Basler Electric
.comanualsDGC-1000DIGITAL GENSETCONTROLLERlPartMBasler Electric's Digital Genset Controller (DGC-1000) offers a low cost microprocessor based integratedalternative for the control and monitoring of small to medium sized gensets. Control includes enginestarting and shutdown as well as system monitoring and remote annunciation. DGC allows user inputs andprogramming to provide a reliable, customizable genset controller. This unique design has features notfound in any competitive models. It monitors and displays eight engine and generator parameters on thefront panel and up to a total of 28 parameters via the front panel scrolling feature. The DGC-1000 offers themost flexible design possible. It has user-definable alarms, pre-alarms, timers, cranking, sender inputs,J1939 engine communications, programmable inputs and outputs with the optional Auxiliary 1/0 featureand an on-board modem for external communications from virtually anywhere.FEATURESMicroprocessor basedFlash memoryDisplays 28 engine/generator parametersUses SAE J1939 CANBUS communications for engine parametersHas user programmable analog sender inputs for oil pressure, coolanttemperature and fuel levelControls engine starting and stoppingPC-configurable with BESTCOMS PC software included with every unitProgrammable engine crankingProgrammable alarms and pre-alarmsNFPA-110 Level 1 compatible (non-air damper application) Optional integral dial-out modemOptional Auxiliary 1/0 moduleRemote annunciation via 2-wire communications and Basler's RDP-110UL recognized, File Number E97035CSA certified, File Number LR23131 ca tri .E FRONT PANEL DISPLAYandOUTLINE DRAWINGSpages 4 and 5lec DESCRIPTION andSPECIFICATIONSpages 2 and 3ADDITIONAL INFORMATIONINSTRUCTION MANUALwwwRequest Publication 9358900990INTERCONNECTDRAWINGpage 6ORDERINGINFORMATIONpages 7 and 8·· §l Basler ElectricROUTE 143, BOX 269 HIGHLAND, ILLINOIS 62249, U.S.A. PHONE 618-654-2341 FAX 618-654·2351SNF-41-02
.comDGC-1000DESCRIPTIONDGC-1000 Digital Genset Controller utilizes microprocessor based technology to provide a versatile system for gensetcontrol, protection and monitoring. This microprocessor design allows customization of the controller's functions to fit virtuallyevery application's needs. DGC-1000 has conventional engine sender inputs. These can be customized via the BESTCOMSPC software to allow virtually any sender to be used. It is also possible for the user to get the engine information from theengine control module and use CANBUS, SAE J1939. This saves money and time normally spent on buying and installingualssenders and mag pickups. DGC-1000 offers an optional dial-out modem to announce alarms and pre-alarms to a computeror pager. There is also an optional auxiliary 1/0 module that allows for four more contact inputs and eight Form C outputs.Optional features enable the user to meet the requirements of NFPA-11 0 Level 1 for non-air damper equipped engines.SPECIFICATIONSMONITORINGDC power input (Battery):12Vdc nominal systems (8-16Vdc)24Vdc nominal systems (16-32Vdc)(both Negative Ground systems)Power dissipated is 16 Watts.Generator voltage input:12-576Vac continuous, 50/60Hz@ 1 VAGenerator line current: 1 or 5 Amp input@ 1 VAOil pressure sender: 0 to 100 PSI (33-240Q)Coolant temperature: 100 F to 300 F (37oC to 149 C)(62.6-637.5Q)Speed input: Magnetic pickup 3V peak minimumto 35V peak into a 1OkQ (32Hz-1OkHz) impedanceFuel level: 0-100% (240-33Q)Contact Sensing Inputs: Emergency Stop, Low CoolantLevel, Automatic Transfer SwitchSAE J1939 CANBUS