(800) 936-1948Product Catalog“Our Word is as Strong as our Weld” Stud Welders Stud Welding Accessories Troubleshooting Stud Welding Basics
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CONTENTSPAGETwo Basic Stud Welding Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1General Engineering Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2Manufacturing Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3PCP (Partial Thread) Weld Studs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4PCF (Full thread) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5RDB (Reduced Diameter Base) Weld Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6FDB (Full Diameter Base) Weld Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6SHB (Shoulder Base) Weld Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7SP (Straight Pin) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7CS (Collar) Weld Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8CA (Collar) Weld Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8IT-F (Internal Tap, Full Base) Weld Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9IT-R (Internal Tap, Reduced Base) Weld Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9Concrete Headed Anchor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10Concrete Headed Shear Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10DBA (Deformed Bar) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11Accessories for Weld Thru Deck, Deform Bar Anchors, and Long Length Studs . . . . . . . . .12Standard ARC Ferrules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-14Weight Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15Approximate Stud Weld Settings and Gun Set Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16Troubleshooting - Defective Welds and Arc Blow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17-20Refractory Anchors and Boiler Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21Refractory Anchor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22Capacitor Discharge - The Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23Capacitor Discharge - Base Metal Thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24Capacitor Discharge - Specification & Design Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25Capacitor Discharge - Flanged and Non Flanged Stainless . . . . . . . . . . . . . . . . . . . . . . . . . .26Capacitor Discharge - Flanged and Non Flanged Mild Steel . . . . . . . . . . . . . . . . . . . . . . . . .27Capacitor Discharge - Flanged and Non Flanged Aluminum . . . . . . . . . . . . . . . . . . . . . . . . .28Miscellaneous Capacitor Discharge Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29Wire Tie Down Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30Wire Tie Down Stud Mechanical Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31Tapped Cable Hangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32Pipe Hanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33-35Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36-44Stock Insulation Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45-46SWF CD Welders Specs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com
STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com1
STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com2
STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com3
*ALSO AVAILABLE IN STAINLESS STEELSAME DAY MANUFACTURING CAPABILITIES FOR NON-STANDARD SIZES SHOWN ABOVESTUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com4
*ALSO AVAILABLE IN STAINLESS STEELSAME DAY MANUFACTURING CAPABILITIES FOR NON-STANDARD SIZES SHOWN ABOVESTUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com5
STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com6
STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com7
STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com8
STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com9
