On-Highway C15 With ACERT

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On-HighwayDiesel Enginewith ACERT TechnologyC15435-550 hp @ 2100 rpm1550-1850 lb-ft @1200 rpm Peak TorqueCATERPILLAR ENGINE SPECIFICATIONSIn-line 6-Cylinder, 4-Stroke-Cycle DieselBore — in (mm) . . . . . . . . . . . . . . . . . . . . . 5.4 (137)Stroke — in (mm) . . . . . . . . . . . . . . . . . . 6.75 (171)Displacement — cu in (L) . . . . . . . . . . . 928 (15.2)Aspiration . . . . . . . . . . . . . . . Series TurbochargedCompression Ratio . . . . . . . . . . . . . . . . . . . . . 18.0:1Rotation (from flywheel end) . . CounterclockwiseCooling System 1 — gal (L) . . . . . . . . . . . 5.8 (21.9)Lube Oil System (refill) — gal (L) . . . . . 10.0 (38)Weight, Net Dry (approx) — lb (kg)with standard equipment . . . . . . . . 2890 (1311)1Shown withOptional EquipmentEngine only. Capacity will vary with radiator size and use of cab heater.STANDARD EQUIPMENTACCESSORY EQUIPMENTCooling: gear-driven water pump, oil coolerCrankcase breatherDiesel Oxidation Catalyst (required)Electronic Control Module (ECM)Electronic Data Link, ATA/SAEElectronically Controlled Unit Injection FuelSystemFan drive mounting bracketFuel — spin-on secondary filter, transfer pumpGear-driven jacket water pumpGovernor — full-range electronically controlledLifting eyesLubrication: gear-driven pump, front or rearsump pan, full flow spin-on filter, oil filler, oillevel gauge (dipstick)Pad mount air conditioner compressorPad mount alternatorSAE No. 1 flywheel housingSeries TurbochargersVibration damperAir compressors — gear driven 15.7cfm or 31cfmAir inlet elbowsAlternator (12 Volt-115 Amp)Automatic transmission adapterAuxiliary pulleys and drivesBrakeSaver (hydraulic retarder) — front or rearsumpCat Compression Brake, 12V or 24VCoolant conditioner, dry-chargeExhaust couplingsFan drive mounting bracketFlywheelFront engine supportFuel priming pumpOptional turbocharger mounting locationsPrimary fuel filterSound suppression panels — blockStarting motor: 12V or 24VTurbocharger compressor outlet elbowDIMENSIONS54.0 in(1373 mm)54.0 in(1373 mm)57.0 in(1448 mm)LEHT8893-0041.7 in(1059 mm)Page 1 of 5

C15ON-HIGHWAY DIESEL ENGINE — 435 hpPERFORMANCE CURVES435 hp (324 435 hp (324 kW)18504504004003503003503009005004501100 1300 1500 1700 1900 2100Engine Speed rpm9001100 1300 1500 1700 1900 2100Engine Speed rpmPERFORMANCE DATAOperating Range (rpm) . . . . . . . . . . . . . 1200–2100Governed Speed — rpm . . . . . . . . . . . . . . . . . . 2100Advertised hp (kW) . . . . . . . . . . . . . . . . . . 435 (324)Max hp (kW) . . . . . . . . . . . . . . . . . . . . . . . . 450 (336)Peak Torque — lb-ft (N m) . . . . . . . . . 1550 (2102)Peak Torque — rpm. . . . . . . . . . . . . . . . . . . . . . 1200Torque rise (%) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Altitude Capability — ft (m). . . . . . . 10,000 (3048)Operating Range (rpm) . . . . . . . . . . . . . 1200–2100Governed Speed — rpm . . . . . . . . . . . . . . . . . 2100Advertised hp (kW) . . . . . . . . . . . . . . . . . . 435 (324)Max hp (kW) . . . . . . . . . . . . . . . . . . . . . . . . 450 (336)Peak Torque — lb-ft (N m) . . . . . . . . . 1650 (2238)Peak Torque — rpm . . . . . . . . . . . . . . . . . . . . . 1200Torque rise (%) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52Altitude Capability — ft (m). . . . . . . 10,000 (3048)PERFORMANCE CURVES435 hp MT (324 505004504003503009001100 1300 1500 1700 1900 2100Engine Speed rpmPERFORMANCE DATAOperating Range (rpm) . . . . . . . . . . . . . 1200–2100Governed Speed — rpm . . . . . . . . . . . . . . . . . 2100Advertised hp (kW) . . . . . . . . . . . . . . . . . . 435 (324)Max hp (kW) . . . . . . . . . . . . . . . . . . . . . . . . 450 (336)Peak Torque — lb-ft (N m). . 1550/1750 (2102/2373)Peak Torque — rpm. . . . . . . . . . . . . . . . . . . . . . 1200Torque rise (%) . . . . . . . . . . . . . . . . . . . . . . . . . 43/61Altitude Capability — ft (m). . . . . . . 10,000 (3048)LEHT8893-00Page 2 of 5