communicationsGENERATORanINPUTScalPartMGenerator voltage:0 to 600 VacDisplay range is 0 to 15,000VAccuracy is 0.5% of indication or 1Vrms@25 C,whichever is greater (with phase selection switchand panel indication)triOUTPUTSlecContact ratings: 1OA@24Vdc make, break, and carry(Crank, Fuel solenoid)2A@24Vdc make, break, and carry(EPS supplying load, Alarms, Pre-start,pre-alarms)NFPA-110 output to RDP-110.EENVIRONMENTAL SPECIFICATIONSwwwVibration: 10 to 500 Hz@2 GsShock: 15 Gs in each of three mutually perpendicular axesAmbient operating temperature: -40 C to 70 CSalt Fog Testing: Per ASTM 1178-1989 for 100 hoursWeight (max.): 1.9 pounds (0.86 kilograms)2Generator Frequency:Derived from voltage inputsDisplay range is 4 to 70 HzAccuracy is 0.25% of indication or 0.1Hz@25 C,whichever is greaterLine current input (CT):0 to 5 Aac or 0 to 1 Aac RMSDisplay range is 0 to 5000 AAccuracy is 0.5% of indication or 1Arms@25 C,whichever is greater (with phase selection switchand panel indication)kVA:Calculated from voltage and current inputsDisplay range is 0 to 9999kVAAccuracy is 0.5% of indication or 0.1 kVA,whichever is greater@25 CkW:Calculated from voltage and current inputsDisplay range is 0 to 9999kWAccuracy is 0.5% of indication or 0.1kW,whichever is greater@25 CPower Factor:Calculated from voltage and current inputsDisplay range is 1.0 to -1.0PF both leadingand lagging (all four quadrants)Accuracy is 0.01 PF of indication@25 CkWh:Display range 0-999,999,999kWHAccuracy is 0.5% of reading or 1kWH,whichever is greater@25 C
SPECIFICATIONS, continued.comDGC-1000ENGINEGENERATOR SET PROTECTIONOil pressure:Input from sender or SAE J1939 CANBUSDisplay range is 3 to 100 PSI or 103-1035kPSAccuracy is 0.5% or 1PSI/1kPA,whichever is greater@25 CSender input is 33-240QAlarms: Pre-Alarms:Low oil pressureEngine kW overload Maintenance interval timerHigh coolant temperatureLow coolant temperatureBattery charger failure Sender failureLow coolant levelLow fuel levelHigh battery voltageLow battery voltage Fuel Leak Weak batteryLow fuel level TIMERSEngine cooldown: 0 to 60 minutesEngine maintenance: 0 to 5000 hoursPre-Alarm time delays:Weak battery and low battery voltage: 1-10 secondsAlarm time delays:Overspeed: 0-500msSender failure: 0-10 secondsArming delays after crank disconnect:Low oil pressure: 5-15 secondsHigh coolant temperature: 50-150 secondsPre-crank delay: 0-30 secondsarEngine run-time:Display range is 0 to 99,999 hoursAccuracy is 0.5% of indication or 1 hour,whichever is greater@25 C tMBattery voltage:Input from battery is 8 to 36VdcDisplay range is 3 to 36VdcAccuracy is 0.5% of indication or 0.1 volts,whichever is greater@25 CanCoolant temperature:Input from sender or SAE J1939 CANBUSDisplay range is 100 F to 300 F (3JGC to 149 C}Accuracy is 0.5% or 1 F/1 oc,whichever is greater@25 CSender input is 62.6-637.5QLow oil pressureOverspeedOvercrankEmergency Stop button inputHigh coolant temperatureuals calPFuel level:Input from senderDisplay range is 0-100%Accuracy is 0.5% of indication or 1% @25 C,whichever is greaterSender input is 240-33QRPM:lectriInput from magnetic pickup or SAEJ1939 CANBUSDisplay range: 750 to 3600 RPMAccuracy: 0.5% of indication or 2 RPM,whichever is greater@ 25 CNOTE: Final engine parameter accuracies are subjectto sender accuracy.ETOTAL MONITORED PARAMETERSGENERATORwVoltage (three phases and three phases to neutral)Current (three phases)kWHPower FactorkW total and per phaseFrequencykVA total and per phaseENGINEwwOil pressureCoolant temperatureFuel levelBattery voltageHours to next serviceTotal