TRUCK, FORK LIFT, CLEAN BURN, DIESEL ENGINE DRIVEN, 4,000 .

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TM10-3930-657-24PTECHNICAL MANUALUNIT,DIRECT SUPPORT,ANDGENERAL SUPPORT MAINTENANCEREPAIR PARTS AND SPECIAL TOOLS LISTS(INCLUDING DEPOT MAINTENANCE REPAIRPARTS LISTS AND SPECIAL TOOL LISTS)TRUCK, FORK LIFT, CLEAN BURN,DIESEL ENGINE DRIVEN,4,000 LB. CAPACITY, 144 INCH LIFT,PNEUMATIC TIRED, MHE 265,HYSTER MODEL H40XL-MILNSN 3930-01-172-7891SUPERSESSION NOTICE: This manual supersedes the repair parts sectiononly for TM 10-3930-657-14&P dated 8 January 1988Approved for public release, distribution is unlimited.HEADQUARTERS, DEPARTMENT OF THE ARMYJUNE 1992

TM 10-3930-657-24PC1CHANGEHEADQUARTERSDEPARTMENT OF THE ARMYWashington D. C., 30 July 1993NO. 1UNIT, DIRECT SUPPORT, ANDGENERAL SUPPORT MAINTENANCEREPAIR PARTS AND SPECIAL TOOLS LIST(INCLUDING DEPOT MAINTENANCE REPAIR PARTS)FORTRUCK, FORKLIFT, CLEAN BURN,DIESEL ENGINE DRIVEN, 4000LB. CAPACITY 144 INCH LIFTPNEUMATIC TIRE, MHE 265, HYSTERMODEL H40XL-MIL(NSN 3930-01-172-7891)Current as of11 June 1993TM 10-3930-657-24P dated 5 June 1992, is changed as follows:1. Remove old pages and insert new pages,2. New or changed material is indicated by an asterisk or by a vertical bar in the margin of the page.Remove PagesInsert Pagesiii and iv1 through Figure 12-1 through 3-26-1 and Figure 79-1 through Figure 1116-1 and Figure 1718-1 and Figure 1921-1 and Figure 2234-1 through Figure 3642-1 and Figure 4344-1 through 46-247-1 through 49-250-1 through Figure 5253-1 through Figure 5657-1 through Figure 5964-1 through 67-269-1 and Figure 7071-1 and Figure 7273-1 and Figure 7476-1 and Figure 7778-1 through 80-1Kits- 1 through 81-1iii and iv1 through Figure 12-1 through 3-26-1 and Figure 79-1 through Figure 1116-1 and Figure 1718-1 and Figure 1921-1 and Figure 2234-1 through Figure 3642-1 and Figure 4344-1 through 46-247-1 through 49250-1 through Figure 5253-1 through Figure 5657-1 through Figure 5964-1 through 67-269-1 and Figure 7071-1 and Figure 7273-1 and Figure 7476-1 and Figure 7778-1 through 80-1Kits- 1 through 81-1Approved for public release; distribution is unlimited.1

Remove Pages (Con’t)Insert Pages (Con’t)I-1 through 1-84I-1 through 1-843. File this change sheet in front of the publication for reference purposes.By Order of the Secretary of the Army:GORDON R. SULLIVANGeneral, United States ArmyChief of StaffOfficial:MILTON H. HAMILTONAdministrative Assistant to theSecretary of the Army04657Distribution:To be distributed in accordance with, DATM10-3930-857-24P.2Form 12-25-E (Block 5780) requirements for

TM10-3930-657-24PTECHNICAL MANUALHEADQUARTERSDEPARTMENT OF THE ARMYWashington D. C.,5 June 1992No. 10-393O-657-24PUNIT, DIRECT SUPPORT, ANDGENERAL SUPPORT MAINTENANCEREPAIR PARTS AND SPECIAL TOOLS LIST(INCLUDING DEPOT MAINTENANCE REPAIR PARTS)FORTRUCK, FORK LIFT, CLEAN BURN,DIESEL ENGINE DRIVEN, 4000LB. CAPACITY, 144 INCH LIFT,PNEUMATIC TIRE, MHE 265, HYSTERMODEL H40XL-MIL(NSN: 3930-01-172-7891)SUPERSESSION NOTICE: This manual supersedes the repair park sectiononly for TM 10-3930-657-14&P dated 8 January 1988CURRENT AS OF 1 OCTOBER 1991REPORTINGERRORSANDRECOMMENDINGIMPROVEMENTSYou can help improve the manual. If you find any mistakes, or if you knowof a way to improve the procedures, please let us know. Mail your letter,DA Form 2028 (Recommended Changes to Publications and Blank Forms),or DA Form 2028-2 located in the back of this manual, direct to: Commander,U.S. Army Tank-Automotive Command, Attn: AMSTA-MB, Warren, Ml48397-5000. A reply will be furnished to you.TABLE OF CONTENTSPageIllus/FigureSECTION II N T R O D U C T I O N.1SECTION IIGroup 01REPAIR PARTS LIST. . . . . . . . . . . . . . . . . . . . . . .1-1Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10100 Engine Mounts. . . . . . . . . . . . . . . . . . . . . .1-110101 Cylinder Head. . . . . . . . . . . . . . . . . . . . . . .2-120101 Cylinder Block. . . . . . . . . . . . . . . . . . . . . . .3-130101 Crankcase . . . . . . . . . . . . . . . . . . . . . . . . .4-140102 Crankshaft Assembly . . . . . . . . . . . . . . . . . . . . .5-150103 Flywheel Assembly . . . . . . . . . . . . . . . . . . . . . .6-160104 Pistons, Rings and Connecting Rods . . . . . . . . . . . . . .7-170105 Camshaft and Valves . . . . . . . . . . . . . . . . . . . . .8-18.Approved for public release, distribution is unlimited.

