(800) 936-1948 Product Catalog - Stud Welding & Fasteners .

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(800) 936-1948Product Catalog“Our Word is as Strong as our Weld” Stud Welders Stud Welding Accessories Troubleshooting Stud Welding Basics

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CONTENTSPAGETwo Basic Stud Welding Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1General Engineering Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2Manufacturing Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3PCP (Partial Thread) Weld Studs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4PCF (Full thread) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5RDB (Reduced Diameter Base) Weld Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6FDB (Full Diameter Base) Weld Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6SHB (Shoulder Base) Weld Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7SP (Straight Pin) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7CS (Collar) Weld Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8CA (Collar) Weld Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8IT-F (Internal Tap, Full Base) Weld Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9IT-R (Internal Tap, Reduced Base) Weld Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9Concrete Headed Anchor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10Concrete Headed Shear Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10DBA (Deformed Bar) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11Accessories for Weld Thru Deck, Deform Bar Anchors, and Long Length Studs . . . . . . . . .12Standard ARC Ferrules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-14Weight Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15Approximate Stud Weld Settings and Gun Set Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16Troubleshooting - Defective Welds and Arc Blow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17-20Refractory Anchors and Boiler Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21Refractory Anchor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22Capacitor Discharge - The Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23Capacitor Discharge - Base Metal Thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24Capacitor Discharge - Specification & Design Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25Capacitor Discharge - Flanged and Non Flanged Stainless . . . . . . . . . . . . . . . . . . . . . . . . . .26Capacitor Discharge - Flanged and Non Flanged Mild Steel . . . . . . . . . . . . . . . . . . . . . . . . .27Capacitor Discharge - Flanged and Non Flanged Aluminum . . . . . . . . . . . . . . . . . . . . . . . . .28Miscellaneous Capacitor Discharge Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29Wire Tie Down Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30Wire Tie Down Stud Mechanical Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31Tapped Cable Hangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32Pipe Hanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33-35Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36-44Stock Insulation Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45-46SWF CD Welders Specs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com

STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com1

STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com2

STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com3

*ALSO AVAILABLE IN STAINLESS STEELSAME DAY MANUFACTURING CAPABILITIES FOR NON-STANDARD SIZES SHOWN ABOVESTUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com4

*ALSO AVAILABLE IN STAINLESS STEELSAME DAY MANUFACTURING CAPABILITIES FOR NON-STANDARD SIZES SHOWN ABOVESTUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com5

STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com6

STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com7

STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com8

STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com9

For welding to fillet or heel of angle consult yourStud Welding Products representativeDESCRIPTIOND"L"1/4 X 2 11/161/4 X 4-1/83/8 X 1-5/83/8 X 2-1/83/8 X 2-5/83/8 X 3-1/83/8 X 4-1/83/8 X 6-1/81/2 X 1-5/81/2 X 2-1/81/2 X 2-5/81/2 X 3-1/81/2 X 3-5/81/2 X 4-1/81/2 X 5-5/161/2 X 6-1/81/2 X 8-1/81/2 X 10-1/85/8 X 2-11/165/8 X 3-3/165/8 X 4-3/165/8 X 5-3/165/8 X 6-9/165/8 X 8-3/165/8 X 10-3/16PARTPOUNDSPIECESNUMBERPER 1000PER BOXHCA 14 21116HCA 14 418HCA 38 158HCA 38 218HCA 38 258HCA 38 318HCA 38 418HCA 38 618HCA 12 158HCA 12 218HCA 12 258HCA 12 318HCA 12 358HCA 12 418HCA 12 5516HCA 12 618HCA 12 818HCA 12 1018HCA 58 21116HCA 58 3316HCA 58 4316HCA 58 5316HCA 58 6916HCA 58 8316HCA 58 DESCRIPTIOND"L"3/4 X 2.203/4 X 3-3/163/4 X 3-3/83/4 X 3-7/83/4 X 4-3/163/4 X 4-3/83/4 X 4-7/83/4 X 5-3/163/4 X 5-3/83/4 X 5-7/83/4 X 6-3/163/4 X 6-3/83/4 X 7-3/163/4 X 8-3/163/4 X 9-3/163/4 X 10-3/163/4 X 12-3/167/8 X 3-3/167/8 X 3-11/167/8 X 4-3/167/8 X 5-3/167/8 X 6-3/167/8 X 7-3/167/8 X 8-3/167/8 X 9-3/167/8 X 10-3/167/8 X 12-3/161 X 4-1/41 X 5-1/41 X 6-1/41 X 8-1/41 X 9-1/41 X 10-1/4PARTPOUNDSPIECESNUMBERPER 1000PER 50100100HSC 34 2.20HSC 34 3316HSC 34 338HSC 34 378HSC 34 4316HSC 34 438HSC 34 478HSC 34 5316HSC 34 538HSC 34 578HSC 34 6316HSC 34 638HSC 34 7316HSC 34 8316HSC 34 9316HSC 34 10316HSC 34 12316HSC 78 3316HSC 78 31116HSC 78 4316HSC 78 5316HSC 78 6316HSC 78 7316HSC 78 8316HSC 78 9316HSC 78 10316HSC 78 12316HSC 1 414HSC 1 514HSC 1 614HSC 1 814HSC 1 914HSC 1 10141001001007550454075755050508550SAME DAY MANUFACTURING CAPABILITIES FOR NON-STANDARD SIZES SHOWN ABOVE.STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com10