run timeEngine RPMSERIAL COMMUNICATIONSThe DGC-1000 is fully programmable via the RS-232 DB9connector. The DGC-1 000 may be programmed via theprovided Windows 95/98/NT software. This softwarepermits individual parameter setting or complete filetransfers from a personal computer to the DGC-1000 forfast, accurate setup of the DGC-1000.J1939 CANBUS communications allows the DGC-1000 tocommunicate to the engine's ECM to gather informationabout the engine, i.e. oil pressure, engine coolant tem perature, RPM, battery voltage and many more. By usingthe ECM, conventional mechanical senders are no longerrequired. This can save substantial money in installationand purchasing of the senders. It also removes any errorsbetween the information displayed between the ECM andDGC-1 000 that may be present due to inaccuracies in thesenders.The DGC-1000 also has an RS-485 port for four-wirecommunications to the RDP-110 remote display unit. Thisunit may be placed 4000 feet from the DGC-1000 andprovides NFPA-110 (for non-air damper equippedengines) compatible annunciation of 17 operating andalarm indications with only four wires.3
DGC-1000DGC-1000 FRONT PANEL DISPLAYFigure 1 shows the front panel human-machine interface (HMI) for a DGC-1000.DigitalGenselController.com-1l-4t eratureVoltageTime0SupplyingAlarm0Load0r lL J000lPartMBNolinAutoan.ualsDGC-1000Figure 1 - Front PaneltriIndicates the engine is running (operating).Indicates the engine is not running (shutdown).Indicates the unit is in the AUTO mode of operation.Indicates unit is not in the AUTO mode.Indicates an alarm situation by continuous illumination. Indicates a Pre-alarm by flashing.Indicates the system is supplying power to a connected load.lecRun:Off:Auto:Not-in-Auto:Alarm:Supplying Load:caFRONT PANEL LED INDICATORS:PACKAGING:www.EDGC-1000 is delivered ready to install. It utilizes 1/4" quick connect fasteners for interconnection to the genset.4
DIMENSIONS10 75(273 0)10.25(260 4).comDGC-1000 0 25(6 4)uals.J(22.2)TOLERANCE ON ALL CUT OUTanDIMENSIONS 0.01 (0.254)0 218(5 537)DIA HOLE(4 PL)I6 757 25(171.4) (184.2)1 o.25(6.4)02609-11L" " "------ 'ItMEll-------------------------Ellt'Figure 3 - Case Cutout DimensionslParFigure 2 - Dimensions- Top View1------11.25 -------1(285.8)!§.trica.88(22.2).DGC-1000 Bs·-·.'" · B"., ·" , .· B"" -B·-·L.Elec6.00(152.4)-Figure 5- Dimensions- Front ViewJwwwFigure 4 - Dimensions- Side View.NOTES: 1. Dimensions in parentheses are in millimeters.2. All drawings and data subject to change without notice.5
OBUS1:BcI an"TT ·c.('"). L,------JHORNw(f) (1IOa.o.CD('")ns:::::L.::::r.nI-DGC-1000(f) :: wOrr:lec(I)CD::Ien::ICCI.E.triCD1:1:1·::1'.·; CAN HICAN LOOIL PRESSUREFUEL LEVELCOOLANT TEMPSENDER RETURN IP46 UNITSCDCDcw(f) (f IO l. (SENDINGCDI-L,------Jw(f) (1IO"-"'arc::I::ICDtMIClClClc/i\CONNECT TO P3, P6 AND P9 FOR 1 AMP SECONDARY CTsCONNECT TO P4, P7 AND P10 FOR 5 AMP SECONDARY CTs1 fa\STEWART WARNER P/N 411K OR EQUIVALENT. NOT USED IF J19391S USED.ISS PRO P/N R8925 OR EQUIVALENT/4\ffiI ffiMJ1939 SHIELD SHOULD BE GROUNDED AT ONLY ONE POINT. IF GROUNDEDffiIF UNIT IS NOT PROVIDING ONE END OF THE J1939 BACKBONE, THEN CUT JUMPERSTEWART WARNER P/N 334P OR EQUIVALENT. NOT USED IF J19391S USED.IF AN EMERGENCY STOP SWITCH IS NOT USED, JUMPER TERMINALS P17 AND P18.TIED DIRECTLY TO ENGINE CHASSIS.NOT USED IF CAN IS USED.ELSEWHERE IN THE SYSTEM, CUT J1939 SHIELD CONNECTION TO UNIT.TO REMOVE ON-BOARD TERMINATION RESISTOR. ALSO, IF NOT PART OF THEBACKBONE, THE STUB CONNECTING THE UNIT TO THE BACKBONE SHOULD NOTEXCEED 3 FEET IN LENGTH.
