A Step-by-Step Project Based Approach Utilizing 3D Solid Modeling
SOLIDWORKS 2019 Tutorial A Step-by-Step Project Based Approach Utilizing 3D Solid Modeling David C. Planchard, CSWP, SOLIDWORKS Accredited Educator SDC P U B L I C AT I O N S Better Textbooks. Lower Prices. www.SDCpublications.com
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SOLIDWORKS 2019 Tutorial Introduction TABLE OF CONTENTS Introduction I-1 About the Author Acknowledgements Contact the Author Note to Instructors Trademarks, Disclaimer, and Copyrighted Material References Table of Contents What is SOLIDWORKS? Design Intent Overview of Chapters About the Book Windows Terminology in SOLIDWORKS I-2 I-3 I-4 I-4 I-4 I-5 I-7 I-16 I-18 I-21 I-28 I-29 Chapter 1 - Overview of SOLIDWORKS and the User Interface 1-1 Chapter Objective What is SOLIDWORKS? Basic concepts in SOLIDWORKS Start a SOLIDWORKS Session Tutorial: Start a SOLIDWORKS Session Welcome dialog box Home Tab Recent Tab Learn Tab Alerts Tab SOLIDWORKS User Interface (UI) and CommandManager Menu Bar toolbar Menu Bar menu Drop-down menu Create a New Part Document Novice Mode Advanced Mode Graphic Window (Default) View Default Sketch Planes Open a Part Part FeatureManager FeatureManager Rollback Bar Heads-up View toolbar Dynamic Annotation Views Zoom to Fit Zoom to Area Window-Select Rotate Front View Right View Top View Trimetric view I-7 1-3 1-3 1-3 1-4 1-4 1-4 1-5 1-5 1-5 1-6 1-7 1-8 1-8 1-9 1-9 1-10 1-10 1-11 1-12 1-12 1-13 1-13 1-15 1-15 1-15 1-15 1-15 1-15 1-16 1-16 1-16 1-16
Introduction SOLIDWORKS 2019 Tutorial SOLIDWORKS Help SOLIDWORKS Tutorials User Interface Tools Right-click Consolidated toolbar System feedback icons Confirmation Corner Heads-up View toolbar CommandManager (Default Part tab) CommandManager (Default Drawing tab) CommandManager (Default Assembly tab) CommandManager (Float/Fit) Selection Enhancements FeatureManager Design Tree FeatureManager design tree tab PropertyManager tab Configuration Manager tab DimXpertManager tab DisplayManager tab CAM tab Hide/Show tab Sensors tool Tags Split Fly-out FeatureManager Task Pane SOLIDWORKS Resources Design Library File Explorer Search View Palette Appearances, Scenes and Decals Custom Properties SOLIDWORKS Forum User Interface for Scaling High Resolution Screens Motion Study tab 3D Views tab Dynamic Reference Visualization Mouse Movements Single-Click Double-Click Right-Click Scroll Wheel Summary 1-16 1-17 1-17 1-18 1-18 1-18 1-19 1-19 1-22 1-23 1-24 1-25 1-25 1-26 1-26 1-26 1-26 1-26 1-26 1-26 1-26 1-26 1-27 1-27 1-28 1-29 1-29 1-30 1-30 1-31 1-31 1-32 1-32 1-32 1-32 1-33 1-34 1-34 1-35 1-35 1-35 1-35 1-35 1-36 Chapter 2 - Parts and Assembly Creation 2-1 Chapter Objective Chapter Overview Start a SOLIDWORKS Session AXLE Part AXLE Part-Extruded Boss/Base Feature I-8 2-3 2-4 2-6 2-9 2-10
