5-axis Machining Center GT Series - Wernercnc
Trust & Technology 5-axis Machining Center China Operation Center No.3, Luke 3rd Rd., Luzhu Dist., Kaohsiung City 82151, Taiwan Shuzhou Tong-yu Machine & Tool Co., Ltd. TEL︰886-7-9761588 No.555 Huahong Rd., Economic Development Zone of Wujiang, Suzhou City, Jiangsu Province, China FAX︰886-7-9761589 www.tongtai.com.tw TEL︰86-512-63430168 FAX︰86-512-63431622 Taoyuan Branch TEL︰ 886-3-4551399 FAX︰ 886-3-4559730 Taichung Branch TEL︰ 886-4-23589600 FAX︰ 886-4-23589993 Japan Branch TEL︰ 81-047-712-0835 FAX︰ 81-047-712-0870 Europe Branch TEL︰ 31-161-454639 Malaysia Branch TEL︰ 603-78597113 Vietnam Branch TEL︰ 84-24-62766090 Thailand Branch TEL︰ 66-2-3164708-10 Indonesia Office TEL︰ 62-21-45850875 E-mail︰sales@tong-yu.com.cn www.tongtai.com.tw/cn Wuhan Branch TEL︰ 86-27-84586587 Chongqing Branch TEL︰ 86-23-67865925 FAX︰ 86-23-67867717 Guandong Branch TEL︰ 86-769-81158198 FAX︰ 86-769-81158108 Tianjin Branch TEL︰ 86-22-24417640 FAX︰ 86-22-24416738 FAX︰ 66-2-3164711 Shanghai Office TEL︰ 86-21-24208138 FAX︰ 86-21-34073262 FAX︰ 62-21-45850876 Shenyang Office TEL︰ 86-24-24142968 FAX︰ 86-24-24115782 FAX︰ 603-78597115 Members of TTGroup Honor Seiki Co., Ltd. Asia Pacific Elite Corp. Quick-Tech Machinery Co., Ltd. PCI-SCEMM ANGER Machining GmbH TEL : 886-7-9759888 TEL : 886-4-23589313 TEL : 886-6-3841155 TEL : 33-4-77426161 TEL : 43-7229-71041-0 FAX : 886-7-9759999 FAX : 886-4-23588913 FAX : 886-6-3841177 FAX : 33-4-77426023 FAX : 43-7229-71041-199 www.honorseiki.com www.apeccnc.com www.quicktech.com.tw www.pci.fr www.anger-machining.com GT Series 201 8.09.1 1 Official Website Global Network Headquarters All the spec ifica tion s in the brochure a re su bject to change without p rior not ice. GT Series www.tongtai.com.tw
01 GT Series 5-axis Machining Center GT Series 5-axis Machining Center GT Series Main specification GT-630 GT-500 Spindle GT-800E 15,000 (20,000) (24,000) rpm built-in type spindle Rapid traverse 48 m/min X/Y/Z axis X/Y/Z axis 45 mm high precision ball type linear guideway X/Y/Z axis 45 mm high rigidity roller type linear guideway X axis Ø40, Y/Z axis Ø45 mm high precision ballscrew X/Z axis Ø40 mm, Y axis Ø50 mm high precision ballscrew A axis : DD motor type A/C axis rotary table Table size Max. workpiece dimension C axis : DD motor type Ø500 mm Ø630 mm Ø800 mm Ø600 H400 mm Ø800 H500 mm Ø900 H500 mm GT Series is developed for aerospace, mold, and automotive parts machining. According to the machining requirements, 15,000/ 20,000/24,000 rpm spindle are both available for selection. Gantry type structure, the control of three linear axes, wihch are free from affect of workpiece weight, and the driven centers of three axes are all on these gravity center. It significantly improves dynamic stability. The optimized force route design on spindle saddle, it minimizes spindle overhang and improves the stability and rigidity during machining. 02
03 GT Series 5-axis Machining Center GT Series 5-axis Machining Center Industry applications Main structure Industry applications Driven at the center of gravity The driven centers of three axes are all on these gravity center. It dramatically improves dynamic stability. The shortest force route between Z-axis and X-axis to optimize the weight of structure and increase machining rigidity. Z axis X axis Less overhung Y axis G Energy industry Energy industry Workpiece : Impeller Material : A6061(JIS) Workpiece : Impeller Material : A6061(JIS) Mold industry Aerospace industry Aerospace industry Workpiece : Tire mold Material : A6061(JIS) Workpiece : Blisk Material : SUS 630(JIS) Workpiece : Blade Material : SUS 630(JIS) The gravity center of Y-axis moving is in the center of complete saddle falls within the supporting range of sliding block, it avoids spindle overhang and improves dynamic stability. An enclosed structure design enhances complete structure rigidity. Ｇ 04
