru B (14MPa) Vacuum Type Coolant Thru C (7MPa) Vacuum Type Coolant Thru C (14MPa) Coolant Flow Checker Mist Separator Unit (without Fire Protect Damper) (with Fire Protect Damper) Coolant Temperature Controller Separate Type, 100L Tank Separate Type, 200L Tank In-Process Measurement Tool Breakage In-Process Measurement/Auto Centering (Optical Touch Probe) Broken Tool Detection/Auto Tool Length Measurement (Touch Sensor) Broken Tool Detection/Auto Tool Length Measurement (Laser Sensor) In-Process Measurement (Optical Touch Probe)＆Broken Tool Detection (Touch Sensor) In-Process Measurement (Optical Touch Probe)＆Broken Tool Detection (Laser Sensor) External View Units: mm (in.) Ø95(Ø3.74) 630(24.80) 250(9.84) 0 Ø50(Ø1.96) 0.025 250(9.84) 30 Total Splash Guard ATC Auto Door Spiral Chip Conveyor Chip Flush System External Nozzle 2 MPa with Spindle Thru 7 MPa with Spindle Thru Lift-Up Chip Conveyor (Scraper, Drum) Chip Bucket Chip removing air blow Workpiece Cleaning Gun (Machine Side) Workpiece Cleaning Gun (APC Side) Operation/Maintenance Support AD-TAP Function IPC Function MIMS Auto Grease Supply Unit for Feed Axes Work Light Movable Manual Pulse Generator Spindle Run Hour Meter Additional Eight M Functions Spindle Load Monitoring Function Weekly Timer Rotary Wiper (air driven) Rotary Wiper (electrically driven) Automatic Operation Run Hour Meter 100 VAC Socket (3A) Optional Block Skip Reliability Meister Plus Safety Regulation Matsuura Safety Specification Auto. Fire Extinguisher Option Package Hi-Speed Hi-Precision Package 5-Axis Package Hi-Speed Hi-Precision / 5-Axis Package Value Package Hi-Speed Hi-Precision / 5-Axis Package (1.18) 125(4.92) 125(4.92) 32 40 Ø26(Ø1.02) 14.5(0.57) (1.57) (1.25) Ø18(Ø0.70) 14.5(0.57) Ø18(Ø0.70) 80 25 (0.98) 156(6.14) 315(12.40) 24-M16 Tapped Hole Edge Locator 80 (3.14) (3.14) (1.18) Ø21.6(Ø0.85) Ø26(Ø1.02) 70 C 30 118 630(24.80) 125(4.92) 125(4.92) 250(9.84) 250(9.84) Center Hole 84(3.30) mm (in.) 18(0.70) er enerator 12,000 min-1 (BT50 Oil Air) 10,000 min-1 (BT50 Oil Air) 26 / 30 kW Spindle Drive Motor 700 (300min-1) Nm Max. Spindle Torque ATC 60 tools (Drum Magazine Fixed Address) 120 tools (Chain Magazine) (Matrix Magazine 240 base) 150 / 180 / 210 / 240 tools (Matrix Magazine 360 base) tools 270 / 300 / 330 / 360 High Accuracy Control Scale Feedback XY-Axis Z-Axis XYZ-Axis APC PC2 PC6 (Floor Pallet System) PC17〜 (Linear Pallet System) Coolant Coolant Unit Vacuum Type Coolant Thru A (7MPa) Coolant Thru Spindle 36 ster) ：Option Swarf Management Spindle (1.41) ect & Tool box ：Standard 3146(123.85) motor Optional Specifications & Equipment 3500(137.79) mm (in.) Edge Locator