SOLIDWORKS 2019 Tutorial Introduction AXLE Part-Save AXLE Part-Edit Appearance AXLE Part-View Modes SHAFT-COLLAR Part SHAFT-COLLAR Part-Extruded Boss/Base Feature SHAFT-COLLAR Part-Extruded Cut Feature SHAFT-COLLAR-Modify Dimensions and Edit Color FLATBAR Part FLATBAR Part-Extruded Boss/Base Feature FLATBAR Part-Extruded Cut Feature FLATBAR Part-Linear Pattern Feature LINKAGE Assembly Mate Types Standard Mates Advanced Mates Mechanical Mates AirCylinder Assembly-Open and Save As option LINKAGE Assembly-Insert FLATBAR Part LINKAGE Assembly-Insert SHAFT-COLLAR Part Motion Study - Basic Motion tool LINKAGE Assembly-Basic Motion Summary Questions Exercises 2-13 2-14 2-15 2-18 2-18 2-21 2-23 2-24 2-25 2-28 2-30 2-31 2-32 2-32 2-33 2-33 2-34 2-38 2-41 2-44 2-44 2-47 2-48 2-49 Chapter 3 - Front Support Assembly 3-1 Chapter Objective Chapter Overview Reference Planes and Orthographic Projection HEX-STANDOFF Part HEX-STANDOFF Part-Extruded Boss/Base Feature HEX-STANDOFF Part-HOLE Wizard Feature ANGLE-13HOLE Part ANGLE-13HOLE Part-Documents Properties ANGLE-13HOLE Part-Extruded Thin Feature ANGLE-13HOLE Part-Extruded Cut Feature ANGLE-13HOLE Part-Linear Pattern Feature ANGLE-13HOLE Part-Fillet Feature ANGLE-13HOLE Part-Second Extruded Cut and Linear Pattern ANGLE-13HOLE Part-Third Extruded Cut Feature TRIANGLE Part TRIANGLE Part-Mirror, Offset and Fillet Sketch Tools TRIANGLE Part-Extruded Boss/Base Feature TRIANGLE Part-First Extruded Cut Feature TRIANGLE Part-Second Extruded Cut Feature TRIANGLE Part-Mirror Feature TRIANGLE Part-Third Extruded Cut Feature TRIANGLE Part-Circular Pattern Feature SCREW Part SCREW Part-Documents Properties SCREW Part-Revolved Feature I-9 3-3 3-4 3-5 3-9 3-10 3-14 3-15 3-17 3-18 3-20 3-22 3-23 3-24 3-26 3-31 3-33 3-36 3-37 3-39 3-41 3-42 3-44 3-45 3-47 3-47
Introduction SOLIDWORKS 2019 Tutorial SCREW Part-Extruded Cut Feature SCREW Part-Circular Pattern Feature SCREW Part-Fillet Feature SCREW Part-Chamfer Feature FRONT-SUPPORT Assembly FRONT-SUPPORT Assembly-Insert ANGLE-13HOLE FRONT-SUPPORT Assembly-Insert HEX-STANDOFF FRONT-SUPPORT Assembly-Insert TRIANGLE FRONT-SUPPORT Assembly-Insert SCREW Chapter Summary Questions Exercises 3-51 3-53 3-53 3-54 3-56 3-56 3-58 3-61 3-64 3-66 3-68 3-69 Chapter 4 - Fundamentals of Drawing 4-1 Chapter Objective Chapter Overview Drawing Template and Sheet Format Create a new Drawing Drawing-Document Properties Title Block Create a Title Block Company Logo Insert a Company Logo Save Sheet Format and Save As Drawing Template FLATBAR Drawing FLATBAR Drawing-Open the FLATBAR Part Move views and Properties of the Sheet FLATBAR Drawing-Position views Detail Drawing FLATBAR Drawing-Dimensions and Annotations FLATBAR Drawing-Part Number and Document Properties FLATBAR Drawing-Linked Note LINKAGE Assembly Drawing-Sheet1 LINKAGE Assembly Drawing-Exploded view LINKAGE Assembly Drawing-Animation LINKAGE Assembly Drawing-Bill of Materials LINKAGE Assembly Drawing-Automatic Balloons LINKAGE Assembly Drawing-Sheet2 LINKAGE Assembly Drawing-Sheet2 Section view LINKAGE Assembly Drawing-Sheet2 Detail view FLATBAR Part-Design Table FLATBAR Drawing-Sheet2 FLATBAR-SHAFTCOLLAR Assembly Insert a Center of Mass Point Chapter Summary Questions Exercises 4-3 4-4 4-5 4-7 4-9 4-10 4-11 4-15 4-15 4-17 4-20 4-20 4-24 4-26 4-27 4-29 4-34 4-37 4-40 4-44 4-46 4-47 4-49 4-50 4-52 4-52 4-54 4-58 4-60 4-65 4-67 4-67 4-69 Chapter 5 - Advanced Features 5-1 Chapter Objective Chapter Overview 5-3 5-4 I-10
