MicroLogix 1100 Programmable Controllers User Manual
MicroLogix 1100ProgrammableControllersBulletin 1763 Controllers and1762 Expansion I/OUser Manual
Important User InformationSolid state equipment has operational characteristics differing from those ofelectromechanical equipment. Safety Guidelines for the Application, Installation andMaintenance of Solid State Controls (publication SGI-1.1 available from your localRockwell Automation sales office or online athttp://literature.rockwellautomation.com) describes some important differencesbetween solid state equipment and hard-wired electromechanical devices. Because ofthis difference, and also because of the wide variety of uses for solid state equipment,all persons responsible for applying this equipment must satisfy themselves that eachintended application of this equipment is acceptable.In no event will Rockwell Automation, Inc. be responsible or liable for indirect orconsequential damages resulting from the use or application of this equipment.The examples and diagrams in this manual are included solely for illustrative purposes.Because of the many variables and requirements associated with any particularinstallation, Rockwell Automation, Inc. cannot assume responsibility or liability foractual use based on the examples and diagrams.No patent liability is assumed by Rockwell Automation, Inc. with respect to use ofinformation, circuits, equipment, or software described in this manual.Reproduction of the contents of this manual, in whole or in part, without writtenpermission of Rockwell Automation, Inc., is prohibited.Throughout this manual, when necessary, we use notes to make you aware of tifies information about practices or circumstances that can causean explosion in a hazardous environment, which may lead to personalinjury or death, property damage, or economic loss.Identifies information that is critical for successful application andunderstanding of the product.Identifies information about practices or circumstances that can leadto: personal injury or death, property damage, or economic loss.Attentions help you identify a hazard, avoid a hazard, and recognizethe consequence.SHOCK HAZARDLabels may be on or inside the equipment, such as a drive or motor, toalert people that dangerous voltage may be present.BURN HAZARDLabels may be on or inside the equipment, such as a drive or motor, toalert people that surfaces may reach dangerous temperatures.Rockwell Automation, DeviceNet, ModBus, Allen-Bradley, SLC 5/02, SLC 5/03, PLC-5, MicroLogix, SLC 500, RSLogix, RSLinx, and RSLogix500 are trademarks of Rockwell Automation, Inc.Trademarks not belonging to Rockwell Automation are property of their respective companies.Publication 1763-UM001C-EN-P - January 2010
Summary of ChangesTo help you find new and updated information in this release of the manual,we have included change bars as shown to the right of this paragraph.Firmware Revision History1Features are added to the controllers through firmware upgrades. See the latestrelease notes, 1763-RN003, to be sure that your controller’s firmware is at thelevel you need. Firmware upgrades are not required, except to allow you accessto the new features.Publication 1763-UM001C-EN-P - January 2010
Summary of Changes2Notes:Publication 1763-UM001C-EN-P - January 2010
Table of ContentsPrefaceWho Should Use this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Purpose of this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Related Documentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Common Techniques Used in this Manual. . . . . . . . . . . . . . . . . . . . . . 10Chapter 1Hardware OverviewHardware Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Component Descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12MicroLogix 1100 Memory Module and Built-in Real-TimeClock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121762 Expansion I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Communication Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Communication Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Chapter 2Installing Your Controller3Agency Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Compliance to European Union Directives . . . . . . . . . . . . . . . . . . . . . 19EMC Directive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Low Voltage Directive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Installation Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Safety Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Hazardous Location Considerations. . . . . . . . . . . . . . . . . . . . . . . . 21Disconnecting Main Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Safety Circuits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Power Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Periodic Tests of Master Control Relay Circuit . . . . . . . . . . . . . . . 23Power Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Isolation Transformers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Power Supply Inrush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Loss of Power Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Input States on Power Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Other Types of Line Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Preventing Excessive Heat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Master Control Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Using Emergency-Stop Switches . . . . . . . . . . . . . . . . . . . . . . . . . . 27Schematic (Using IEC Symbols) . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Schematic (Using ANSI/CSA Symbols). . . . . . . . . . . . . . . . . . . . . 29Installing a Memory Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Using the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Connecting the Battery Wire Connector . . . . . . . . . . . . . . . . . . . . 32Controller Mounting Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Controller and Expansion I/O Spacing . . . . . . . . . . . . . . . . . . . . . . . . 33Mounting the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Publication 1763-UM001C-EN-P - January 2010