TM10-3930-657-24PTABLE OF CONTENTS - ContinuedPage0105 Timing Gears. . . . . . . . . .9-19.10-1100106 Emission Control System .11-1110106 Engine Oil Filter . . . . . .12-1120106 Engine Oil Pump. . . . . . . . .13-1130108 Manifolds . . . . . . . . . . . . .14-114Fuel System . . . . . . . . . . . .15-10301 Fuel Injectors . . . . . . . . . . .15-1150302 Fuel Lines and Fittings . . .16-1160302 Fuel Injector Pump Assembly17-1170302 Fuel Feed Pump . . . . . . . .18-1180304 A i r.19-1190306 Fuel Tank, Lines, and Fittings20-1200308 E n g i n e0106 OilGroup 03PanGroup 05Group 07.Assembly.21-121Assembly.22-1220311 Start Aids . . . . . . . . . . . .23-1230312 Throttle24-124GovernorFilterLinkage.Exhaust System . . . . . . . . . .25-10401.25-1Cooling System . . . . . . . . . . .26-10501 Radiator and Expansion Tank26-1260502 Radiator Shroud . . . . . . .27-1270503 Cooling System Thermostat and28-128.29-1290504 Water Pump . . . . . . . . . . .30-1300505 Fan Assembly . . . . . . . . . . .31-131Electrical.32-10601 Alternator . . . . . . . . . . . . .32-1320603 Starter Motor. . . . . . . . . . .33-1330607 Instrument34-1340609 Headlights and Tail Lights35-1350610 Water Temperature Sending Unit36-1360611 Horn Assembly. . . . . . . . . .37-1370612 Storage.38-138390503Group 06AssemblyCleaner0309 F u e lGroup 04. . . . . . . . . . . . . . . ery.Panel.250613 Hull/Body Wiring Harness . .39-1Transmission . . . . . . . . . . . . . .40-10705 Forward/Reverse Shift Linkage40-140070841-141TorqueConverter.ii

TM10-3930-657-24PTABLE OF CONTENTS - ContinuedPageGroup 10Group 11Group 12Group 13Group 14Group 15Group 18Group 22Group 24Illus/Figure0710 Transmission Assembly . . . . . . . . . . . . . . . . . . . . . . .42-1420710 Forward/Reverse Clutch . . . . . . . . . . . . . . . . . . . . . .43-1430714 Transmission Control Valve . . . . . . . . . . . . . . . . . . .44-144Front Axles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45-11000 Drive Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45-1451002 Differential Assembly . . . . . . . . . . . . . . . . . . . . . . . .46-146Rear Axles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47-11104 Steering Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . .47-1Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48-11201 Hand Brake Lever Assembly. . . . . . . . . . . . . . . . . . .48-1481202 Service Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . .49-1491204 Hydraulic Brake System. . . . . . . . . . . . . . . . . . . . .50-1501205 Brake Vacuum Booster . . . . . . . . . . . . . . . . . . . . . . .1206 Brake Pedals and Linkage . . . . . . . . . . . . . . . . . . . . .51-15152-152Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53-11311 Wheel Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . .53-1531313 Tires and Tubes . . . . . . . . . . . . . . . . . . . . . . . . . .54-154Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55-11401 Steering Column . . . . . . . . . . . . . . . . . . . . . . . . . . .55-1551411 Steering Lines and Fittings. . . . . . . . . . . . . . . . . . . .56-1561412 Steering Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . .57-1571414 Steering Control Unit . . . . . . . . . . . . . . . . . . . . . . . .58-158Frame and Towing Attachments. . . . . . . . . . . . . . . . . . . .59-11501 Frame any body . . . . . . . . . . . . . . . . . . . . . . . . .59-1591502 Counterweight Installation . . . . . . . . . . . . . . . . . .60-160Cab, Body, Hood, and Hull. . . . . . . . . . . . . . . . . . .61-11801 Hood Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .61-1611805 Floor Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62-1621806 Seat installation . . . . . . . . . . . . . . . . . . . . . . . . . . .63-163Body, Chassis, and Hull Accessory Items . . . . . . . . . . . . .64-12210 Data Plates and Decals. . . . . . . . . . . . . . . . . . . .64-1Hydraulic Lift Components . . . . . . . . . . . . . . . . . . . . . . . .65-12401 Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . .65-1652401 Flow Regulator and Relief Valve . . . . . . . . . . . . . . . .66-1662402 Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . .67-1672403 Control Valve Linkage . . . . . . . . . . . . . . . . . . . . . . .68-1682404 Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69-1692405 Uprights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70-170Iii4764