C15ON-HIGHWAY DIESEL ENGINE — 435 to 500 hpPERFORMANCE CURVES500 hp (373 475 hp (354 kW)1850450400400350300350300900500450900 1100 1300 1500 1700 1900 21001100 1300 1500 1700 1900 2100Engine Speed rpmEngine Speed rpmPERFORMANCE DATAOperating Range (rpm) . . . . . . . . . . . . . 1200–2100Governed Speed — rpm . . . . . . . . . . . . . . . . . 2100Advertised hp (kW) . . . . . . . . . . . . . . . . . . 475 (354)Max hp (kW) . . . . . . . . . . . . . . . . . . . . . . . . 490 (365)Peak Torque — lb-ft (N m) . . . . . . . . . 1650 (2238)Peak Torque — rpm. . . . . . . . . . . . . . . . . . . . . . 1200Torque rise (%) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39Altitude Capability — ft (m). . . . . . . 10,000 (3048)Operating Range (rpm) . . . . . . . . . . . . . 1200–2100Governed Speed — rpm . . . . . . . . . . . . . . . . . 2100Advertised hp (kW) . . . . . . . . . . . . . . . . . . 500 (373)Max hp (kW) . . . . . . . . . . . . . . . . . . . . . . . . 515 (384)Peak Torque — lb-ft (N m) . . . . . . . . . 1650 (2238)Peak Torque — rpm . . . . . . . . . . . . . . . . . . . . . 1200Torque rise (%) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Altitude Capability — ft (m). . . . . . . 10,000 (3048)PERFORMANCE CURVES435/500 hp MT (324/373 kW)1475 hp MT (354 p5004504003503009005004504003503001100 1300 1500 1700 1900 2100Engine Speed rpm9001100 1300 1500 1700 1900 2100Engine Speed rpmPERFORMANCE DATAOperating Range (rpm) . . . . . . . . . . . . . 1200–2100Governed Speed — rpm . . . . . . . . . . . . . . . . . 2100Advertised hp (kW) . . . . . . . . . . . . . . . . . . 475 (354)Max hp (kW) . . . . . . . . . . . . . . . . . . . . . . . . 490 (365)Peak Torque — lb-ft (N m). . 1650/1850 (2238/2508)Peak Torque — rpm. . . . . . . . . . . . . . . . . . . . . . 1200Torque rise (%) . . . . . . . . . . . . . . . . . . . . . . . . . 39/56Altitude Capability — ft (m). . . . . . . 10,000 (3048)LEHT8893-00Operating Range (rpm) . . . . . . . . . . . . . 1200–2100Governed Speed — rpm . . . . . . . . . . . . . . . . . 2100Advertised hp (kW) . . . . . . . . . . . . . . . . . . 435 (324)Max hp (kW) . . . . . . . . . . . . . . . . . . . . . . . . 515 (384)Peak Torque — lb-ft (N m). . 1550/1650 (2102/2238)Peak Torque — rpm . . . . . . . . . . . . . . . . . . . . . 1200Torque rise (%) . . . . . . . . . . . . . . . . . . . . . . . . . 43/32Altitude Capability — ft (m). . . . . . . 10,000 (3048)1Oil well service rating onlyPage 3 of 5

C15ON-HIGHWAY DIESEL ENGINE — 475 to 550 hpPERFORMANCE CURVES500 hp (373 b-ft475 hp (354 kW)4504004003503003503009005004501100 1300 1500 1700 1900 2100Engine Speed rpm9001100 1300 1500 1700 1900 2100Engine Speed rpmPERFORMANCE DATAOperating Range (rpm) . . . . . . . . . . . . . 1200–2100Governed Speed — rpm . . . . . . . . . . . . . . . . . . 2100Advertised hp (kW) . . . . . . . . . . . . . . . . . . 475 (354)Max hp (kW) . . . . . . . . . . . . . . . . . . . . . . . . 490 (365)Peak Torque — lb-ft (N m) . . . . . . . . . 1850 (2509)Peak Torque — rpm. . . . . . . . . . . . . . . . . . . . . . 1200Torque rise (%) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56Altitude Capability — ft (m). . . . . . . 10,000 (3048)Operating Range (rpm) . . . . . . . . . . . . . 1200–2100Governed Speed — rpm . . . . . . . . . . . . . . . . . . 2100Advertised hp (kW) . . . . . . . . . . . . . . . . . . 500 (373)Max hp (kW) . . . . . . . . . . . . . . . . . . . . . . . . 515 (384)Peak Torque — lb-ft (N m) . . . . . . . . . 1850 (2509)Peak Torque — rpm . . . . . . . . . . . . . . . . . . . . . 1200Torque rise (%) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48Altitude Capability — ft (m). . . . . . . 10,000 (3048)PERFORMANCE CURVES550 hp (410 505004504003503009001100 1300 1500 1700 1900 2100Engine Speed rpmPERFORMANCE DATAOperating Range (rpm) . . . . . . . . . . . . . 1200–2100Governed Speed — rpm . . . . . . . . . . . . . . . . . . 2100Advertised hp (kW) . . . . . . . . . . . . . . . . . . 550 (410)Max hp (kW) . . . . . . . . . . . . . . . . . . . . . . . . 550 (410)Peak Torque — lb-ft (N m) . . . . . . . . . 1850 (2509)Peak Torque — rpm. . . . . . . . . . . . . . . . . . . . . . 1200Torque rise (%) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40Altitude Capability — ft (m). . . . . . . 10,000 (3048)LEHT8893-00Page 4 of 5