GT Series 5-axis Machining Center GT Series 5-axis Machining Center Main structure GT-500 Table GT-500 Rotary axis, tilting axis DD motor driving Features of high speed and high accuracy A/C axis : Direct-direct motor type Z axis Direct-drive type tilting/rotating table Direct-drive motor is used as the driver of A/C-axis tilting and rotating. It’s one of the best solutions for high speed machining. The advantages of DD motor are space saving, less error, higher resolution, higher torque, and higher speed. X axis Y axis A/C axis positioning accuracy 5ʺ A/C axis repeatability accuracy 2.0ʺ Travel A axis torque 1,350/3,300 N m X/Y/Z axis 610/610/510 mm C axis torque 440/1,100 N m A/C axis 30 -120 / 360 mm Rapid traverse C axis X/Y/Z axis 48/48/48 m/min A/C axis 50/100 rpm A axis motor T f(n) 3500 A axis Tp Tc 3000 T [N m] 2500 Table size Ø500 mm Table rotary speed Ø600 0 0 A axis 50 rpm C axis 100 rpm 20 40 60 80 100 120 140 160 180 n [rpm] Ø400 T f(n) C axis motor 1200 Tp Tc 1000 800 T [N m] 400 kg 1500 500 400 Max. table load 2000 1000 Max. workpiece size 300 05 600 400 200 0 0 Unit : mm 50 100 150 n [rpm] 200 250 300 06
GT Series 5-axis Machining Center GT Series 5-axis Machining Center Main structure GT-630 GT-630 Table Rotary axis, tilting axis DD motor driving Features of high speed and high accuracy A/C axis : Direct-direct motor type Z axis Direct-drive type tilting/rotating table Direct-drive motor is used as the driver of A/C-axis tilting and rotating. It’s one of the best solutions for high speed machining. The advantages of DD motor are space saving, less error, higher resolution, higher torque, and higher speed. X axis Y axis A/C axis positioning accuracy 5ʺ A/C axis repeatability accuracy 2.0ʺ Travel A axis torque 2,125/3,920 N m X/Y/Z axis 760/820/560 mm C axis torque 615/1,150 N m A/C axis 30 -120 / 360 mm Rapid traverse X/Y/Z axis 48/48/48 m/min C axis A/C axis 50/100 rpm A axis motor T f(n) 4500 Tp 4000 A axis Tc 3500 T [N m] 3000 2500 2000 1500 Max. workpiece size 1000 500 Table size Ø630 mm Table rotary speed Ø800 0 0 A axis 50 rpm C axis 100 rpm 10 20 30 40 50 60 70 80 90 n [rpm] Ø600 T f(n) C axis motor 1400 Tp Tc 1200 1000 T [N m] 600 kg 500 Max. table load 400 07 800 600 400 200 0 0 Unit : mm 20 40 60 80 n [rpm] 100 120 140 160 08
GT Series 5-axis Machining Center GT Series 5-axis Machining Center Main structure GT-800E GT-800E Table Rotary axis, tilting axis DD motor driving Features of high speed and high accuracy A/C axis : Direct-direct motor type Z axis Direct-drive type tilting/rotating table Direct-drive motor is used as the driver of A/C-axis tilting and rotating. It’s one of the best solutions for high speed machining. The advantages of DD motor are space saving, less error, higher resolution, higher torque, and higher speed. X axis Y axis 5ʺ A/C axis positioning accuracy 2.0ʺ A/C axis repeatability accuracy Travel A axis torque 2,500/4,850 N m X/Y/Z axis 800/820/560 mm C axis torque 980/2,310 N m A/C axis 30 -120 / 360 mm Rapid traverse X/Y/Z axis 48/48/48 m/min C axis A/C axis 50/100 rpm A axis motor T f(n) 6000 Tp Tc 5000 A axis T [N m] 4000 3000 2000 Max. workpiece size Table size Ø800 mm Table rotary speed Ø900 A axis 50 rpm C axis 100 rpm 0 0 20 40 60 80 100 120 n [rpm] Ø600 T f(n) C axis motor 2500 Tp Tc 2000 T [N m] 800 kg 500 Max. table load 1000 400 09 1500 1000 500 0 0 Unit : mm 50 100 150 n [rpm] 200 250 300 10
