ABB Instrumentation ABB Damper Drive Solutions Building

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ABB InstrumentationABB damper drive solutionsBuilding on the Bailey heritage

SuperheaterSelected Catalytic Reduction(SCR) Outlet Damper DrivesSteam DrumTube SectionSelected CatalyticReduction (SCR)Inlet DamperDrivesOverfire Air System (OFA) DrivesEconomizer BypassDamper DrivesBurner Nozzle/Tilt DrivesAir HeaterSecondary Air/Windbox DrivesCoal SiloTempering Air Damper DrivesCold Air Damper DrivesPulverizer DrivesPrimary Air Fan DriveHot Air Damper DrivesForced Draft Fan DriveIt’s time for improved boiler controlThe average power plant has hundreds of actuators controlling airflow and otherprocess variables to maximize the combustion process and minimize emissions.If these are over 10 years old, they are not providing the accuracy needed to controlfuel costs and emissions wasting 100,000’s per year.ABB has a full-line of actuators and positioners to upgrade or replace damper drivesfrom Bailey or any other manufacturer, resulting in more efficient boiler operation andreduced costs.2 Upgrade solutions for damper actuators ABB Instrumentation

Electrostatic PrecipitatorsSelected Catalytic ReductionBypass Damper DrivesInduced Draft Fan DrivesWet Flue Gas Desulferization(FGD) SystemRe-energize boiler performanceand lower costsDid you know?– A ccording to Electric Power ResearchInstitute (EPRI) calculations; improvingexcess O² control 0.5% with tighterFD / ID fan damper positioning canresult in 0.15% heat rate improvement.For a 500 MW coal fired boiler, that canresult in 120,000 per year fuel savings!Improved heat rateOld damper actuators do not respond quickly and accuratelyto signals from the control system resulting in inefficientcombustion. The result is poor heat-rate and undesirableemissions. Upgrading your actuators improves these and canresult in immediate fuel savings.Emissions ReductionAvoid expensive fines, upgrading or replacing old OFA, SOFA orfuel/air damper actuators helps reduce emissions and the finesassociated with not meeting EPA directives.Reduce maintenance costsOld damper actuators result in increased repair and maintenanceexpenses. Upgrading them reduces maintenance and theassociated costs in terms of spares, time and unplannedshutdowns.Reduce operating costsUpgrading damper actuators saves fuel costs by reducingprocess variability. ABB’s pneumatic positioners also have lowair consumption reducing compressor operating costs. Giventhe number of final control elements in the average plant, thetotal cost savings can reach 100,000’s per year.ABB Instrumentation Upgrade solutions for damper actuators 3

Damper drives over 10 years old are costing you moneyDid you know? ABB purchased Bailey in1999 and fully supports allof their products includingthe thousands ofBailey damperdrives installed overthe years. Wehave OEM spareparts, upgradesand replacementsfor all the Baileymodels.Upgrade positioners4 Upgrade solutions for damper actuators ABB InstrumentationUpgrade your existing Bailey damper drives to enhanceyour existing investmentAs the original manufacturer, ABB offers new cylinders andpositioners that can increase the performance and efficiencyof your existing Bailey damper actuator.Intelligent Electropneumatic PositionersABB’s TZIDC smart positioner has best-in-class positioningaccuracy and delivers reliable operation under harshest process conditions. The TZIDC brings digital communicationsto old Bailey damper drives via an upgrade kit.Pneumatic PositionersWhen digital communications are not needed the ABB AVpneumatic positioners are control devices that satisfy awide range of applications. They provide fast, sensitive, andaccurate positioning of damper drives. The AV is a directreplacement for old Bailey positioners.Replace cylinders

Experience maximum boiler performance with new damper drivesTo obtain maximum performanceimprovements a complete damper drivereplacement may be needed. ABB offersa variety of solutions that are designedto be direct replacements of yourold damper drives to maximize boilerefficiency and minimize fuel costs andemissions.Did you know? ABB manufactures upgrades for thefollowing Bailey AC Series Air-OperatedRotary Damper Actuators: AC0404,AC0608, AC0816, & AC1016.Contrac RHD 250 on DamperBailey Rotary Actuator Upgrade GuideOld Bailey Drives*ABB Upgrade SolutionsAC0404AC0608AC0816AC1016PneumaticUP1 or UP2UP2 or UP3UP4 or UP5UP6ElectricalPME120RHD500RHD1250 or RHD2500RHD4000*Contact ABB for Bailey simple cylinder linear actuator upgradesABB Instrumentation Upgrade solutions for damper actuators 5