TM10-3930-657-24PTABLE OF CONTENTS - ContinuedPageIllus/Figure2405 Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . .71-1712405 Fork Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .72-1722405 Side Shift Carriage . . . . . . . . . . . . . . . . . . . . . . . . .73-1732405 Lift Cylinder installation . . . . . . . . . . . . . . . . . . . . . .74-1742405 Main Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . .75-1752405 Free Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . .76-1762406 Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . .77-1772406 Header Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . .78-1782406 Hose Reel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79-1792406 Side-Shift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . .80-180Kits-1Kits9501 Bulk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Bulk-1BulkSection IllSPECIAL TOOLS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . .81-1Group 26Tools and Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . .81-12604 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81-1CROSS-REFERENCE INDEXES . . . . . . . . . . . . . . . . . . . . . . . . .National Stock Number Index . . . . . . . . . . . . . . . . . . . . . . . . . .l-1Part Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Figure and Item Number Index . . . . . . . . . . . . . . . . . . . . . . . . .I-17I-51Group 94Repair Kits9401 Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Group 95Section IVChange 1General Use Standardized Partsivl-181

TM 10-3930-657-24PUNIT, DIRECT SUPPORT ANDGENERAL SUPPORT MAINTENANCEREPAIR PARTS AND SPECIAL TOOLS LISTSection L INTRODUCTION1.Scope This RPSTL lists and authorizes spares and repair parts; special tools; special test, measurement, anddiagnostic equipment (TMDE); and other special support equipment required for performance of unit, direct supportand generaI support maintenance of the Fork Lift Truck, Model MHE 265. It authorizes the requisitioning, issue, anddisposition of spares, repair parts and special tools as indicated by the source, maintenance and recoverability(SMR) codes.2.General.In addition to Section I, Introduction, this Repair Parts and Special Tools List is divided into the followingsections:a. Section Il. Repair Parts List. A list of spares and repair parts authorized by this RPSTL for use in theperformance of maintenance, The list also includes parts which must be removed for replacement of the authorizedparts. Parts lists are composed of functional groups in ascending alphanumeric sequence, with the parts in eachgroup listed in ascending figure and item number sequence. Bulk materiels are listed in item name sequence, Repairparts kits are listed separately in their own functional group within Section Il. Repair parts for reparable special toolsare also listed in this section. Items listed are shown on the associated illustration(s)/figure(s).b. Section Ill. Special Tools List, A list of special tools, special TMDE, and other special support equipmentauthorized by this RPSTL [as indicated by Basis of issue (BOI) information in theDESCRIPTIONAND USABLE ONCODE column] for the performance of maintenance.c. Section IV. Cross-reference indexes, A list, in National Item Identification Number (NIIN) sequence, of allNational stock numbered items appearing in the listing, followed by a list in alphanumeric sequence of all partnumbers appearing in the listings. National stock numbers and part numbers are cross-referenced to eachillustration/figure and item number appearance. The figure and item number index lists figure and item numbers inalphanumeric sequence and cross-references NSN, CAGE, and part numbers.3.Explanation of Columns (Sections II and Ill).a. ITEM NO. [Column (l)]. Indicates the number used to identify items called out in the illustration.b. SMR CODE [Column (2)]. The Source, Maintenance, and Recoverability (SMR) code is a 5-position codecontaining supply/requisitioning information, maintenance category authorization criteria, and dispositioninstruction, as shown in the following breakout:*Complete Repair: Maintenance capacity, capability, and authority to perform all corrective maintenance tasks of the“Repair” function in ause/user environment in order to restore serviceability to a failed item.1Change 1

TM 10-3930-657-24P3.Explanation of Columns (Sections II and Ill) (Con’t).(1) Source Code. The source code tells you how to get an item needed for maintenance, repair, oroverhaul of an end item/equipment. Explanations of source codes ked items; use the applicable NSN to request/requisition itemswith these source codes. They are authorized to the categoryindicated by the code entered in the 3d position of the SMR code.**Items coded PC are subj

TRUCK, FORKLIFT, CLEAN BURN, DIESEL ENGINE DRIVEN, 4000 LB. CAPACITY 144 INCH LIFT PNEUMATIC TIRE, MHE 265, HYSTER MODEL H40XL-MIL (NSN 3930-01-172-7891) TM 10-3930-657-24P dated 5 June 1992, is changed as follows: 1. Remove old pages and insert new pages, 2. New or changed material is indicated by an asterisk or by a vertical bar in the margin .

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