GT Series 5-axis Machining Center GT Series 5-axis Machining Center Main structure Main structure / Operation Rotating center is higher than table surface ATC (Automatic Tool Changer) Rotating center of A axis is 100 mm higher than table surface, that reduces the distance while tool moving and table rotation simultaneously to save cycle time and gives perfect surface finishing in profle maching. GT-500 d 80 GT-630 d 90 GT-800E d 90 Lo Sho d ng rt θ θ Rotating center Tools Specification GT-500 GT-630 Unit : mm GT-800E 32T Standard Fixed type table design 40 T Optional 64 T 40T 80 T 7 kg Max. tool weight Ø80 Max. tool diameter Ø80 300 mm With adjacent tool C axis A axis C axis Operation / Accessibility A axis Y axis Easily reachable distance to working table and widely door open space is converient for loading/unloading. L L Movable type stable Fixed type table Ø125 Ø125 (w/o adjacent tool) Max. tool length Rotary table is fixed in the double walls for high machining stability 300 X/Y/Z axis moving and table rotation are working individually to make sure machining is free from 3 axis inertia influences. Prefect servo driven design gives excellent machining stability. Comparing with table moving type, A/C axis are equiped in fixed position, A axis positioning accuracy can be free form vibration by feeding axis. 300 11 GT-500 GT-630 GT-800E 630 650 650 Unit : mm Without adjacent tool 12
13 GT Series 5-axis Machining Center GT Series 5-axis Machining Center Operation Accessory specifications Door opening width Open top telescopic cover Wide door opening facilitates the operation and maintenance. Linear scale (Std.) With linear scales in X/Y/Z axis, that is able to compensate positioning errors, repeatability errors, and ballscrew pitch errors caused by temperature. Positioning accureicy cmn be martained in 5 µm. Further option for 3 µm liner scale id also availabile. 2 µm and 5 µm rotary scales is standard equiped in A and C axis to garantee rotary positioning accuracy. Chip disposal (Std.) The automatic open top telescopic cover of Y axis is convenient for lifting works. Swivel-type operation panel Distance of tool changing Easy daily maintenance The swivel panel enables operator to operate and inspect easily during operation. The excellent access for tool changing and checking. Through centralized mangment of air FIRL unit and lubricant pump, daily maintenance is made easily. Comprehensive bed flush make sure all chips flow out. Various type chip conreyors are available for different materials disposal. Chip conveyor (Opt.) 90 Well chip flow Central chip flow design, chips can be carried out immeditely while machining. It prevents casting struccture from being affected by hot chips and maintains machining accureacy. According to different materials and chip size, Tongtai provides various chip conveyors for the best chip disposal. Specification Steel Cast iron Aluminum/non-ferrous metal Long/ Curl chips Short chips Powder chips Short chips Long/ Curl chip Short chips Powder chips Chain type Scraper type Magnetic scraper type Drun type Integrated type ：Suitable ：Non-suitable Short chips : The chip length is smaller than 60 mm or Ø40 mm (ball shape cutting). Long/Curl chips : Chip is longer than short chips mentioned above. 14
