MANUALE TALEA ODEA 11 Settembre 06 EN

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TALEATECHNICAL SERVICEMANUALAll parts of this document are property of Saeco International Group. All rights reserved.This document and relative information herein are provided without liability deriving from any errors or omissions. Furthermore,no part may be reproduced, used or collected with the exception of that authorised in writing or in accordance with a contractual clause.Issue August 2006REV.00

TALEA TECHNICAL SERVICE MANUAL (Rev 00 Aug.06): CONTENTS1.1.11.21.31.4Introduction (rev.00)Documentation requiredTools and equipment requiredSafety warningsTalea range2. Technical data (rev.00)2.1 Product technical data2.2 Internal / external machine components3. Summarised instructions (rev.00)3.1 Client and programming menu (rev.00)3.2 Maintenance and cleaning (rev.00)4. Diagrams (rev.00)4.1 Wiring diagram (rev.00)4.2 Water circuit diagram (rev.00)5.5.15.25.35.4Troubleshooting (rev.00)Test functions (rev.00)Diagnostics function (rev.00)Error messages for Service personnel (rev.00)Problems, Causes, Remedies (rev.00)6.6.16.26.36.46.56.6Operating logic (rev.00)Resetting coffee grounds drawer (rev.00)Water reserve (rev.00)Motorized tank (rev.00)Prima water (rev.00)SBS valve (rev.00)Solenoid pilot nent assembly / disassembly (rev.00)Top cover (rev.00)Right and left-side cover (rev.00)Electronics (rev.00)Gearmotor (rev.00)Pump (rev.00)Heater and solenoid pilot unit (rev.00)Oetiker clamp assembly and disassembly (rev.00)Coffee grinder (rev.00)Grinder adjustment/assembly and disassembly (rev.00)Grinder adjustment during servicing (rev.00)Motorized drip tray (rev.00)8. Service schedule (rev.00)8.1 Routine maintenance Check list (rev.00)9.Exploded drawing (rev.00)TALEA ContentsREV00 - August 061/1

SECTION 1INTRODUCTIONREV.00TALEA Section 01REV00 - August 06

1.1Documentation requiredThe following technical documentation is required for repairs:Instruction booklet for specific model.Technical documentation for specific model (diagrams, exploded drawings).1.2Tools and equipment requiredAs well as the standard equipment, the tools listed below are required.1 special screwdriver with Torx T10 tip.1 digital thermometer with full 200 C scale.This must be suitable for measuring in liquids and on surfaces.1 set of pliers for Oetiker clamps.1 pincer.1 CC -A - Vdc tester.1.3Safety warningsBefore starting operations on the machine, consult the relative instruction booklet.Observe all current standards related to the repair of domestic appliances.Always disconnect the power plug from the mains before carrying out repairs. Simply turningoff the main switch is not sufficient to prevent electrical discharge.This domestic appliance is rated with insulation class I.On completion of repairs, the insulation and dielectric rigidity tests must be performed.TALEA Section 01REV00 - August 061/2

1.4Talea rangeTOUCH- Touch Screen-SBS- Cup warmer- Motorized tank- Milk adapter- Rapid Steam- Coffee granule optionRINGRING PLUS- 24x2 display- Ring selector-SBS- Cup warmer- Motorized tank- Milk adapter- Rapid Steam- Coffee granule option- 10x2 display- Ring selector-SBS- Milk adapter- Rapid Steam- Coffee granule optionGIRO- Height adjustment ringnut-SBS- Milk adapter- Rapid SteamTALEA Section 01REV00 - August 062/2

SECTION 2TECHNICAL DATAREV.00TALEA Section 02REV00 - August 06

2.1Product technical dataPower supply and output:Temperature control:Safety system:Coffee heat exchanger output:Stainless steelMotorized tank only onTalea Touch and Ring Plus.Water level and driptray sensor:Gearmotor:Cup warmer plate:Solo Talea Touch and Ring PlusPump:Pressure relief valve:Water filter:Coffee grinder:Solenoid pilot:Coffee dose control:Absorption:Dimensions: l x h x d in mm:Weight:Water tank capacity:Coffee container capacity:Coffee grounds drawer capacity:Heatex changer capacity:Water circuit filling time:Heating time:Dispensed drink temperature:Grinding time:230 V , 50/60 Hz, 1300 W.1 (NTC) variable resistor sensor – transmits the valueto the electronic board.2 x 175 C manual reset thermostats.1300 W – to dispense coffee, hot water and steam.24V stepper motor.Capacitive sensor33VC with 2 directions of rotation.Activated via MENU display.PTC Type.Ulka reciprocating piston type with thermal cutout at100 C,48 W, 230V, 50 Hz, Type EX5 approx. 13-15 bars.Opening at approx. 18-20 bars.In tank.DC motor with ceramic plategrinders.15 VA.Hall sensor – Pulse control. Dose adjustment canbe set from approx. 7 to 10.5 g.During heating phase- approx. 5.6 A.300/375/41010 kg (average).1.7 l.250g coffee granules.14Approx. 10 cc.Approx. 15 sec on first filling cycle.Approx. 45 sec.Approx. 73 C - 83 CApprox. 8-10 sec.TALEA Section 02REV00 - August 061/4

