RTO-16910B-DM2 July 2011 - Pgttruckparts
RTO-16910B-DM2 July 2011
For parts or service call us Pro Gear & Transmission, Inc. 1 (877) 776-4600 (407) 872-1901 parts@eprogear.com 906 W. Gore St. Orlando, FL 32805
Contents How To Use The Illustrated Parts List . 3 AUXILIARY DRIVE GEAR . 4 CASE (AUX) . 5 CASE (FRONT) . 7 CASE (FRONT) FORCED LUBE. 9 CONTROLLER ECU & HARNESS. 12 COUNTERSHAFT & BRGS (AUX) . 13 COUNTERSHAFT ASSY . 14 FILTER REGULATOR . 15 GEAR DISPLAY MODULE. 16 INERTIA BRAKE . 18 INPUT SHAFT & DRIVE GEAR . 19 INTEGRAL OIL PUMP . 20 KITS & ASSEMBLIES . 22 MAINSHAFT & SYNCHRO(AUX). 24 MAINSHAFT ASSY . 25 MISCELLANEOUS . 26 OIL COOLER . 27 OIL FILTER . 28 RANGE CYLINDER . 29 REVERSE IDLER . 30 SHIFT BAR HOUSING . 31 SHIFT CONTROLS . 33 X-Y SHIFTER MODULE . 34 2
How To Use The Illustrated Parts List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic Parts Catalog at www.roadranger.com/epc. Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit www.roadranger.com. Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- Part numbers beginning with the letter 'K' are kits that are not assembled S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. Parts Listing Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with the following categories Item Number - corresponding with numbers on illlustrations for part identification. Current Part - indentifies part as it is available for service. Description - specifies part name or description. Replaced Part - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used 3
Group: AUXILIARY DRIVE GEAR AUXILIARY DRIVE GEAR Item Current Part Description 1 2 3 4 16763 21320 16628 5566507BOX 16138 X-8-645 23159 5 6 7 4 Replaced Part Qty. SNAP RING SNAP RING RETAINER SNAP RING BEARING 5566504,5566507 2 1 1 1 BEARING RETAINER CAPSCREW AUXILIARY DRIVE GEAR X 8 612 21321 1 6 1 Notes Kits/Assys Where Needed K-3519,K-3522 K-3519,K-3522 K-3519,K-3522 3/8"-16X1"
Group: CASE (AUX) CASE (AUX) Item Current Part Description Replaced Part Qty. Notes 1 2 S-2501 5568511 SPEEDO ROTOR ASSY -O- RING 4302242 1 1 MAGNETIC 3 4 K-2918 X-8-0801M OIL SEAL KIT CAPSCREW 4302322 4302323 1 3 "FOR MAGNETIC COVER" M8 X 1.25 X 12MM Kits/Assys Where Needed K-2918,S-2501,S2913,S-2956 K-3519,K-3522 5
Item Current Part Description Replaced Part Qty. 5 S-2913 691637 ,4304651 ,4305833 1 6 1009551 REAR BEARING COVER ASSY GASKET - RED EDGE MOLDED 6 4302247 GASKET - PURPLE EDGE MOLDED 1 7 7 8 8 8 9 10 11 12 13 14 15 16 23 24 25 X-8L-611 X-8L-614 X-8L-602 X-8L-614 X-8L-616 4302320 4305978 K-2805 14335 4305046 5505543 20815 X-8L-600 K-3231 K-3523 4304653 CAPSCREW CAPSCREW CAPSCREW CAPSCREW CAPSCREW COVER GASKET SHIM KIT GASKET REAR HOUSING YOKE-1710 HALF ROUND LIFTING EYE CAPSCREW SPEED SENSOR KIT SPEEDO PLUG KIT SHIELD 4 2 16 2 1 2 2 1 1 1 1 2 8 1 2 1 6 1 X 8 616 21346 4302246 21452 K - 2106 17105 A - 6398 ,A - 6724 4302707 Notes Kits/Assys Where Needed RED EDGE MOLDED GASKET UNCOMPRESSED THICKNESS .043 .051 - NOT INTERCHANGEABLE WITH ANY OTHER GASKET NON EDGE MOLDED GASKET UNCOMPRESSED THICKNESS - .013 - .018 - NOT INTERCHANGABLE WITH ANY OTHER GASKET 3/8"-16X3-1/4" 3/8"-16X2" 3/8"-16X1-1/2" 3/8"-16X2" 3/8"-16X2-3/4" K-2918,K-3518,S-2913 K-2918,K-3518 S-2956 K-3518,S-2956 K-3519,K-3522,S-2956 K-3518,S-2956 S-2956 3/8"-16X1" SINGLE PICK-UP (2 PIN) S-2913