DGC-1000ORDERING INFORMATION.com,;:S:: % -f;%6 ;,Audible Alarm Horn, Basler P/N 29760OPTIONAL EQUIPMENTAn audible alarm horn is available that is rated at 80dbfrom 2 feet {0.6 meters) to provide an audible alarmindication to meet NFPA-110. This horn is remotelymounted from the DGC-1000 and can be ordered byAdditional 1/0 (Input/Output)For those applications where more input and outputcontacts are needed to customize the DGC-1000 tothe application, Basler offers an additional card thathas four inputs and eight output contacts. Thesecontacts may be assigned for the particular desiredfunction by using the PC software to label the inputsso the front panel LCD displays the proper messageand the outputs can be easily programmed for anyualsspecifying Basler Part Number 29760.Remote Annunciation Display PanelDial out modemsNFPA-110 for non-air damper equipped engines.Vibration Isolated EnclosureDGC-1000 can be mounted in an optional two-piecemetal enclosure that has four vibration isolatorsinstalled. Basler can also customize this enclosure toyour specific needs, adding terminal strips or cablingfor customer interconnection, alarm horns, emergencystop buttons, etc.tMBasler Electric offers two modem boards for use withthe DGC-1000 for dial out capability to inform a pagerthat an alarm or pre-alarm has occurred with the DGC1000. Up to four phone numbers can be dialed andwill be called in sequence until an answer is received.andesired outcome.Applications and specifications requiring remoteannunciation can be satisfied by using Basler'sRemote Display Panel, RDP-110. Request productbulletin SNE for Remote Display Panel, RDP-11o. Thepanel needs only four wires to annunciate all thealarms, pre-alarms and operating conditions of theDGC-1000. This product meets the requirements ofarThe modems come in two operating temperatureranges. The standard modem is rated from ooc to 50 C, and the extended operating temperature rangedevice will accommodate temperatures from -40 C to 70 C. Please see the style chart for orderinglPinformation.Enhanced CommunicationsSAMPLE SPECIFICATIONThe engine generator control system shall be amicroprocessor based design that incorporates bothengine control and monitoring of the engine andgenerator and displays these monitored quantities ona front panel LCD display. The device shall meet therequirements of NFPA-110 Level 1 and shall providecontacts for remote annunciation. It shall provide theuser the option of setup and adjustment via aPersonal Computer or via the front panel pushbuttons.The device shall be a Basler Electric Model DGC1000; there are no equals.ElectricaThis enhanced communications option allows the userto have advanced communications with the DGC1000. This option provides all of the standard PCsoftware features found in all of Basler's B ESTCOMSsoftware, i.e. fast and easy set-up of all systemconfigurations, alarms, pre-alarms, 1/0 configurationand modem set-up, and much more. It providesenhanced PC communication by providing remotestart-stop control of the genset, remote viewing offaults, remote resetting of faults, and remote meteringof the engine/generator parameters, 28 in all, of theDGC-1000. The remote PC monitoring of the DGC1000 requires the internal modem option and allowsthe user the dial-in and dial-out capability normallyfound in only the most expensive controllers. It doesthis while utilizing the innovative low cost, easy towwwoperate and install DGC-1000 package.7
ORDERING INFORMATION, continuedSTYLE CHARTl. D-MODEL NO.-,-Auxiliary 1/0Dial-out ModemsN) No Auxiliary. 1/04 inputs/8 outputsCommunications0) No dial-out modem1) Std dial-out modem2) Extended operatingffiN) StandardC)EnhanceanA)DDualso G c 1 oooL. -.comDGC-1000temperature rangemodem&tMNOTES:Requires dial-out modem.Example: DGC-1OOO-A2C consists of the basic DGC-1000 digital genset controller, equipped with auxiliary 1/0 of 4 inputsarand 8 outputs, an extended temperature range modem capable of operating in ambient temperatures of -40 to 70 C, andwww.ElectricalPenhanced communications.8§ Basler ElectricROUTE 143, BOX 269, HIGHLAND, ILLINOIS U.S.A.PHONE 618-654-2341 FAX 618-654-235162249P.A.E. Les Pins,67319 Wasselonne Cedex FRANCE87-1010 FAX (33-3-88) 87-0808PHONE (33-3-88)http://www.basler.com, info@basler.comPrinted in U.S.A.
Basler Electric's Digital Genset Controller (DGC-1 000) offers a low cost microprocessor based integrated alternative for the control and monitoring of small to medium sized gensets. Control includes engine starting and shutdown as well as system monitoring and remote annunciation. DGC all
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