4Table of ContentsDIN Rail Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35Panel Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 361762 Expansion I/O Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Mounting 1762 Expansion I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37DIN Rail Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Panel Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38Connecting Expansion I/O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39Chapter 3Wiring Your ControllerWiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Wiring Recommendation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Wiring the Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42Using Surge Suppressors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Recommended Surge Suppressors . . . . . . . . . . . . . . . . . . . . . . . . . 45Grounding the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47Terminal Block Layouts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47Terminal Groupings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49Sinking and Sourcing Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . 501763-L16AWA, 1763-L16BWA, 1763-L16BBB and1763-L16DWD Wiring Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . 50Controller I/O Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53Minimizing Electrical Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53Wiring Your Analog Channels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53Analog Channel Wiring Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . 53Minimizing Electrical Noise on Analog Channels . . . . . . . . . . . . . 54Grounding Your Analog Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55Expansion I/O Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56Digital Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56Analog Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63Chapter 4Communication ConnectionsPublication 1763-UM001C-EN-P - January 2010Supported Communication Protocols. . . . . . . . . . . . . . . . . . . . . . . . . . 71Default Communication Configuration . . . . . . . . . . . . . . . . . . . . . . . . 72Using the Communications Toggle Functionality . . . . . . . . . . . . . . . . 72Changing Communication Configuration . . . . . . . . . . . . . . . . . . . 73Connecting to the RS-232 Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76Making a DF1 Point-to-Point Connection. . . . . . . . . . . . . . . . . . . 77Using a Modem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78Connecting to a DF1 Half-Duplex Network . . . . . . . . . . . . . . . . . 80Connecting to a DH-485 Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83DH-485 Configuration Parameters. . . . . . . . . . . . . . . . . . . . . . . . . 83Recommended Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85DH-485 Communication Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Table of Contents5Connecting the Communication Cable to the DH-485Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86Grounding and Terminating the DH-485 Network . . . . . . . . . . . 87Connecting the AIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89Cable Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90Recommended User-Supplied Components . . . . . . . . . . . . . . . . . 93Safety Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94Install and Attach the AIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94Powering the AIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95Connecting to DeviceNet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97Cable Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97Connecting to Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98Ethernet Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98Chapter 5Using the LCDOperating Principles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102Startup Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103Main Menu and Default Screen . . . . . . . . . . . . . . . . . . . . . . . . . . 104Operating Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106Using Menus to Choose Values . . . . . . . . . . . . . . . . . . . . . . . . . . 106Selecting Between Menu Items . . . . . . . . . . . . . . . . . . . . . . . . . . . 107Cursor Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107Setting Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108I/O Status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109Viewing I/O Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110Monitoring Bit File. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111Target Bit File Number (TBF) . . . . . . . . . . . . . . . . . . . . . . . . . . . 111Monitoring a Bit File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113Monitoring Integer File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117Target Integer File Number (TIF) . . . . . . . . . . . . . . . . . . . . . . . . 117Monitoring an Integer File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119Using the Mode Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124Controller Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124Changing Mode Switch Position. . . . . . . . . . . . . . . . . . . . . . . . . . 125Using a User Defined LCD Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . 128User Defined LCD Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128Configuring Advanced Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130Changing Key In Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130Key In Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130Changing Key In Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131Using Communications Toggle Functionality . . . . . . . . . . . . . . . . . . 133Viewing Ethernet Port Configuration . . . . . . . . . . . . . . . . . . . . . . . . . 133Using Trim Pots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135Trim Pot Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135Changing Data Value of a Trim Pot . . . . . . . . . . . . . . . . . . . . . . . 135Trim Pot Configuration in LCD Function File . . . . . . . . . . . . . . 137Publication 1763-UM001C-EN-P - January 2010