Group: CASE (FRONT) CASE (FRONT) Item Current Part Description Replaced Part Qty. Notes 1 S-2998 CASE ASSY 1 FOR USE W/INTEGRAL PUMP 2 4 5 6 7 X-12-1207 4305310 4302809 X-8-725 4306584 1 1 1 8 1 3/4" MAGNETIC 8 9 10 4305059 X-8-1200M K-3643 691954 1 4 1 11 12 4306583 X-10-1005 PIPE PLUG GASKET PTO COVER CAPSCREW CLUTCH HOUSING GASKET CLUTCH HOUSING CAPSCREW CLUTCH HOUSING COVER KIT STUD WASHER 4302218 ,4305765 ,S 2075 X12 1202 ,X12 1206 4302810 16596 ,4300571 X 8 724 4304815,4305668 13 14 15 17 18 19 20 X-1-1012 20550 X-8L-604 14311 4303692 X-8-423 X-8C-830 21 4304023 HEX NUT FRONT BRG COVER CAPSCREW GASKET HAND HOLE COVER CAPSCREW HEX HEAD SCREW/WASHER ASSY PLUG 22 23 24 X-8-686 14575 4305309 CAPSCREW PTO COVER GASKET 27 28 29 30 14373 18128 X-1-1012 X-10-1005 MAGNET PIN HEX NUT WASHER 31 36 37 14554 23104 X-8-1005 STUD PLUG CAPSCREW 5966 X 3 1000 ,X10 1000 ,X10 1004 X-1-1005 6 6 X-8C-826 6 1 6 1 1 2 4 4303747 1 4302254 1684 6 1 1 X 3 1000 ,X10 1000 ,X10 1004 1632 ,6579 1712 3 2 2 2 2 2 2 Kits/Assys Where Needed K-3518,K-3637,K-3644 7/16"-14X7/8" K-3518,K-3760 M12 X 1.75 X 20MM 1.23 X 6.60 .625-18 2" PULL 3/8"-16X1-1/4" 1/4"-20X1/2" .500-13 X 1.490, FOR ALUMINUM HOUSING 1-1/16" MAGNETIC, O-RING INCLUDED 3/8"-16X3/4" K-3518 K-3760 K-3760 K-3760 S-2995,S-2998 K-3518,K-3637,K3644,K-3683 S-2995,S-2998 .625-18 1.23 X 6.60 5/8" X 2-3/16" 5/8"-11X1-1/4" 7
Item Current Part Description Replaced Part Qty. Notes 38 39 40 41 20814 X-12-802 X-12-1207 691447 SPACER PIPE PLUG PIPE PLUG PIN X12 800 X12 1202 ,X12 1206 2 1 1 1 1/2" 3/4" MAGNETIC 8 Kits/Assys Where Needed S-2995,S-2998
Group: CASE (FRONT) FORCED LUBE CASE (FRONT) FORCED LUBE Item Current Part Description Replaced Part Qty. 1 2 3 S-2995 5568544 A-7471 4305765 4305393 1 1 1 4 5 6 7 4305310 4302809 X-8-725 4306584 4302810 16596 ,4300571 X 8 724 4304815,4305668 1 1 8 1 8 K-3760 4304328, 4305819, 4305751 1 #1 PULL ALUMINUM 9 10 X-8-1200M K-3643 4 1 M12 X 1.75 X 20MM 11 12 4306583 X-10-1005 CASE ASSY -O- RING EXTENDED LUBE TUBE ASSY GASKET PTO COVER CAPSCREW CLUTCH HOUSING GASKET FORCED LUBE CL HSG KIT CAPSCREW CLUTCH HOUSING COVER KIT STUD WASHER 13 14 15 17 18 X-1-1012 20550 X-8L-604 14311 4303692 HEX NUT FRONT BRG COVER CAPSCREW GASKET HAND HOLE COVER 18 4305365 HAND HOLE COVER 691954 5966 X 3 1000 ,X10 1000 ,X10 1004 X-1-1005 6 6 6 1 6 1 1 1 Notes Kits/Assys Where Needed K-3518,K-3637,K-3644 7/16"-14X7/8" K-3518,K-3760 1.23 X 6.60 .625-18 2" PULL 3/8"-16X1-1/4" SEE PART MARKING ON COMPONENT PRIOR TO ORDERING TO ENSURE THAT THE PROPER SIZE HAND HOLE CAVER IS ORDERED SEE PART MARKING ON COMPONENT PRIOR TO ORDERING TO ENSURE THAT THE PROPER SIZE HAND HOLE CAVER IS ORDERED K-3518 K-3760 9