2.2Internal / external machine componentsTalea TouchTALEA Section 02REV00 - August 062/4

Talea Ring(Only for Ring Plus)(Motorized on Ring Plusonly)TALEA Section 02REV00 - August 063/4

Internal PowerboardCoffee grinderSolenoid pilotMotorized tankstepper motorTALEA Section 02REV00 - August 064/4

SECTION 3BRIEFINSTRUCTIONSREV.00TALEA Section 03REV00 - August 06

3.1Client and programming menuTalea TouchThe programming menu will open.Press “go to menu”Main menuDetailedbeverage programmingTo set currenttimeShow text8:30 aGo gsClockMaintenancesettingsNextMachine functionprogrammingGobackExitAfter setting each of the following menus, press:- “Go back” to be returned to the previous screen and save any newsettings.- “Previous settings” to reset previous values.- “Go back to menu” to be returned to the main menu and save newsettings.Machine settingsLanguage &displayWatersettingsCup warmerGo back tomenuMachine settings menu.- Language & display to set menu language and display contrast.- Water settings to set some water functions.- Cup warmer to set cut warmer functions.GobackBeverage settingsBeverage settings menuEspressoTo set general parameters for the dispense of beverages containing coffee, press the “beverage settings” key in the main menu.The following can be set for each beverage selected:CoffeeLong coffeeGo backto menuGobackCoffee settingsPre-brewingof coffeeThe amount of coffee to beground and use ofpre-ground r quantitynormal240 / 500Go back tomenuThe amount of water to beused in dispensed coffee.GobackClock settingsClock menuTo set the current time and timer (forstandby), press the “clock settings”key on the main menu.The temperature of thedispensed coffee.To set currenttime.TimeGo back tomenuStand-byTo set stand-by parameters after coffee isdispensed.GobackTALEA Section 03REV00 - August 061/3

Talea Ring PlusTo open programming menu.Use the touch-ring to select thetype of beverage you want.Strong aromaEspresso coffee 08:33To select milk-basedbeverage.MENUConfirm key.To select coffeearoma.Hot water key.Beverage settingsTo set beverage preparation parameters: press the MENU key and use the touch-ring to select “beverage settings”.At this point, you can:Exit theprogramming page.Rotate the touch-ring to vary thefollowing settings:- The amount of coffee dispensed(1 square approx. 15 ml).- The amount of water added(1 square approx. 15 ml).- Coffee temperature.- Pre-brewing of coffee.1Beverage settingsReset default (factory) settings.MENUFunction depends on the current programming level.To select coffeearoma.To save new settings.Machine settingsTo set general machine settings, press the MENU key, select “machine settings” then use the touch-ring to select:2.1LanguageItalianTo set menu language.2.4Filter alarm.EnabledTo set machine function with“Aqua Prima” filter.2.72.2To set cup warmer function.2.5RinseEnabledTo set circuit rinsing.ClockTo set internal clock.Cup warmerDisabled2MENUMachine settings2.3BeepsEnabledTo enable beep warnings.2.6Water hardness1To set waterhardness.To exit at any time from“Machine settings”without saving any changes made,press the MENU key.TALEA Section 03REV00 - August 062/3

3.2Maintenance and cleaningSTEPSABCDEFEmpty coffee grounds drawer.Empty drip tray.Clean water tank.Clean the coffee granule container.Clean casing.Clean and grease the brew group.HJKDescaling.Clean drip tray.Clean coffee circuit.As instructed.As necessary.Once a week.As necessary.As necessaryMonthly or every500 coffees.As er hardnessSoft water (up to 7ºdH)Medium water (7º-14ºdH)Hard water (15º-21ºdH)Very hard water (over 21ºdH)Descaling frequency *Approx. every 3 months/120 litresApprox. every 2 months / 90 litresApprox. every 6 weeks / 60 litresApprox. every 4 weeks / 30 litres* Without Prima water filterTALEA Section 03REV00 - August3/3