GT Series 5-axis Machining Center GT Series 5-axis Machining Center Table size Spindle thermal deformation compensation (opt.) GT-500 Table size Built-in type temperature sensor detects the temperature of spindle bearing for protecting the bearing from overheating. By measuring temperature of the nearest point to bearings, compensation can be adjusted accordingly. Through thermal compensation, precision of each axis can be maintained below 20 µm. 14 H7 75 T-slot detail 75 Ø5 00 Optional accessories a.b.c.d Hydraulic / oil pressure holes 75 10 25 75 Befor compensation After compensation Spindle speed 20 a PCD45 10 0 -10 -20 -30 -40 -50 20,000 -60 65 Spindle speed (rpm) Displacement (µm) 65 b d c PT1/8'' 10,000 0 100 200 300 400 500 600 700 800 0 Time (min) Y:610st 310 300 X:610st 3D Interference Protection (opt.) 305 40 (Tool change travel) 305 Ø600 120 30 Tab l e 400 Ø900 130 Rotating center detection for five-axis machining center (opt.) GT-500 Working area Z:510st Diagram of thermal displacement on Z-axis 80 15 16
GT Series 5-axis Machining Center GT Series 5-axis Machining Center Table size GT-800E GT-630 Unit : mm 18 H7 a.b.c.d Hydraulic / oil pressure holes 14 33 Ø a PCD45 T-slot detail 14 H7 a.b.c.d Hydraulic / oil pressure holes 24 T-slot detail 0 63 10 100 100 100 100 100 100 246.4 Unit : mm a PCD45 80 80 b c c PT1/8'' Y:820ST Y:820ST X:800ST 420 400 30 400 300 Ø900 500 400 Z:560ST 12 0 0 400 150 Z:560ST Ø800 400 120 420 380 200 X:760ST 400 d GT-800E Working area GT-630 Working area 380 b d PT1/8'' 500 17 Ø1,080 Ø1,080 Unit : mm Unit : mm 18
GT Series 5-axis Machining Center GT Series 5-axis Machining Center Machine dimension Spindle output / Machining precision GT-500 Torque [N m] 45 200 Output [kW] Torque [N m] 60 60 24,000 rpm Built-in type spindle (Opt.) Output [kW] 80 40 kW 40 67.2 N m 153 Nm S1Cont. 139 N m 30 127 Nm S660% S640% 25 100 N m S625% 35 160 15 10 12.9 kW 20 40 40 35 kW 30 20 15.7 N m 12.9 N m 20 20 10 25 N m 1500 2500 3800 3000 50 42 kW 33 kW 40 0 60 40 29.1 N m Cont.30 kW Cont. 80 0 55.7 N m 60 38.7 N m S6 40% 40 kW S6 40% 40 70 120 20 5 Torque [N m] 80 0 6000 9000 12000 15000 3,227 Output [kW] 20,000 rpm Built-in type spindle (Opt.) 4,302 1,260 2,101 15,000 rpm Built-in type spindle (Std.) Unit : mm 2,100 9600 0 0 5000 10000 14000 16000 15000 0 20000 0 Spindle speed (rpm) Spindle speed (rpm) 6000 0 5000 12780 10000 18000 15000 0 20000 25000 Spindle speed (rpm) GT-630 Unit : mm 3,310 4,900 2,200 Machining precision 90 10.13 µm Material A6061 Tool Super hard Ø20 mm end milling tool Spindle speed 3,183 rpm Cutting feedrate 4,755 mm/min Workpiece shape Ø80 Ø35 H15 mm 180 2,149 Circularity 3,760 Test Standard : ISO-10791-7 0 270 5 µm / div GT-800E Unit : mm 3,310 4,900 2,200 Assembling accuracy Y 3,860 19 X 10.0μm/div Circle for roundness : within 8µm 20
21 GT Series 5-axis Machining Center GT Series 5-axis Machining Center Standard/optional accessories Specifications Standard Optional Item Spindle Table Tool Shank Tool capacity Coolant through spindle pump Cooling system Chip conveyor Lubrication system Positioning accuracy system Tool measuring system Workpiece measuring system Others Controller Specification GT-500 GT-630 GT-800E Built-in type 15,000 rpm Built-in type 20,000 rpm Built-in type 24,000 rpm (HSK-A63) DD motor type A axis DD motor type C axis BBT-40 HSK-A63 Item Specification Unit GT-500 GT-630 GT-800E Table Table size (LxW) mm Ø500 Ø630 Ø800 Max. loading capacity kg 400 600 800 Table height from floor mm 840 900 955 Max. workpiece dimension (diameter height) mm Ø600 400 Ø800 500 Ø900 500 32 tools A/C axis min. indexing increment deg 40 tools 64 tools - 80 tools - 20 bar 50 bar 70 bar Spindle coolant system AC axis coolant system Air conditioner for electrical cabinet Scraper type conveyor Chain type conveyor General lubrication system LHL integrated lubrication system Three axes linear scale 5 µm resolution Three axes linear scale 3 µm resolution A axis 5 µm angle encoders C axis 5 µm angle encoders C axis 2.5 µm angle encoders Renishaw NC4 Blum NT-A3-2 Renishaw OMP400 Renishaw RMP600 Blum TC50 Machining air blow Air gun Coolant gun Oil