Item Current Part Description 19 20 X-8-423 X-8C-830 21 4304023 CAPSCREW HEX HEAD SCREW/WASHER ASSY PLUG 22 23 24 X-8-686 14575 4305309 CAPSCREW PTO COVER GASKET 25 26 27 28 29 30 13835 13653 14373 18128 X-1-1012 X-10-1005 -O- RING -O- RING MAGNET PIN HEX NUT WASHER 31 36 37 38 39 40 41 42 14554 23104 X-8-1005 20814 X-12-802 X-12-1207 691447 13834 STUD PLUG CAPSCREW SPACER PIPE PLUG PIPE PLUG PIN -O- RING 10 Replaced Part Qty. Notes X-8C-826 2 6 1/4"-20X1/2" .500-13 X 1.490 4303747 2 4302254 1684 6 1 1 1-1/16" MAGNETIC, O-RING INCLUDED 3/8"-16X3/4" X 3 1000 ,X10 1000 ,X10 1004 1632 ,6579 1712 X12 800 X12 1202 ,X12 1206 2 2 3 2 2 2 2 2 2 2 1 1 1 1 Kits/Assys Where Needed K-3760 K-3760 S-2995,S-2998 K-3518,K-3637,K3644,K-3683 K-2908 S-2995,S-2998 .625-18 1.23 X 6.60 5/8" X 2-3/16" 5/8"-11X1-1/4" 1/2" 3/4" MAGNETIC S-2995,S-2998
Group: CONTROLLER ECU & HARNESS 11
CONTROLLER ECU & HARNESS Item Current Part Description 1 2 3 4 5 4301302 5559348 4301367 4301378 K-3639RX 6 7 8 9 4301369 4302114 X-8-552 K-3682 10 11 K-2908 X-8-264 13 K-4118 BRACKET TY-RAP MOUNTING PAD DOWEL PIN REMAN EXCHANGE TRANSMISSION CONTROLLER KIT SLEEVE WASHER SCREW RANGE/SPLITTER VALVE KIT -O- RING KIT HEX FLANGE HEAD SCREW TRANSMISSION HARNESS KIT 12 Replaced Part Qty. K-3639, K-3639R 3 8 4 2 1 5561801 ,5561804 ,K 2907 2 2 2 1 X 8 259 1 4 691664,K-3527 1 Notes Kits/Assys Where Needed K-3682,K-4118 S-2905,S-2927 5/16"-18X1-1/2" FOR SOLENOID VALVE #10-24 X 1 1/4
Group: COUNTERSHAFT & BRGS (AUX) COUNTERSHAFT & BRGS (AUX) Item Current Part Description Replaced Part Qty. 1 BEARING 21343,4302074 4 2 4302074BOX A-6338 A - 5626 2 3 21342 WELDED COUNTERSHAFT ASSY SPACER Notes Kits/Assys Where Needed K-3519,K-3522 C/S 4302093 - D/G 23160 2 13
Group: COUNTERSHAFT ASSY COUNTERSHAFT ASSY Item Current Part Description 1 2 3 4 5 6 7 8 9 10 10 11 14317 14366 4303621 X-6-E 62511 4304840 4306076 20482 4305052 15953 20840 4305657 SNAP RING BEARING CNTRSHFT-W/REV & 1ST KEY ROLL PIN KEY 2ND GEAR-CNTRSHFT 3RD GEAR-CNTRSHFT OD GEAR-CNTRSHFT PTO GEAR - LOWER PTO GEAR - UPPER DRIVE GEAR-CNTRSHFT 12 13 14 15 19198 4304599 4304605 X-7-1005 SNAP RING BEARING RETAINER CAPSCREW 14 Replaced Part 4303619 19673 19247,20471 19615 4302089 15952 19240 ,19243 ,20392 ,4302087,21020 4302677 4304598 19548 Qty. Notes 2 2 2 2 4 2 2 2 2 1 1 2 2 2 2 2 Kits/Assys Where Needed K-3519,K-3522 K-3519,K-3522 K-3519,K-3522 ROLL PIN NO LONGER REQUIRED 5/8"-18X1-3/4"
Group: FILTER REGULATOR FILTER REGULATOR Item Current Part Description Replaced Part Qty. 1 2 3 4 5 K-2170 K-1698 X-8C-412 15114 X-12-208 FILTER REG KIT -O- RING/ELEMENT KIT CAPSCREW -O- RING PIPE PLUG A - 5454 1 1 2 2 3 X 8S 412 Notes Kits/Assys Where Needed FOR FILTER REGULATOR 1/4"-20X2-1/4" K-2170,K-3365,K-3484 1/8" NPT 15
Group: GEAR DISPLAY MODULE GEAR DISPLAY MODULE Item Current Part Description Replaced Part Qty. 1 K-3199 DRIVER DISPLAY MODULE 4302640 1 16 Notes Kits/Assys Where Needed