SECTION 4DIAGRAMSREV.00TALEA Section 04REV00 - August 06

4.1Wiring diagramTalea TouchTALEA Section 04REV00 - August 061/5

Talea Ring PlusTALEA Section 04REV00 - August 062/5

Talea RingTALEA Section 04REV00 - August 063/5

Talea GiroTALEA Section 04REV00 - August 064/5

4.2Talea water circuitTALEA Section 04REV00 - August 065/5

SECTION 5TROUBLESHOOTINGREV.00TALEA Section 05REV00 - August 06

5.1Test functionsTalea Touch3214In the first three seconds after theappliance is switched on, you canenter test mode by pressing the keysin the sequence shown on the left.t.0Software versionNextCPU V01.04.09**On entering test mode, the screenshown in the screenshot opens.Press the next key to move on tosubsequent levels.*Level T1 – brew groupAt this level, brew group gearmotor and associated microswitches function is tested.t.1 - Brewing unitbu current (mA)bu homebu workbu presentbu dregdrawerbu doorbu gohomeNext bu gowork3OFFONONONONbu gostop-bu current (mA) - indicates current absorbed by gearmotor.bu home - indicates state of brew group home position microswitch.bu work - indicates state of brew group work position microswitch.bu present - indicates state of brew group presence microswitch.bu dregdraver - indicates state of coffee grounds drawer presence microswitch.bu door - indicates state of side door closed microswitch.By pressing “bu go home” once, the gearmotor moves the brew group to the home position.By pressing “bu go work” once, the gearmotor moves the brew group to the work position.By pressing “bu stop” once, the gearmotor stops the brew group.Level T2 – heating unitAt this level, you can check heater function and the associated ntc sensor.t.2 - Heating unitboiler temp (C )CupheaterNext 79.8Boiler- boiler temp (C ) - indicates the temperature of the water heater.- Pressing “cup heater” once will turn the cup warmer on.- Pressing “boiler” once will turn the heater on.*Level T3 – hydraulic circuitAt this level, you can test pump, solenoid valve, drip tray/water tank level, milk island and water/steam valve status sensorfunction.t.3Hydraulic circuitflow meter (p/s)driptray senswaterlevel sensknob milkknob water&steamknob closedmilk island presentcaraffe presentvalveNext 0OFFONOFFONOFFOFFOFFpumpwaterTALEA Section 05REV00 - August 06*- flow meters (p/s) - indicates revolutions per second of the hall sensor in the turbine.- driptray sens - indicates the state of the capacitive sensor reading the water level in thedrip tray.- waterlevel sens - indicates the state of the capacitive sensor reading the water level in thewater tank.- knob milk - indicates the state of the water/steam/milk-island knob in the milk position.- knob water&steam - indicates the state of the water/steam/milk-island knob in the water/steam position.- knob closed - indicates the state of the water/steam/milk-island knob in the closed position.1/17

- Milk island present indicates the state of the milk island present microswitch.- Caraffe present indicates the state of the milk carafe present microswitch.- Pressing “valve” once will excite the solenoid valve.- Pressing “water pump” once will start the pump.- Pressing “valve” once will activate the solenoid valve.Level T4 – Grinder unitAt this level, you can test coffee grinder function.t.4 - Grinder unitpulses counterdelay time (msec)bean doorbean alarmgrinderNext *00ONOFF- pulse counter - indicates the number of grinding pulses the grinder performs.- delay time (msec) - indicates revolutions per second of the hall sensor in the coffeegrinder.- bean door - indicates the state of the coffee bean container lid magnetic sensor.- bean alarm - indicates the no coffee beans left alarm during last grinding.- Holding and pressing “grinder” starts the coffee grinder for at least 200 grinding pulses.- Pressing “bean test” once starts the coffee grinder to check the no coffee bean alarm.beantestLevel T5 – Cup liftAt this level, you can check cup-lift function.t.5 - Cup liftNextupper switchlower switchkey upkey downcup liftup cup liftdownOFFOFFOFFOFF*- upper switch - indicates the state of the moving tray up position microswitch in the upposition of the moving tray.- upper switch - indicates the state of the moving tray lower position microswitch in thelower position of the moving tray.- key up - indicates the state of the capacitive sensor that raises the moving tray.- key up - indicates the state of the capacitive sensor that lowers the moving tray.- Holding and pressing “cup lift” moves the cup lift up to the uppermost position.- Holding and pressing “cup down” moves the cup lift up to the lowermost position.Level T6 – Grinder doseAt this level, you can test and modify the amount of coffee that is ground.t.6 - Grinder doseMild doseMedium doseStrong doseMildValueupNext 63 70 77MediumStrongValuedownTALEA Section 05REV00 - August 06Valuetest- Mild dose - indicates the number of grinding pulses to set for a mild coffee.- Medium dose - indicates the number of grinding pulses to set for a medium-strength coffee.- Strong dose - indicates the number of grinding pulses to set for a strong coffee.- Pressing “value up” increases the number of grinding pulses for a medium-strength coffee insteps of 5.- Pressing “value down” reduces the number of grinding pulses for a medium-strength coffeein steps of 5.- “Mild” and “strong” values are equal to 10% less and 10% more respectively than the average value set.- Pressing “value test” starts grinding at the selected strength (mild, medium or strong).2/17