ABB Actuator and Positioner SolutionsPneumatic Rotary ActuatorsUP ModelsSpecificationsUP1UP2UP3Rated Torque ft.lb/Nm90/122450/610800/1085Supply Pressure psi/Kpa100/690100/690100/690Electric Rotary ActuatorsContrac ModelsSpecificationsPME120RHD250RHD500RHD800Rated Torque ft.lb/Nm80/100200/250400/500600/800Stroke Time sec/90º20101010Pneumatic Linear ActuatorLP 82Cylinder Bore x Stroke (inches)2.5x54x46x8Supply Pressure psi/Kpa90/62090/62090/620Rated Torque at Damper Lever for90º Rotation ft.lb/NmABB’s broad damper actuator line delivers quality,power and performance to a wide range ofindustries, especially power utility plants. They excelin applications where exact control and speed cansave fuel costs or improve efficiency e.g. forceddraft and induced draft dampers. They utilize thepower of digital technology to provide exact controland built-in diagnostics.Did you know? ABB’s Contrac drives are maintenancefree for 10 years!RHD500 Contrac Electric Actuator6 Upgrade solutions for damper actuators ABB InstrumentationUP5/6 Pneumatic Actuator Electric Rotary Actuators: ABB Contrac Actuators are thepremier choice for the power industry and other industrialenvironments where high performance and superior reliabilityare demanded. With a wide range of output torque theyare available in sizes to meet all requirements. Offering highaccuracy, ease of use and minimal scheduled maintenance,these damper drives are the ultimate upgrade to your oldinstallations. Pneumatic Rotary Actuators: ABB UP’s are built on theBailey heritage and designed as a direct replacement for theold series of Bailey damper drives. The ABB UP1 throughUP6 are available with torque ratings of 90 to 4700 ft.lbsmaking them suitable for most damper applications. Pneumatic Linear Actuators: The ABB LP series of actuatorsprovide a cost-effective linear actuation solution that is ideallysuited for applications like windbox dampers and louvers.The LP is a direct drop-in replacement for many “older” pistonactuators.

UP4UP5UP6UP6 620Did you know?LP10 Linear Actuator with TZIDC Smart Positioner ABB’s broad line of damperactuators include pneumatic orelectric with linear or rotary motion.We can solve almost every damperdrive application in your plant.Digital and Analog Positioner SolutionsPositioner ModelCommunicationTZIDC4-20mA HARTTZIDC-110Profibus-PATZIDC-120FOUNDATION FieldbusAV1Pneumatic 3-15 psiAV2 and AV3Electro-pneumatic 4-20mAWhat’s Next?As you see, ABB fully supports BaileyDamper Drives with upgrades andreplacements. For assistance identifyingall of the damper actuators in your plantthat can be upgraded or replaced, pleasecontact your local ABB Instrumentationsales representative.Questions? Call 1-800-HELP-365LP20 Pneumatic Linear Actuatorswith AV Positioners Installed onWindbox DampersABB Instrumentation Upgrade solutions for damper actuators 7

ABB Inc.125 E. County Line RoadWarminster, PA18974-4995Tel: 1 215 674 6000Fax: 1 215 674 7183E-mail: instrumentation@us.abb.comContact ABB Instrumentationfor details on other serviceswe offer including:RepairsCalibrationAnalytical ServicesDevice ManagementStart-up and CommissioningFor service call:1-800-HELP-365The Company’s policy is one of continuous productimprovement and the right is reserved to modify theinformation contained herein without notice.Printed in USA (12.09 Duke 2K)www.abb.com/instrumentation Copyright 2009 ABB. All rights reserved. USCS 1590 PB/damper drive - ENContact us

ABB Instrumentation Upgrade solutions for damper actuators 7 Pneumatic Rotary Actuators UP Models UP1 UP2 UP3 UP4 UP5 UP6 UP6 M/S Specifications Rated Torque ft.lb/Nm 90/122 450/610 800/1085 1450/1966 2800/3796 4700/6372 9400/12744 Supply Pressure psi/Kpa 100/690 100/690 100/690 100/690 100/690 1

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