Group: INERTIA BRAKE 17
INERTIA BRAKE Item Current Part Description Replaced Part Qty. Notes 1 K-3637 INERTIA BRAKE KIT A - 7452 1 2 X-8-6116 3 4 4 5 6 6 7 691603 5588208 5588210 691651 4305714 691517 4305309 HEX FLANGE HEAD SCREW CONN 3/8 PIPE TO3/4 16 OIL HOSE ASSEMBLY OIL HOSE ASSEMBLY ELBOW, 90 DEG MALE FILTER FITTING FILTER FITTING GASKET PLEASE SEE IMPORTANT SERVICE INFORMATION INDICATED ON ILLUSTRATION. 3/8"-16X4.25 8 K-3758 9 10 X-8C-722 K-3644 11 12 4305310 K-3638 18 INERTIA BRAKE JUMPER HARNESS KIT CAPSCREW INERTIA BRK ADPT PLT KIT GASKET I-BRAKE CONNECTOR KIT 6 1684 1 1 1 1 1 1 1 691703 1 4305450 ,4305732 8 1 4302810 691499 1 1 Kits/Assys Where Needed FOR USE WITH 4302218 CASE FOR USE WITH 4305765 CASE FOR USE WITH 4305765 CASE FOR USE WITH 4302218 CASE K-3518,K-3637,K3644,K-3683 7/16-14X1-1/4 K-3518,K-3637,K-3644
Group: INPUT SHAFT & DRIVE GEAR INPUT SHAFT & DRIVE GEAR Item Current Part Description 1 2 3 4 5 6 8 9 23559 16980 81504 16463 14750 4305659 S-1659 16566 SHIPPING SEAL SNAP RING BEARING SPACER SNAP RING MAIN DRIVE GEAR INPUT SHAFT BUSHING Replaced Part 22030 ,4302086,22028 20535 23566 ,4302661 Qty. Notes 1 1 1 1 1 1 1 1 NOT SOLD FOR SERVICE Kits/Assys Where Needed K-3519 K-3519,K-3522 K-3519,K-3522 USE W/FBC 20550 K-3519 K-3522,S-1659 19
Group: INTEGRAL OIL PUMP INTEGRAL OIL PUMP Item Current Part Description 1 2 3 4 5 6 7 X-8C-409 K-2402 20514 20823 14765 X-8-448 20824 CAPSCREW COVER & SCREW KIT GASKET PLUG -O- RING SCREW WASHER 20 Replaced Part 20513 ,4300751 X 8 445 Qty. Notes 5 1 1 1 1 3 3 1/4"-20X5/8" Kits/Assys Where Needed K-2402 K-3484 1/4"-20X1-1/4" K-3367
Item Current Part Description 8 9 10 20825 4303773 K-3367 DOWEL PIN RETAINER OIL PUMP KIT 11 K-3367 OIL PUMP KIT 12 13 14 15 20509 14853 4303774 K-3367 KEY SNAP RING PUMP DRIVE GEAR OIL PUMP KIT 16 17 18 X-14-700 4303775 4305713 STEEL BALL SPRING SUCTION TUBE 19 21 22 23 4304629 X-8-686 4305715 4306584 24 S-2995 PLUG CAPSCREW SPLITTER LUBE TUBE CLUTCH HOUSING GASKET CASE ASSY 24 S-2998 CASE ASSY 25 26 27 999 14373 X-8-447 20225 K-3367 MAGNET SCREW -O- RING OIL PUMP KIT Replaced Part 4301829 ,4301948 ,4303776 ,4304529 ,4304572 A - 6963 ,A 7173 4301829 ,4301948 ,4303776 ,4304529 ,4304572 A - 6963 ,A 7173 4304880 4301829 ,4301948 ,4303776 ,4304529 ,4304572 A - 6963 ,A 7173 Qty. Kits/Assys Where Needed 1 1 1 1 1 2 1 1 4304628 1 1 1 A - 7197 4304815,4305668 1 2 1 1 4305765 1 4302218 ,4305765 ,S 2075 1 4301829 ,4301948 ,4303776 ,4304529 ,4304572 A - 6963 ,A 7173 Notes 3 2 1 1 7/16" O-RING INCLUDED ON SUCTION TUBE K-3367 3/8"-16X3/4" K-3518,K-3760 FOR UNITS BUILT WITH THE FORCED LUBRICATION DESIGN FOR UNITS BUILT PRIOR TO THE FORCED LUBRICATION DESIGN S-2995,S-2998 21
