Dr. Philip Perconti Materials Research Campaign 3

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UNCLASSIFIEDDr. Philip PercontiMaterials Research Campaign3 November 2015UNCLASSIFIEDThe Nation’s Premier Laboratory for Land Forces

UNCLASSIFIEDMaterials Research CampaignMaterials Research cross-cuts ARL’s four focused S&T campaigns. Materials areubiquitous and underpinning for enhancing existing capabilities, developing newcapabilities, and mitigating emerging threats.Example Army Needs*:Example Technology Gaps: Operate in contested, congested,and competitive environments Lightweight Materials Unburden the Soldier Disruptive Energetics Expeditionary Maneuver Adaptable and Reconfigurable RFelectronics Lighter, more effective protection Improved Lethality and Effects*“The U.S. Army Operating Concept: Win in aComplex World,” TRADOC Pamphlet 525-3-1, 07October 2014 “On Demand” and “Materials-by-Design” Ultra-low power, flexible electronics &communications High energy dense Soldier PowerRevolutionary Materials for Army Capabilities Beyond 2030UNCLASSIFIED2The Nation’s Premier Laboratory for Land Forces

UNCLASSIFIEDMaterials Research TaxonomyMaterials Research – Fundamental research for scientific discovery andinnovation to provide superior materials and devices needed for lasting strategicland power dominance. PhotonicsImaging Sensors & OpticsChemical Specific SensingSensor ProtectionUV OptoelectronicHigh Energy & Tactical LaserQuantum InformationScienceElectronicsNano & 2DMEMSFlexible & ConformableEnergy EfficientRF Active & PassiveUNCLASSIFIED Manufacturing ScienceAdvanced & AdditiveManufacturingPolymer CoatingsCorrosion & FatigueEnergy Coupled-to-MatterBiological and Bio-inspired Materials from Biology Technology from BiologicalSystems Characterization and SensorsStructural Advanced Platform Integrated Structural & Energy3High Strain Rate & Ballistics Lightweight & Specialty Metals Ceramics & Transparent Fabrics & Wearables Energy Absorbing Composites & Hybrid Penetrator & Warhead Advanced Mechanics ofMaterials Energy & PowerEnergy StoragePower Generation & EnergyHarvestingFuel CellThermal ScienceThe Nation’s Premier Laboratory for Land Forces

UNCLASSIFIEDMaterials Research CampaignKey Campaign Initiatives: Energy Coupled to Matter for Responsive Materials – materials modified by application ofhigh-energy fields Lightweight Materials for Army Platforms – hybridized ceramics, composites, holistic systemweight reduction Materials for Soldier and Platform Power Systems – tactical energy independence Agile Expedient Manufacturing – materials on demand and by design Energy Efficient Electronics and Photonics – lead-based topological materials, wideband gapmaterials, active heterogeneous interfaces, 2D materials Quantum Sciences – multi-site, multi-node, distributed quantum information using modularquantum networks, communications, and sensingCore Campaign Enablers: Multiscale Research of Materials – modeling and experimentation to bridge the scales Living Material Interfaces – microbial consortia, bacterial-metal binding, materials precursorgenerationUNCLASSIFIED4The Nation’s Premier Laboratory for Land Forces

UNCLASSIFIEDMaterials Research CampaignEnergy Coupled to Matter for Responsive MaterialsAccess to Denied EnvironmentOnCommandEnergy FieldCatchLaunch NEW MATERIALExosuiteActive Eye ProtectionConformal StealthMaintain Overmatch . Austere Entry and Maneuver .Unburden the SoldierFUTURE TECHNOLOGYCURRENT RESEARCH Coherent Grain AlignmentField SusceptibilityActive Phase TransformationUNCLASSIFIED5Responsive Mobility ActuationStructural & Flexible PowerActive MembranesSmart Protection MaterialsSmart Lethality MaterialsThe Nation’s Premier Laboratory for Land Forces

UNCLASSIFIEDMaterials Research CampaignEnergy Coupled to Matter for Responsive MaterialsTexturedDensificationFunctional AlignmentRE:Al2O3powder inepoxyNSResponsivePulverization 2 Tesla MagnetPhysical Property(Magnetic, Thermal,Electrical)Measurement SystemUNCLASSIFIED6The Nation’s Premier Laboratory for Land Forces

UNCLASSIFIEDMaterials Research CampaignLightweight Materials for Army PlatformsUnburden the SoldierMobile Protected Firepower (MPF)Low Velocity Air DropFuture Vertical Lift (FVL)Self-DeployableEnabling Requirements- for- Future Operational CapabilitiesMulti-functional Materials(e.g. Structural Batteries)Ultra-strong Magnesium AlloysEfficient Lightweight Hybrid Composites(e.g. Long Periodic Stacking Order via Equal-ChannelAngular Work Hardening)Aviation .Mobile Protected Firepower .Unburden the SoldierFUTURE TECHNOLOGYCURRENT RESEARCH Multi-Functional (Structural ) MaterialsHybrid CompositesStructural MagnesiumBoron Based Structural Armor CeramicsUNCLASSIFIEDHolistic Design Approach Enabling 50%Structural Weight Reduction7The Nation’s Premier Laboratory for Land Forces