SOLIDWORKS 2019 Tutorial Introduction WEIGHT Part WEIGHT Part-Lofted Feature WEIGHT Part-Instant 3D Extruded Cut Feature HOOK Part HOOK Part-Swept Profile HOOK Part-Swept Base Feature HOOK Part-Dome Feature HOOK Part-Thread Feature WHEEL Part WHEEL Part-Extruded Boss/Base Feature WHEEL Part-Revolved Cut Feature WHEEL Part-First Extruded Cut Feature WHEEL Part-Second Extruded Cut Feature WHEEL Part-Circular Pattern Feature Modify a Part HEX-ADAPTER Part HEX-ADAPTER Part-Extruded Boss/Base Feature HEX-ADAPTER Part-Extruded Cut Feature AXLE-3000 Part SHAFTCOLLAR-500 Part Chapter Summary Questions Exercises 5-6 5-12 5-13 5-14 5-20 5-20 5-20 5-21 5-24 5-27 5-28 5-31 5-33 5-36 5-39 5-39 5-42 5-42 5-45 5-46 5-49 5-50 5-51 Chapter 6 - PNEUMATIC-TEST-MODULE and ROBOT Assembly 6-1 Chapter Objective Chapter Overview Assembly Techniques PNEUMATIC-TEST-MODULE Layout FLATBAR Sub-assembly 3HOLE-SHAFTCOLLAR Assembly WHEEL-FLATBAR Assembly WHEEL-FLATBAR Assembly-Insert 3HOLE-SHAFT-COLLAR WHEEL-FLATBAR Assembly-Insert 5HOLE-SHAFT-COLLAR WHEEL-AND-AXLE Assembly WHEEL-AND-AXLE Assembly-Insert HEX-ADAPTER WHEEL-AND-AXLE Assembly-Insert SHAFTCOLLAR-500 PNEUMATIC-TEST-MODULE Assembly Modify the LINKAGE Assembly PNEUMATIC-TEST-MODULE-Insert LINKAGE Assembly PNEUMATIC-TEST-MODULE-Insert AIR-RESERVOIR-SUPPORT PNEUMATIC-TEST-MODULE-Component Pattern PNEUMATIC-TEST-MODULE-Linear Component Pattern PNEUMATIC-TEST-MODULE-Insert FRONT-SUPPORT PNEUMATIC-TEST-MODULE-Mirrored Component PNEUMATIC-TEST-MODULE-MIRRORFRONT-SUPPORT Component Properties PNEUMATIC-TEST-MODULE-Insert WHEEL-AND-AXLE PNEUMATIC-TEST-MODULE-Remove Rigid State PNEUMATIC-TEST-MODULE-Review AirCylinder Configurations I-11 6-3 6-4 6-6 6-7 6-9 6-9 6-16 6-19 6-21 6-25 6-28 6-30 6-32 6-33 6-42 6-44 6-47 6-48 6-50 6-53 6-55 6-56 6-56 6-58 6-59
Introduction SOLIDWORKS 2019 Tutorial Final ROBOT Assembly Create the Robot Assembly Insert the PNEUMATIC-TEST-MODULE Assembly Insert the basic integration Assembly Chapter Summary Questions Exercises 6-64 6-65 6-65 6-67 6-68 6-69 6-71 Chapter 7 - CSWA Introduction and Drafting Competencies 7-1 Introduction Objectives Procedure to Create a Named Drawing view Tutorial: Drawing Named Procedure 7-1 Tutorial: Drawing Named Procedure 7-2 Tutorial: Drawing Named Procedure 7-3 Tutorial: Drawing Named Procedure 7-4 Tutorial: Drawing Named Procedure 7-5 Tutorial: Drawing Named Procedure 7-6 Tutorial: Drawing Named Procedure 7-7 Tutorial: Drawing Named Procedure 7-8 Summary Questions 7-1 7-6 7-7 7-8 7-8 7-8 7-9 7-9 7-10 7-10 7-10 7-11 7-12 Chapter 8 - CSWA Basic and Intermediate Part Creation and Modification 8-1 Objectives Read and Understand an Engineering Document Build a Basic Part from a Detailed Illustration Tutorial: Volume/Center of Mass 8-1 Tutorial: Volume/Center of Mass 8-2 Tutorial: Mass-Volume 8-3 Tutorial: Mass-Volume 8-4 Tutorial: Mass-Volume 8-5 Build additional Basic Parts Tutorial: Mass-Volume 8-6 Tutorial: Mass-Volume 8-7 Tutorial: Basic/Intermediate-Part 8-1 Tutorial: Basic/Intermediate-Part 8-2 Summary Questions 8-1 8-2 8-4 8-4 8-5 8-8 8-9 8-11 8-15 8-15 8-17 8-19 8-22 8-25 8-26 Chapter 9 - CSWA Advanced Part Creation and Modification 9-1 Objectives Build an Advanced Part from a Detailed Illustration Tutorial: Advanced Part 9-1 Tutorial: Advanced Part 9-2 Calculate the Center of Mass Relative to a Created Coordinate System Location Tutorial: Coordinate Location 9-1 Tutorial: Coordinate Location 9-2 Tutorial: Advanced Part 9-3 Tutorial: Advanced Part 9-3A Tutorial: Advanced Part 9-3B I-12 9-1 9-2 9-2 9-7 9-10 9-10 9-12 9-13 9-17 9-18