KITS & ASSEMBLIES Item Current Part Description K-1698 K-1956 K-2170 K-2402 K-2805 K-2908 K-2918 K-3231 K-3365 K-3367 -O- RING/ELEMENT KIT COOLER INSTLN KIT FILTER REG KIT COVER & SCREW KIT SHIM KIT -O- RING KIT OIL SEAL KIT SPEED SENSOR KIT RANGE CYL COVER KIT OIL PUMP KIT K-3436 K-3438 K-3484 K-3492 K-3494 XY SHIFTER KIT POSITION SENSOR KIT O-RING KIT - RANGE SYNCHRONIZER KIT SYNCHRONIZER REPLACEMENT KIT GASKET KIT BASIC OVERHAUL KIT BASIC REBUILD KIT SPEEDO PLUG KIT INERTIA BRAKE KIT I-BRAKE CONNECTOR KIT REMAN EXCHANGE TRANSMISSION CONTROLLER KIT CLUTCH HOUSING COVER KIT INERTIA BRK ADPT PLT KIT RANGE/SPLITTER VALVE KIT INERTIA BRAKE RELOCATION KIT INERTIA BRAKE JUMPER HARNESS KIT FORCED LUBE CL HSG KIT SPACER KIT K-3518 K-3519 K-3522 K-3523 K-3637 K-3638 K-3639RX K-3643 K-3644 K-3682 K-3683 K-3758 K-3760 K-3979 A - 5454 20513 ,4300751 21452 K - 2106 4302322 4302323 A - 6398 ,A - 6724 691442 4301829 ,4301948 ,4303776 ,4304529 ,4304572 A - 6963 ,A 7173 691381 ,A - 7034 691551 ,691926 Qty. Notes 1 1 1 1 1 1 1 1 1 1 FOR FILTER REGULATOR K - 2446 K - 2448 1 1 1 1 1 4302707 A - 7452 691499 1 1 1 1 1 1 K-3639, K-3639R 1 691954 1 4305450 ,4305732 1 5561801 ,5561804 ,K 2907 1 #1 PULL ALUMINUM 1 INCLUDES (4) SPACER MOUNTING SCREWS (LEFT HAND DRIVE), ALSO KNOWN AS (RHO) RIGHT HAND OPERATION (LEFT HAND DRIVE), ALSO KNOWN AS (RHO) RIGHT HAND OPERATION - FOR UNITS USING THE MACK 10MY559M SWING ARM BRACKET COBRA SHIFT LEVER KIT (RHO) W/MACK SWING ARM A - 7181,K-3680 1 K-4118 TRANSMISSION HARNESS KIT OIL FILTER INPUT SHAFT SPEEDO ROTOR ASSY MAINSHAFT ASSY SHIFT BAR HOUSING ASSY 691664,K-3527 1 17238 20535 23566 ,4302661 4302242 4303404 ,4303913 691532 1 1 1 1 1 691637 ,4304651 ,4305833 691532 1 1 691532 1 S-2956 RANGE SECTION ASSY K-3519,K-3522 1 K-3997 S-2927 SLIDING CLUTCH INCLUDED IN KIT 4304328, 4305819, 4305751 1 S-2915 K-3519,K-3522 K-3519,K-3522 1 K-3680 REAR BEARING COVER ASSY SHIFT BAR HOUSING ASSY SHIFT BAR HOUSING ASSY K-3519,K-3522,S-2956 FOR SOLENOID VALVE "FOR MAGNETIC COVER" SINGLE PICK-UP (2 PIN) 691703 COBRA SHIFT LEVER KIT (RHO) S-2913 Kits/Assys Where Needed 1 K-3980 S-1404 S-1659 S-2501 S-2688 S-2905 22 Replaced Part 1 2" PULL - USE W/FBC 20550 MAGNETIC COMPLETE - FOR UNITS BUILT PRIOR TO THE FORCED LUBRICATION SYSTEM DESIGN HOUSING ONLY (DOES NOT INCLUDE SPEED SENSORS) COMPLETE - FOR UNITS BUILT WITH THE FORCED LUBRICATION SYSTEM DESIGN "B" RATIO K-3519
Item Current Part Description Replaced Part Qty. S-2989 S - 2985 1 S-2995 PUSHBUTTON ASSEMBLY PUSHBUTTON ASSEMBLY CASE ASSY S-2998 CASE ASSY S-2990 Notes 1 FOR USE WITH REMOTE LEVER 4305765 1 4302218 ,4305765 ,S 2075 1 FOR UNITS BUILT WITH THE FORCED LUBRICATION SYSTEM DESIGN FOR USE W/INTEGRAL PUMP ON UNITS BUILT PRIOR TO THE FORCED LUBRICATION SYSTEM DESIGN Kits/Assys Where Needed 23
Group: MAINSHAFT & SYNCHRO(AUX) MAINSHAFT & SYNCHRO(AUX) Item Current Part Description 1 14897 SPRING 2 A-7331 SYNCHRONIZER ASSY 3 4 20323 A-7254 5 7 8 10 11 4302276 22899 4302092 22898 5556503BOX K-4122 SLIDING CLUTCH SYNCHRONIZER ASSEMBLY AUXILIARY MAINSHAFT WASHER REDUCTION GEAR SPACER BEARING 12 24 HEX FLANGE CRIMPED NUT KIT Replaced Part Qty. Notes 1 HI RANGE Kits/Assys Where Needed K-3492,K-3494,K3519,K-3522 K-3492,K-3494 1 1 LO RANGE K-3494 K-3492,K-3494 3 4304396 4304397 A 5917 A - 4937 A - 5876 5556503 1 1 1 1 1 4302321,4306520 1 23661 K-3519,K-3522