UNCLASSIFIEDMaterials Research CampaignLightweight Materials for Army PlatformsFabricationDesign & OptimizationWeight & PerformanceOptimizatione.g. CRADA on TBIMg Extreme Work Hardening14HUNCLASSIFIED818RIncrease Fault Area MoreSlips More Ductility Greater StrengthThe Nation’s Premier Laboratory for Land Forces

UNCLASSIFIEDMaterials Research CampaignAgile Expedient ManufacturingBattle forAFFORDABILITYw/ Agility; Flexibility &ReadinessFactory ofthe FutureNew Materials byDesignMateriel onDemandModelBasedEnterpriseAdaptive Materials On-Demand &By-Design for an ExpeditionaryForceAffordability .Logistic Optimization .Logistic DemandIndigenous Resourcing3D Flexible Electronics3D Additive Manufacturing3D SensorsAccelerated CertificationLow Cost Near-Net-ShapeAlternative Water & FuelUNCLASSIFIED9The Nation’s Premier Laboratory for Land Forces

UNCLASSIFIEDMaterials Research CampaignAgile Expedient ManufacturingManufacturing Science:Processing-Microstructure DesignSynthesis Science: Precursors(e.g. Polymer, Metal,, Ceramic Nanomorphologically designed)(e.g. Non-equilibrium Solidification; HydrodynamicPhase Stabilization; Thermomechanical Hardening)MetalOnCompositesFume HoodSpray NozzleFume HoodRobotGasHeaterSolution:By-DesignHeater3D Printing/ AdditiveManufacturing(AM):Materiel on DemandPowderFeederMicrostructure Performance (e.g.Probabilistic –based) PredictionStandards:Expediente.g. CRADA on AMThe UnknownChallengeUNCLASSIFIEDThe Nation’s Premier Laboratory for Land Forces

UNCLASSIFIEDTime ScaleCore Campaign EnablerMultiscale Research of MaterialsElectrochemistryLength odel potentials &reactionsUNCLASSIFIEDSimulate bulk electrolyte andModel Solid Electrolyte InterphaseSEI component transport(SEI) formation & properties11Electrochemical ContinuumModeling: transport incomposite electrodes andelectrochemical cellsThe Nation’s Premier Laboratory for Land Forces

UNCLASSIFIEDCore Campaign EnablerLiving Material InterfacesMicrobial EnabledExpeditionary ProcessingBody armorPrecursorfrom wastematerialsWaste to Energy/Biofuel SynthesisRapid PrototypingMicrobialconsortiasynergisticproduction ofmaterials andremediationWater Purification & RecyclingProbiotic enhanced foodfor Soldier ProductivityMaterials engineeredon the fly usingrenewable resourceson the battlefieldBiohybrid MaterialsEvolving today’s re-healable materialsconcepts to enable self-assemblingand healing electronics in 2040Self-assemblingand healingelectronicsFY15 visiting FacultyDecreaseddown time dueto gut ailmentsUNCLASSIFIEDBacterial Healing of ConcreteCement and Concrete Composites, 33(7), 763-770 (2011)12The Nation’s Premier Laboratory for Land Forces

UNCLASSIFIEDMaterials Research FacilitiesRodman Materials Research Lab, APGAberdeen Proving Ground, MDExpeditionary Manufacturing Science Center Composites Polymers Metals Ceramics Materials Processing Energetic Materials Smart Munitions Impact PhysicsZahl Physical Sciences Lab, ALCCold SprayLaboratoryFiber and FilmProcessing LabMicro DispenseSystemAdelphi Laboratory Center, MD Nanobiotechnologies Nonlinear material Flexible electronicsresearch & Advanced specialtycharacterizationelectronics material Power electronicsgrowthUNCLASSIFIED13Center forResearch inExtreme BatteriesSpecialtyElectronicsCenterThe Nation’s Premier Laboratory for Land Forces

UNCLASSIFIEDExpeditionary ManufacturingScience Center2015New buildingsites in officepark forconsortiumfacility2017Capabilities (partial):Consortium PartnershipCRADA IndividualCRADA Selective Laser Sintering System Direct Metal Laser SinteringCold SprayLaboratory Hybrid AM systemMachineIndustrySystem Integrators Stereo Lithography Multi-Jet PrinterFiber and FilmProcessing Lab Wire Arc Additive Manufacturing Polymer powder production Measuring Metrology System Powder rheometer/flowMicro DispenseSystemUNCLASSIFIED Powder degassing systemSubsystemManufacturersEntrepreneursAcademia X-ray CT systems ( other Characterization Capabilities)1414The Nation’s Premier Laboratory for Land Forces

UNCLASSIFIEDQuestions?UNCLASSIFIED1515The Nation’s Premier Laboratory for Land Forces

UNCLASSIFIED 2 The Nation’s Premier Laboratory for Land Forces Materials Research Campaign Revolutionary Materials for Army Capabilities Beyond 2030 Example Army Needs*: Operate in contested, congested, .

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