SOLIDWORKS 2019 Tutorial Introduction Tutorial: Advanced Part 9-4 Tutorial: Advanced Part 9-4A Summary Questions 9-20 9-26 9-27 9-28 Chapter 10 - CSWA - Assembly Creation and Modification 10-1 Objectives Assembly Modeling Build an Assembly from a Detailed Dimensioned Illustration Tutorial: Assembly Modeling 10-1 Tutorial: Assembly Modeling 10-2 Tutorial: Assembly Modeling 10-3 Summary Questions 10-1 10-2 10-3 10-5 10-11 10-16 10-21 10-22 Chapter 11 - Additive Manufacturing - 3D Printing 11-1 Chapter Objective Additive vs. Subtractive Manufacturing 3D Printer Technology Fused Filament Fabrication (FFF) StereoLighography (SLA) Selective Laser Sintering (SLS) Select the Correct Filament Material for FFF PLA (Polylactic Acid) Flex/Soft PLA PLA Storage PLA Part Accuracy ABS (Acrylonitrile-Butadiene-Styrene) ABS Storage ABS Part Accuracy Nylon Nylon 618 Nylon 645 Nylon Storage Nylon Accuracy PVA (Polyvinyl Alcohol) STereoLithography (*.stl) file Save an STL (*stl) file Additive Manufacturing (*amf) file Save an Additive Manufacturing (*amf) file 3D Manufacturing Format (*.3mf) file Save a 3D Manufacturing Format (*.3mf) file What is a Slicer? How does a Slicer Work? Slicer Parameters Layer Height Shell (Wall) Thickness Infill Density/Overlap Infill Patterns Print Speed Support Types I-13 11-3 11-4 11-5 11-5 11-8 11-10 11-11 11-12 11-12 11-13 11-13 11-13 11-14 11-14 11-15 11-15 11-15 11-16 11-16 11-16 11-17 11-17 11-18 11-18 11-19 11-19 11-20 11-20 11-20 11-20 11-21 11-21 11-21 11-22 11-22
Introduction SOLIDWORKS 2019 Tutorial Touching Buildplate Everywhere Bed Platform Adhesion Raft Skirt Brim Part Orientation Example 1 Example 2 Optimize Print Direction Thin Region Area of Overhang Amount of needed Support Remove Model from the Build Plate Non-heated Build Plate Heated Build Plate Know the Printer’s Limitations Tolerance for Interlocking Parts General Printing Tips Reduce Infill/Overlap Control Build Area Temperature Add Pads Safe Zone Rule First Layer Not Sticking Level Build Platform Minimize Internal Support Design a Water Tight Mesh Clearance In General Print Directly from SOLIDWORKS Add-in SOLIDWORKS Additive Manufacturing Certification (CSWA-AM) Summary 11-22 11-23 11-23 11-23 11-23 11-23 11-24 11-24 11-25 11-25 11-25 11-25 11-25 11-27 11-27 11-27 11-28 11-28 11-28 11-28 11-29 11-30 11-30 11-30 11-31 11-31 11-31 11-31 11-32 11-33 11-33 11-34 11-35 Appendix A-1 Glossary G-1 SOLIDWORKS Keyboard Shortcuts Modeling - Best Practices Helpful On-Line Information SOLIDWORKS Document Types CSWA Homework Answers A-1 A-3 A-5 A-6 A-7 I-14
SOLIDWORKS 2019 Tutorial Introduction Index I-1 The Instructor’s information contains over 45 classroom presentations along with helpful hints, What’s new, sample quizzes, avi files of assemblies, projects and all initial and final SOLIDWORKS model files. Redeem your code on the inside cover of the book. View the provided models to enhance the user experience. I-15
What is SOLIDWORKS? 1-3 . Basic concepts in SOLIDWORKS 1-3 . Start a SOLIDWORKS Session 1-4 . Tutorial: Start a SOLIDWORKS Session 1-4 . Welcome dialog box 1-4 . Home Tab 1-5 . Recent Tab 1-5 . Learn Tab 1-5 . Alerts Tab 1-6 . SOLIDWORKS User Interface (UI) and CommandManager 1-7 . Menu Bar toolbar 1-8 . Menu Bar menu 1-8
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