Group: MAINSHAFT ASSY MAINSHAFT ASSY Item Current Part Description Replaced Part Qty. 1 2 3 4 5 S-2688 62504 4304614 14750 23653 4303404 ,4303913 1 1 1 1 1 6 7 8 9 10 11 12 13 14 15 14749 4305997 4303620 4303603 4303477 4302384 4302381 4300830 4302398 4305996 MAINSHAFT ASSY ROLL PIN 3-SIDED KEY SNAP RING REVERSE GEARMAINSHAFT SPACER SLIDING CLUTCH 1ST GEAR-MAINSHAFT WASHER 2ND GEAR-MAINSHAFT 3RD GEAR-MAINSHAFT OD GEAR-MAINSHAFT WASHER .244-BLUE WASHER SLIDING CLUTCH 4300890 4301407 4303618 4302397 4303414 4302385 4302382 ,4302383 691922 1 2 1 2 1 1 1 1 4 1 Notes Kits/Assys Where Needed S-2688 K-3519,K-3522 K-3519 25
MISCELLANEOUS Item 26 Current Part Description Replaced Part Qty. Notes 5586272 71203 71204 71205 71206 SHIFT DIAGRAM LABEL SILICONE LUBE ADHESIVE SEALANT SEALANT SILICONE LUBE 5586268 1 1 1 1 1 8 OZ (236.59 CC)-FLEET SIZE 0.5 CC (SINGLE APPLICATION SIZE) 2 CC (SINGLE APPLICATION SIZE) 4 CC (SINGLE APPLICATION SIZE) Kits/Assys Where Needed K-3519 K-3484
Group: OIL COOLER OIL COOLER Item Current Part Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 18025 19424 X-8-535 X-3-506 18211 19419 19415 X-10-501 18209 17190 19423 18210 19422 S-1404 17237 OIL COOLER HOSE CAPSCREW LOCKWASHER BRACKET CONNECTOR SWIVEL WASHER PLUG-RUBBER MOUNT STRAP CLAMP NUT ELBOW OIL FILTER FILTER ELEMENT Replaced Part 17238 Qty. 1 1 2 2 4 6 4 2 2 8 5 2 4 1 1 Notes 25 FEET 5/16"-16X2-1/2" 5/16" Kits/Assys Where Needed K-1956 K-1956 K-1956 K-1956,K-3441,S-1404 K-1956 5/16" K-1956 K-1956 K-1956 K-1956 K-1956 S-1404 27
Group: OIL FILTER OIL FILTER Item Current Part Description 1 2 3 4 5 6 7 8 9 10 19419 X-8-453 X-8-452 4304820 4301123 K-3441 4304827 17007 K-3441 A-7300 CONNECTOR SCREW SCREW GASKET ELBOW OIL FILTER/ADAPTER KIT OIL FILTER ELEMENT ELBOW OIL FILTER/ADAPTER KIT AUX COUNTERSHAFT COVER ASSY 28 Replaced Part A - 7174 Qty. 1 4 1 1 1 1 1 1 1 1 Notes Kits/Assys Where Needed K-1956,K-3441,S-1404 K-3441 K-3441 K-3441 K-3441 K-3441 K-3441
Group: RANGE CYLINDER RANGE CYLINDER Item Current Part Description 1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 A-5474 14347 691348 14765 14341 14345 14344 X-1-1010 691955 K-3365 X-8-647 X-8L-605 X-3-600 X-12-208 K-2908 X-8-264 18 K-3682 SHIFT YOKE ASSY GASKET RANGE CYLINDER -O- RING PISTON -O- RING -O- RING NUT GASKET RANGE CYL COVER KIT CAPSCREW CAPSCREW LOCKWASHER PIPE PLUG -O- RING KIT HEX FLANGE HEAD SCREW RANGE/SPLITTER VALVE KIT Replaced Part 23353 691440 691442 X 8 259 5561801 ,5561804 ,K 2907 Qty. 1 1 1 1 1 1 1 1 1 1 2 2 2 3 1 4 Notes Kits/Assys Where Needed K-3484,K-3518 K-3484 K-3484 K-3484 5/8"-18 K-3365,K-3484,K-3518 3/8"-16X4-3/4" 3/8"-16X3" 3/8" 1/8" NPT FOR SOLENOID VALVE #10-24 X 1 1/4 1 29