6Table of ContentsError Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137Viewing System Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138Viewing Fault Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139Chapter 6Using Real-Time Clock andMemory ModulesReal-Time Clock Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141Operation at Power-up and Entering a Run or Test Mode. . . . . 141Writing Data to the Real-Time Clock . . . . . . . . . . . . . . . . . . . . . . 142RTC Battery Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142Memory Module Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143User Program , User Data and Recipe Back-up . . . . . . . . . . . . . . 143Program Compare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143Data File Download Protection . . . . . . . . . . . . . . . . . . . . . . . . . . 144Memory Module Write Protection . . . . . . . . . . . . . . . . . . . . . . . . 144Removal/Insertion Under Power . . . . . . . . . . . . . . . . . . . . . . . . . 144Memory Module Information File . . . . . . . . . . . . . . . . . . . . . . . . 144Program /Data Download . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145Program /Data Upload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145Chapter 7Online EditingOverview of Online Editing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147Online Editing Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148Effects of Online Editing On Your System . . . . . . . . . . . . . . . . . . . . 149System Impacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149Data Table File Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150Online Edit Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150Directions and Cautions for MicroLogix 1100 OnlineEdit User. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150Change the RSLinx "Configure CIP Option"(OS Series A FRN 1,2, and 3 only) . . . . . . . . . . . . . . . . . . . . . . . . 150A Download Before Starting Online Edit . . . . . . . . . . . . . . . . . . 151Types of Online Editing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153Edit Functions in Runtime Online Editing . . . . . . . . . . . . . . . . . 154Edit Functions in Program Online Editing . . . . . . . . . . . . . . . . . 154Appendix ASpecificationsExpansion I/O Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163Digital I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163Analog Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171Appendix BReplacement PartsPublication 1763-UM001C-EN-P - January 2010MicroLogix 1100 Replacement Kits . . . . . . . . . . . . . . . . . . . . . . . . . . 179Lithium Battery (1763-BA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180Battery Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Table of Contents7Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181Transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182Appendix CTroubleshooting Your SystemUnderstanding the Controller Indicator Status. . . . . . . . . . . . . . . . . . 185Controller Status LED Indicators. . . . . . . . . . . . . . . . . . . . . . . . . 185Status Indicators on the LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186I/O Status Indicators on the LCD . . . . . . . . . . . . . . . . . . . . . . . . 187Normal Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187Error Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187Controller Error Recovery Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189Analog Expansion I/O Diagnostics and Troubleshooting . . . . . . . . 190Module Operation and Channel Operation . . . . . . . . . . . . . . . . . 190Power-up Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190Critical and Non-Critical Errors . . . . . . . . . . . . . . . . . . . . . . . . . . 191Module Error Definition Table. . . . . . . . . . . . . . . . . . . . . . . . . . . 191Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193Calling Rockwell Automation for Assistance . . . . . . . . . . . . . . . . . . . 194Appendix DUsing Control Flash to UpgradeYour Operating SystemPreparing for Upgrade . . . . . . . .
Refer to publication 1763-RM001, MicroLogix 1100 Programmable Controllers Instruction Set Reference Manual for the MicroLogix 1100 instruction set and for application examples to show the instruction set in use. Refer to your RSLogix 500 programming software user documentation for more information on prog
MicroLogix Programmable Controllers Overview 9 MicroLogix 1400 Controller The MicroLogix 1400 controller is our newest family of controllers to join the popular MicroLogix 1000, MicroLogix 1100, MicroLogix 1200, and MicroLogix 1500 controllers, and is designed to broaden appli
MicroLogix Programmable Controllers Overview 9 MicroLogix 1400 Controller The MicroLogix 1400 controller is our newest family of controllers to join the popular MicroLogix 1000, MicroLogix 1100, MicroLogix 1200, and MicroLogix 1500 controllers, and is designed to broaden appli
install and use your MicroLogix 1500 programmable controller. MicroLogix 1500 Programmable Controllers User Manual 1764-UM001A-US-P A reference manual that contains data and functin files, instruction set, and troubleshooting information for MicroLogix 1200 and MicroLogix 1500. MicroLogix 1200 and MicroLog
MicroLogix/SLC family, the MicroLogix 1200 features an instruction set that is compatible with other MicroLogix controllers as well as SLC 500 controllers. That means that programs written for the MicroLogix 1000, MicroLogix 1500 or SLC 500 can be easily scaled for the MicroLogix 1200. Likewise, the
Manual 1763-UM001 A more detailed description of how to install and use your MicroLogix 1100 programmable controller and expansion I/O system. MicroLogix 1100 Instruction Set Reference Manual1763-RM001 A reference manual that contains data and function files, instruction set, and troubleshooting information for MicroLogix 1100.
MicroLogix MicroLogix 1000 MicroLogix 1100 MicroLogix 1200 MicroLogix 1500 1761-NET-ENI Setting Example 6 (page 18) MicroLogix 1100 CPU Direct (channel1) Setting Example 7 (page 20) CompactLogix All CPUs that support the link I/F on the right 1761-NET-ENI Setting Example 5 (page 16) Al
Read this document before using MicroLogix 1100 controllers with series B FRN 9 operating system firmware. Keep this document with your MicroLogix 1100 Programmable Controllers Instruction Set Reference Manual, publication number 1763-RM001. This document directs you to information on the
Araling Panlipunan Ikalawang Markahan - Modyul 5: Interaksiyon ng Demand at Supply Z est for P rogress Z eal of P artnership 9 Name of Learner: _ Grade & Section: _ Name of School: _ Alamin Ang pinakatiyak na layunin ng modyul na ito ay matutuhan mo bilang mag-aaral ang mahahalagang ideya o konsepto tungkol sa interaksiyon ng demand at supply. Mula sa mga inihandang gawain at .