For welding to fillet or heel of angle consult yourStud Welding Products representativeDESCRIPTIOND"L"1/4 X 2 11/161/4 X 4-1/83/8 X 1-5/83/8 X 2-1/83/8 X 2-5/83/8 X 3-1/83/8 X 4-1/83/8 X 6-1/81/2 X 1-5/81/2 X 2-1/81/2 X 2-5/81/2 X 3-1/81/2 X 3-5/81/2 X 4-1/81/2 X 5-5/161/2 X 6-1/81/2 X 8-1/81/2 X 10-1/85/8 X 2-11/165/8 X 3-3/165/8 X 4-3/165/8 X 5-3/165/8 X 6-9/165/8 X 8-3/165/8 X 10-3/16PARTPOUNDSPIECESNUMBERPER 1000PER BOXHCA 14 21116HCA 14 418HCA 38 158HCA 38 218HCA 38 258HCA 38 318HCA 38 418HCA 38 618HCA 12 158HCA 12 218HCA 12 258HCA 12 318HCA 12 358HCA 12 418HCA 12 5516HCA 12 618HCA 12 818HCA 12 1018HCA 58 21116HCA 58 3316HCA 58 4316HCA 58 5316HCA 58 6916HCA 58 8316HCA 58 DESCRIPTIOND"L"3/4 X 2.203/4 X 3-3/163/4 X 3-3/83/4 X 3-7/83/4 X 4-3/163/4 X 4-3/83/4 X 4-7/83/4 X 5-3/163/4 X 5-3/83/4 X 5-7/83/4 X 6-3/163/4 X 6-3/83/4 X 7-3/163/4 X 8-3/163/4 X 9-3/163/4 X 10-3/163/4 X 12-3/167/8 X 3-3/167/8 X 3-11/167/8 X 4-3/167/8 X 5-3/167/8 X 6-3/167/8 X 7-3/167/8 X 8-3/167/8 X 9-3/167/8 X 10-3/167/8 X 12-3/161 X 4-1/41 X 5-1/41 X 6-1/41 X 8-1/41 X 9-1/41 X 10-1/4PARTPOUNDSPIECESNUMBERPER 1000PER 50100100HSC 34 2.20HSC 34 3316HSC 34 338HSC 34 378HSC 34 4316HSC 34 438HSC 34 478HSC 34 5316HSC 34 538HSC 34 578HSC 34 6316HSC 34 638HSC 34 7316HSC 34 8316HSC 34 9316HSC 34 10316HSC 34 12316HSC 78 3316HSC 78 31116HSC 78 4316HSC 78 5316HSC 78 6316HSC 78 7316HSC 78 8316HSC 78 9316HSC 78 10316HSC 78 12316HSC 1 414HSC 1 514HSC 1 614HSC 1 814HSC 1 914HSC 1 10141001001007550454075755050508550SAME DAY MANUFACTURING CAPABILITIES FOR NON-STANDARD SIZES SHOWN ABOVE.STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com10
ANGLE BENDDOUBLE BENDSINGLE BENDJ HOOK*ALSO AVAILABLE IN STAINLESS STEELSAME DAY MANUFACTURING CAPABILITIES FOR NON-STANDARD SIZES SHOWN ABOVESTUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com11
(A)Ferrule HolderWeld Legs(B)Foot ExtensionsSTUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com12
STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com13
STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com14
STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com15
FOR MILD STEEL & STAINLESS STEELSTUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com16
STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com17
STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com18
STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com19
STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com20
STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com21
STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com22
STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com23
STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com24
STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com2525
STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com26
STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com27
STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com28
STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com29
STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com30
STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com31
STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com32
STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com33
STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com34
STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com35
STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com36
STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com37
STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com38
STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com39
STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com40
STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com41
STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com42
STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com43
STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com44
STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com45
STUD WELDING & FASTENERS, INC.4425 Big Springs Rd. Lebanon TN 37090Toll Fr ee: (800) 936-1948 www.studweldingfasteners.com46