Group: REVERSE IDLER REVERSE IDLER Item Current Part Description 1 2 3 4 5 6 X-7-1008 14283 4302982 14287 16757 K-3209 CAPSCREW WASHER WASHER BEARING REVERSE IDLER GEAR IDLER SHAFT REPL KIT 7 8 9 4303336 4303336 4305513 RETAINING RING RETAINING RING IDLER SHAFT 30 Replaced Part 14282 4305020 22409 16405 ,4302981 ,4305513 Qty. Notes 2 2 4 2 2 2 5/8"-18X1-1/4 2 4 2 Kits/Assys Where Needed K-3209,S-2995,S-2998 K-3519,K-3522 K-3209 K-3209 K-3209
Group: SHIFT BAR HOUSING SHIFT BAR HOUSING Item Current Part Description Replaced Part Qty. Notes 1 S-2915 691532 1 HOUSING ONLY (DOES NOT INCLUDE SPEED SENSORS) 2 4302676 SHIFT BAR HOUSING ASSY GASKET 14918 1 4 20070 OIL TROUGH 1 WILL CAUSE INTERFERENCE ON UNITS BUILT WITH THE FORCED Kits/Assys Where Needed K-3518,S-2905,S2915,S-2927 S-2905 31
Item Current Part Description Replaced Part Qty. 5 6 20332 X-8-423 AIR VALVE SHAFT CAPSCREW 17177 1 2 7 8 10 11 12 13 14 15 16 16 X-12-603 4301378 21966 4301372 17179 4303655 22941 20815 X-8L-602 X-8L-604 PIPE PLUG DOWEL PIN PLUNGER SPRING GASKET PLUG NEUTRAL LIGHT SWITCH LIFTING EYE CAPSCREW CAPSCREW X12 602 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 999 15899 15900 22940 4303656 691661 X-14-800 691712 X-14-1200 14658 3220 1634 14659 691601 4301366 691600 4301365 4301364 K-3231 14142 X-8C-409 4303656 15900 S-2905 PIN GASKET REVERSE LIGHT SWITCH PLUG COMPRESSION SPRING STEEL BALL SHIFT YOKE STEEL BALL SHIFT BLOCK LOCKSCREW INTERLOCK PIN SHIFT BLOCK SHIFT YOKE YOKE BAR SHIFT YOKE YOKE BAR YOKE BAR SPEED SENSOR KIT -O- RING CAPSCREW PLUG GASKET SHIFT BAR HOUSING ASSY 999 S-2927 SHIFT BAR HOUSING ASSY Notes Kits/Assys Where Needed LUBRICATION SYSTEM. 32 17178 12639 17105 1 2 1 1 1 1 1 2 2 16 691532 2 2 1 2 3 3 1 2 1 5 1 1 1 1 1 1 1 2 2 2 3 3 1 691532 1 16830 15917 4301376 4302212 4302994 A - 6398 ,A - 6724 15917 NOT TO BE USED ON UNITS BUILT WITH THE FORCED LUBRICATION SYSTEM. 3/8" NPT S-2905,S-2927 K-3760 S-2905,S-2927 S-2905,S-2915,S-2927 S-2905,S-2915,S-2927 SWITCH NORMALLY CLOSED S-2956 3/8"-16X1-1/2" 3/8"-16X1-1/4"- OR USE 14 PCS OF X8L-604 WITH 2 PCS OF X-8L-602 S-2905,S-2915,S-2927 SWITCH NORMALLY OPEN S-2905,S-2915,S-2927 S-2905,S-2927 1/2" REVERSE/1ST 3/4" 2ND/3RD 4TH/5TH 4TH/5TH 4TH/5TH 2ND/3RD 2ND/3RD REVERSE/1ST SINGLE PICK-UP (2 PIN) S-2905,S-2927 S-2905,S-2927 S-2905,S-2927 S-2905,S-2927 S-2905,S-2927 S-2905,S-2927 S-2905,S-2927 S-2905,S-2927 S-2905,S-2927 S-2905,S-2927 K-3638,S-2905,S-2927 1/4"-20X5/8" S-2905,S-2915,S-2927 S-2905,S-2915,S-2927 COMPLETE - FOR UNITS BUILT PRIOR TO THE FORCED LUBRICATION SYSTEM DESIGN COMPLETE - FOR UNITS BUILT WITH THE FORCED LUBRICATION SYSTEM DESIGN
Group: SHIFT CONTROLS SHIFT CONTROLS Item Current Part Description Replaced Part Qty. 1 S-2989 S - 2985 1 1 S-2990 2 K-3997 PUSHBUTTON ASSEMBLY PUSHBUTTON ASSEMBLY COBRA SHIFT LEVER KIT (RHO) W/MACK SWING ARM 3 5505111 4 5505110 5 K-3980 6 7 A-7982 K-3979 SHIFT LEVER KNOB DECAL SHIFT LEVER POSITION STRIP COBRA SHIFT LEVER KIT (RHO) JUMPER HARNESS ASSY SPACER KIT 4305447,K-3680 Notes 1 FOR USE WITH REMOTE LEVER 1 (LEFT HAND DRIVE), ALSO KNOWN AS (RHO) RIGHT HAND OPERATION - FOR UNITS USING THE MACK 10MY559M SWING ARM BRACKET Kits/Assys Where Needed 1 1 K-3680 1 1 1 (LEFT HAND DRIVE), ALSO KNOWN AS (RHO) RIGHT HAND OPERATION INCLUDES (4) SPACER MOUNTING SCREWS 33