C15GEARING CONSIDERATIONSThe C15 On-Highway Diesel Engine offers a wideoperating range and high torque rise, whichpromotes the use of transmissions with fewergears. Even with this built-in feature, heavy/specialty haulers must remember their trucksshould be geared to achieve the appropriatecompromise between startability and desiredroad speed. The general principal drivers shouldfollow is that of the “gear fast, run slow”strategyto achieve optimal performance. For the bestbalance of performance and fuel economy, specaxle ratios and tire sizes according to the following: 80,000 lb GCW or lessLess than 1750 lb-ft:1400 rpm @ 65 mph (105 km/h)1750 lb-ft and above:1325 rpm @ 65 mph (105 km/h) 90,000 lb GCW or more1500 – 1600 rpm @ cruise speedMulti-Torque: 80,000 lb GCW or less435-hp, 1550/1750 lb-ft:1325 rpm @ 65 mph (105 km/h)475-hp, 1650/1850 lb-ft:1325 rpm @ 65 mph (105 km/h)Maximum recommended engine speed at cruiseis 1500 rpm.The minimum startability requirements are 10%for pick-up and delivery, 14% for linehaul, 20%for on/off highway, and 25% for off-highway. Atpeak torque rpm in top gear, the recommendedgradeability is 1.8% (1.5% minimum). At cruisespeed in top gear, 1.0% is the ideal gradeability.To optimize your truck’s performancecharacteristics, a computerized spec’ing toolcalled Design Pro is offered by your Caterpillardealer. It calculates effects of various drivelinevariables on engine operation such astransmissions, axles, and tires. This analysisallows you to verify that your truck’s drivelinespecifications are best suited to your application.RATING DEFINITIONS AND CONDITIONSPerformance is based on SAE J1995 standardconditions of 29.61 in. Hg (100 kPa) and 77 F(25 C).The curves shown are for a standard enginewithout fan, but equipped with air compressorand fuel, lubricating oil, and water pumps.ON-HIGHWAY DIESEL ENGINE — 435 to 550 hpELECTRONIC FEATURES Real time clock with date and timestamping of critical events Electronic self-diagnostics Electronically tabulated total fuelconsumption, hours, idle time, and miles Battery backup Quick stop recorder Compatible with Caterpillar ElectronicTechnician (ET) Cold weather startup strategy andelectronic idle control functions ECM storage of operational, maintenance,diagnostic codes and diagnostic data J1939 compatible Customer selectable, re-programmableoperational parameters:- Adjustable low idle rpm- Automated Transmission compatibility- Cooling fan control- Cruise control with exclusive Soft Cruise- Customer password protection- Engine Monitoring System — warning,derate, or shutdown- Enhanced theft deterrent and secure idle(Cat Messenger or Pocket Tec required)- Fleet Information Software capability- Idle shutdown timer & override- Maintenance monitor [miles (km) or hours]- OEM parameter lockout- Progressive shifting and gear downprotection- Vehicle speed [mph (km/h)] limiting andprotection Programmable Power Take-Off (PTO)functions:- Adjustable maximum engine rpm speed- Adjustable minimum engine rpm speed- Adjustable ramp rate up or downbetween PTO set speed(s)- Adjustable rpm “bump” intervals- Adjustable speed control [mph (km/h)] ofvehicle while in PTO mode- Limit engine torque to driven equipment- Multi-speed PTO set speed capability- Kick-out vehicle speed limit- Selectable PTO configuration for “in cab”or station of remote operationMaterials and specifications are subject to change without notice. The International System of Units (SI) is used in this publication.CAT, CATERPILLAR, their respective logos, ACERT, “Caterpillar Yellow” and the POWER EDGE trade dress, as well ascorporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.LEHT8893-00 (8-08) 2008 CaterpillarAll rights reserved.

C15 435-550 hp @ 2100 rpm 1550-1850 lb-ft @ 1200 rpm Peak Torque DIMENSIONS 57.0 in (1448 mm) 41.7 in (1059 mm) 54.0 in (1373 mm) 54.0 in (1373 mm)

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