ANGLE BENDDOUBLE BENDSINGLE BENDJ HOOK*ALSO AVAILABLE IN STAINLESS STEELSAME DAY MANUFACTURING CAPABILITIES FOR NON-STANDARD SIZES SHOWN ABOVESTUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com11

(A)Ferrule HolderWeld Legs(B)Foot ExtensionsSTUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com12

STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com13

STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com14

STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com15

FOR MILD STEEL & STAINLESS STEELSTUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com16

STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com17

STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com18

STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com19

STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com20

STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com21

STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com22

STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com23

STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com24

STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com2525

STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com26

STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com27

STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com28

STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com29

STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com30

STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com31

STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com32

STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com33

STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com34

STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com35

STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com36

STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com37

STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com38

STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com39

STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com40

STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com41

STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com42

STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com43

STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com44

STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com45

STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com46

CD-22CD-38CD-44SWF CD Stud Welder Detailed Spec SheetTech DataCD-22CD-38CD-44Weld Range Diameter14ga. to 1/4"14ga. to 5/16"14ga. to 3/8"Weld MaterialAluminum, Stainless Steel, Mild Steel, BrassWelding Rate6 to 15 studs per minute (depending on stud diameter and operator)Capacitance66,000 uFWelding Time2-4 millisecondsCharging Voltage35 to 200 V (With Dial Down Voltage Control)Power SourceCapacitor DischargePrimary Power110 VoltsDimensions15 3/4" x 8" x 9" (L x W x H)Weight23 lbs.29 lbs.34 lbs.Part NumberSWF-CD-22SWF-CD-38SWF-CD-4499,000 uF132,000 uFWelder Highlights All units are very light yet built to be tough All units come with an LED Voltage Meter All units have a safety shut-down mechanism All units have a Cooling Fan Front panels have informative LED’s Dial Down Weld Voltage Control (no need to shut down the unit to turn thevoltage down)Gun Highlights CD Stud Guns are ergonomically designed for better hand fit and comfort,which reduces operator fatigue for more accurate weld repeatability. CD Stud Guns have an internal permanent spring with easy adjustment forvarious spring pressures compared to other models where this is anoption or you have to change the spring to change the spring pressure. CD Stud Guns can be configured for “B” collets, CI Collets, Euro collets orstandard tapered chucks and foot piece can be adjusted to shoot 7” Studs47

Stud Welding & Fasteners, Inc.4425 Big Springs Rd.Lebanon, TN 37090(800) 936-1948 gFasteners.com

7/8 x 12-3/16 hsc 78 12316 2197 1 x 4-1/4 hsc 1 414 1079 50 1 x 5-1/4 hsc 1 514 1302 50 1 x 6-1/4 hsc 1 614 1514 50 1 x 8-1/4 hsc 1 814 1978 85 1 x 9-1/4 hsc 1 914 2193 50 1 x 10-1/4 hsc 1 1014 2475 same day manuf

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