Group: X-Y SHIFTER MODULE X-Y SHIFTER MODULE Item Current Part Description Replaced Part Qty. 1 2 3 4 5 6 999 4305452 X-8C-615 4304602 5559348 K-3438 K-4009 K-3436 GASKET CAPSCREW BREATHER TY-RAP POSITION SENSOR KIT XY SHIFTER REPAIR KIT XY SHIFTER KIT 4301958 1 4 1 2 2 1 1 34 23605 691551 ,691926 691381 ,A - 7034 Notes Kits/Assys Where Needed K-3436,K-4009 1/4" NPT K-3682,K-4118
35
For parts or service call us Pro Gear & Transmission, Inc. 1 (877) 776-4600 (407) 872-1901 parts@eprogear.com 906 W. Gore St. Orlando, FL 32805
RTO-16910B-DM2 July 2011 . For parts or service call us Pro Gear & Transmission, Inc. 1 (877) 776-4600 (407) 872-1901 parts@eprogear.com 906 W. Gore St. Orlando, FL 32805 . 2 Contents
RTO-16710C-AS2 RTO-16910B-AS2 RTO-16910B-DM2 RTO-16910C-AS2 RTO-18910B-AS2. General Information Cautions, and Warnings Follow the specified procedures in the indicated order to avoid personal injury. Follow the specified procedures in the indicated order to avoid equipment malfunction or damage
RTO-16710C-AS2 RTO-16910B-AS2 RTO-16910B-DM2 RTO-16910C-AS2 RTO-18910B-AS2. General Information Cautions, and Warnings Follow the specified procedures in the indicated order to avoid personal injury. Follow the specified procedures in the indicated order to avoid equipment malfunction or damage
rto-16710b-as2 tb-f55-12r rto-14910c-as2 tb-f80-12r rto-16910c-as2 10-speed ultrashift rto-14910b-dm2 tn-f89-12r rto-16910b-dm2 ultrashift plus automated models with internal oil pump 10-speed fm-14e310b-las tn-j01-12r fm-15e310b-las fo-10e310c-vas tn-j06-12r fo-14e310c-las fo-16e310c-las
For parts or service call . us. Pro Gear & Transmission, Inc. 1 (877) 776-4600 (407) 872-1901 . parts@eprogear.com 906 W. Gore St. Orlando, FL 32805
1-351 July 1-31 July 1-31 July 1-31 July 1-31 July 1-31 July 1-31 July 1-11 July 12-31 July 1-31 July 1-31 July 1-31 July 1-24 July 24-31 July e (1) I. . 11th ngr Bn 33 809 1 13 lst 8" How Btry 9 186 0 6 1lt Bda, 5th Inmt Div (weoh)(USA) 0o7F 356 E L 5937 ENCIOSURE (1) 5 SWCWT DECLASSIFIED. DECLASSIFIED
8 Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where Needed 19 X-
For parts or service call . us. Pro Gear & Transmission, Inc. 1 (877) 776-4600 (407) 872-1901 . parts@eprogear.com 906 W. Gore St. Orlando, FL 32805
Abrasive jet machining (AJM), also called abrasive micro blasting, is a manufacturing process that utilizes a high-pressure air stream carrying small particles to impinge the workpiece surface for material removal and shape generation. The removal occurs due to the erosive action of the particles striking the workpiece surface. AJM has limited material removal capability and is typically used .