CD-22CD-38CD-44SWF CD Stud Welder Detailed Spec SheetTech DataCD-22CD-38CD-44Weld Range Diameter14ga. to 1/4"14ga. to 5/16"14ga. to 3/8"Weld MaterialAluminum, Stainless Steel, Mild Steel, BrassWelding Rate6 to 15 studs per minute (depending on stud diameter and operator)Capacitance66,000 uFWelding Time2-4 millisecondsCharging Voltage35 to 200 V (With Dial Down Voltage Control)Power SourceCapacitor DischargePrimary Power110 VoltsDimensions15 3/4" x 8" x 9" (L x W x H)Weight23 lbs.29 lbs.34 lbs.Part NumberSWF-CD-22SWF-CD-38SWF-CD-4499,000 uF132,000 uFWelder Highlights All units are very light yet built to be tough All units come with an LED Voltage Meter All units have a safety shut-down mechanism All units have a Cooling Fan Front panels have informative LED’s Dial Down Weld Voltage Control (no need to shut down the unit to turn thevoltage down)Gun Highlights CD Stud Guns are ergonomically designed for better hand fit and comfort,which reduces operator fatigue for more accurate weld repeatability. CD Stud Guns have an internal permanent spring with easy adjustment forvarious spring pressures compared to other models where this is anoption or you have to change the spring to change the spring pressure. CD Stud Guns can be configured for “B” collets, CI Collets, Euro collets orstandard tapered chucks and foot piece can be adjusted to shoot 7” Studs47
Stud Welding & Fasteners, Inc.4425 Big Springs Rd.Lebanon, TN 37090(800) 936-1948 gFasteners.com
7/8 x 12-3/16 hsc 78 12316 2197 1 x 4-1/4 hsc 1 414 1079 50 1 x 5-1/4 hsc 1 514 1302 50 1 x 6-1/4 hsc 1 614 1514 50 1 x 8-1/4 hsc 1 814 1978 85 1 x 9-1/4 hsc 1 914 2193 50 1 x 10-1/4 hsc 1 1014 2475 same day manuf
jacob h. friedman, 1947-1949 moses m. frohlich, 1948-1960 chairman, 1956-1960 ernest s. goddard, 1950-1966 jacob kasanin, 1944-1946 baldwin l. keyes, 1947-1952 lawrence c. kolb 1947-1950 and 1954-1960 nolan d c lewis, 1946-1948 chairman, 1946-1948 james v. may, 1937-1948 h. houston merritt, 1946-1948 george n. raines, 1948-1959 chairman, 1948-1949
12590 Browder Traylor Rd. Willis, TX 77378 Home 936.232.3236 From FM 1484, Turn left on East Williams, then left at the stop sign onto Browder-Traylor. DUN ROVIN RANCH Ranch Address JERRY & JANNELL RONQUILLE Mailing Address 24023 Pecan Cove West Montgomery, TX. 77356 Home 936.449.4270 Cell 936.718.6886 Cell 936.718.6886
NOV Texas Oil Tools, Inc. 700 Conroe Park Dr. Phone: 936-520-5300 Conroe, Texas 77303 Fax: 936-756-8102 PRODUCTS: Wire lines and oil field equipment www.nov.com Odom Trailer Mfg. Co., Inc. 213 Porter Rd. Phone: 936-539-3324 Conroe, Texas 77301 Fax: 936-539-1992 PRODUCTS: Manufactures trailers for hauling heavy equipment .
2.1 NIST SP 800-18 4 2.2 NIST SP 800-30 4 2.3 NIST SP 800-34 4 2.4 NIST SP 800-37 4 2.5 NIST SP 800-39 5 2.6 NIST SP 800-53 5 2.7 NIST SP 800-53A 5 2.8 NIST SP 800-55 5 2.9 NIST SP 800-60 5 2.10 NIST SP 800-61 6 2.11 NIST SP 800-70 6 2.12 NIST SP 800-137 6 3 CERT-RMM Crosswalk of NIST 800-Series Special Publications 7
City Declared Historic-Cultural Monument No. 367 (06-21-1988) Los Angeles 1948 1950 Sheats (L'Horizon) Apartments project Los Angeles 1948 Stiff Residence Demolished Sherman Oaks 1948 1948 Valley Escrow Offices extant Glendale 1948 1949 Shaeffer Residence extant 1954 Lek addition for same
Cryptologic Technician 1976-Culinary Specialist 2004-Damage Controlman 1948-72 crossed ax and hammer Data Processing Tech. 1967-98 frm Machine Accountant Data Systems Tech. 1963-97 Dental Technician 1948-2005 Disbursing Clerk 1948-2005 Draftsman 1948-61 Driver 1948-58 bulldozer Electrician / Electrician's Mate 1898-Electronics Warfare Tech .
Carburetor - Carter (Single) Fuel Pump Carter AC (Fuel and Vacuum) AC (Fuel and Vacuum) WDO-647S WDO-648S M729SA 583 4057 1948-1950 all Hudson 6 exc. Pacemaker 1948-1950 all 8 cylinder 1948-1954
3 "Torch and Trefoil" Society Newsletter, 1948-1953 4 "Torch and Trefoil" Society Newsletter, 1954-1957 5 Zeta Pi Chapter's Historian Log Book, 1948-1956 6 "Ugly Man Contest" Materials, 1952-1954 7 Meeting Minutes and Member List, 1948 8 Alumni Chapter Information, 1955-1956 9 Correspondence, 1948-1957 10 National Office Forms, 1956