skimmer Oil mist collector HEIDENHAIN TNC640 SIEMENS 840D Spindle Travel Feed Spindle taper rpm X/Y/Z axis travel mm 610/610/510 760/820/560 800/820/560 Spindle nose to table mm 130-640 150-710 200-760 A axis travel deg 30 -120 C axis travel deg 360 m/min 48/48/48 rpm 50/100 mm/min 1-20,000 X/Y/Z axis rapid traverse Cutting feedrate Motor 15,000 (20,000) (24,000) Tool shank BBT-40 (HSK-A63) Tool capacity pc Max. tool diameter mm Ø80 Max. tool diameter (w/o adjacent tool) mm Ø125 Max. tool length mm 300 Max. tool weight kg 8 Spindle motor kW 40/40 (40/30) (42/35) X/Y/Z axis servo motor kW Coolant motor kW Machine Width Depth Height size 7/24 Taper No.40 Spindle speed A/C axis rapid traverse ATC 0.001 Weight 32 (40) (64) (80) 32 (40) 5.37/8.17/4.87 [6.5/8.6/8.6] 6.5/8.6/8.6 [4.87/5.37/4.87] 0.37 2 mm 2,100x4,300x3,225 2,200x4,900x3,760 2,200 4,900 3,860 kg 13,500 16,000 17,000 controller specifications may be changed without prior notice Heidenhain TNC640 [Siemens 840D] 22
01 GT Series 5-axis Machining Center GT Series 5-axis Machining Center 02 GT Series GT Series is developed for aerospace, mold, and automotive parts machining. According to the machining requirements, 15,000/ Gantry type structure, the control of three linear axes, wihch are
Axis Communications AXIS 215 PTZ-E Axis Communications AXIS 216FD Axis Communications AXIS 216FD-V Axis Communications AXIS 216MFD Axis Communications AXIS 216MFD-V Axis Communications AXIS 221 Axis Communications AXIS 223M Axis Communications AXIS 225FD Axi
where the use of 5-axis simultaneous machining brings unequalled surface quality. Moreover, it is targeted at prototype machining, 5-axis trimming and special machining where full 5-axis machining is the requirement for quick and accurate manufacturing. Multi-Axis Surface Machining is also an add-on product to Prismatic Machining and Lathe .
AXIS 213 PTZ, AXIS 214 PTZ, AXIS 215 PTZ, AXIS 221, AXIS 223M, AXIS 225FD, AXIS 232D and AXIS 233D Network Cameras. AXIS T90A01 850nm 50 Deg PoE AXIS T90A20 850nm 120-180 Deg AXIS T90A21 850nm 50-100 Deg AXIS T90A33 850nm 10-20 Deg AXIS T90A4
X/Y/Z axis Ø50 mm high precision ballscrew A axis : Roller gear cam type C axis : Roller gear cam type (Opt. DD motor type) Ø800 mm Ø1,000 H600 mm Spindle X/Y/Z axis A/C axis rotary table Table size Max. workpiece dimension 01 GT Series Five-Axis Vertical Machining Center GT Series Five-Axis Vertical Machining Center 02 GT Series
Tool Nose Radius Compensation Spindle Synchronization C-Axis Control (Main) C-Axis Control (Back) Canned Cycles for Drilling User Macro Milling Interpolation . Tool spindle speed Machining capacities Max. drilling dia. Tap Rapid Feed rate X1 axis Z1 axis Y1 axis X2 axis Z2 axis Y2 axis X3 axis Z3 axis Slide stroke X1 axis
Axis 215 PTZ Axis 215ptz Axis 216 FD . Перелік підтримуваних IP-камер Додаток до Посібника користувача послугою Cloud Video 2 Axis 216 MFD Axis 221 Axis 223M Axis 225FD Axis 232D Axis 233D Axis 240 Axis
The A-/ B-axis table configured with state of the art direct drive motors operate at a maximum feedrate of 50 min-1 (A-axis: tilting axis) or 75 min-1 (B-axis: rotating axis), ensuring high speed and high precision. High speed, high precision A / B Axis - powered by Direct Drives B-axis DD motor A-axis DD motor ・ Faster acceleration .
4 Chaminade Pierrette (Air de Ballet), Op. 41 Piano Music by Female Composers (4th revised edition 2011) (Schott) 5 Chen Peixun Thunder in Drought Season 100 Years of Chinese Piano Music: Vol. III Works in Traditional Style, Book II Instrumental Music (Shanghai Conservatory of Music Press) A B C. 36 Piano 2021 & 2022 Grade 8 Practical Grades (updated September 2020) COMPOSER PIECE / WORK .