Level T7 – Coffee grounds drawerAt this level, you can modify the current value of the number of coffee grounds (maximum of 13).t.7 - Dreg counterNextMax dreg counter 13Current dreg counter 9ValueupValuedown- max dreg counter - indicates the maximum number of coffee grounds that the drip traycan contain.- current dreg counter - indicates the current number of coffee grounds*Level T8 – Steam outAt this level, you can drain the water circuit.t.8 - Steam outNext- boiler temp (C ) - indicates the temperature of the water heater.Pressing start will run the procedure.If the knob state is not in the water/steam/milk-island position, the message shows belowwill appear on the display.Boiler temp (C )Start**t.8 - Steam outNextBoiler temp (C )Open knob to water & steam- open knob to water & steam - indicates that the knob is not in the water/steam position.Moving the knob to the water/steam state will start the procedure to drain the water circuit.Start**t.8 - Steam outNextboiler temp (C )counterStart 105.9 7.4**t.8 - Steam outboiler temp (C )counterpass.Start- boiler temp (C ) - indicates the temperature of the water heater.- counter - indicates the time remaining until the end of the cycle.When the water heater reaches 100 C, it switches off and the counter starts.Next 105.9 7.4*- pass - indicates that the procedure has been completed.Press next to move on.*TALEA Section 05REV00 - August 063/17

Talea Ring and Ring Plus3124When in test modeSwitch the appliance on (double-pole switch on right side) and wait for the CA to finish initializing; thenpress and hold the illustrated menu key for 2 seconds until the string “Exit” appears on the screen. Pressthe capacitive keypad keys in the order shown on the left within the next two seconds.ExitMENUSTEAMMENUWATERAROMACOFFEEThe following string appears when you enter test mode:*Test* M012345 oo:mm:ss*Test* MOoo:mm:ssSWvx.xx.xxFFHzDLv:1.01.10.FT50HZWhere:- *Test* indicates that the C.A. is in test mode.- M0 indicates the test level.- 12345 indicate the keys pressed in the sequence shown in figure 1.- oo:mm:ss indicates the hours and minutes of the CPU clock.- SWvx.xx.xx indicates the SW version installed in the CPU card microcontroller.- FFHz indicates actual supply voltage frequency.To move from one test level to another, use the touch-ring around the coffee key, turning it clockwise to move to the next leveland anticlockwise to go back a level.Level M1The state of the microswitch is shown at this level; the following string is shown on the second line:Inputs 123456789ABCDEFGWhere:1Brew group presence microswitch excited.2Brew group work position microswitch excited.3Brew group home position microswitch excited.4Turbine sensor excited.5Tank water level capacitive sensor excited.6Side door closed microswitch excited.7Coffee grounds drawer presence microswitch excited.8Coffee bean container sensor excited.9Coffee grinder direction of rotation sensor excited.ADrip tray level capacitive sensor excited.BWater/steam knob in milk-island position.CWater/steam knob in water/steam position.DMilk-island presence microswitch excited.EMilk carafe presence microswitch excited.FCup-lift-down microswitch excited (only on Ring Plus).FCup-lift-up microswitch excited (only on Ring Plus).HWater/steam knob in closed position.Numbers 6 and 7 are not displayed if the coffee grounds drawer is removed.TALEA Section 05REV00 - August 064/17

Level M2Gearmotor function is tested at this level. To move the gearmotor, the coffee grounds drawer and side door microswitches mustbe excited. The status of the microswitches listed below is shown at the right of the top line on the display:12367Brew group presence microswitch excited.Brew group work position microswitch excited.Brew group home position microswitch excited.Side door closed microswitch excited.Coffee grounds drawer presence microswitch excited.Gearmotor status after the aroma key and capacitive keypad menu have been pressed is shown on the second line on thedisplay:- Aroma key - the gearmotor brings the group to the home position.- Menu key - the gearmotor brings the group to the work position.Power absorbed (mA) by the gearmotor during movement is shown on the right of the second line on the display.Level M3Coffee grinder, pump, cup warmer (Ring Plus only) and solenoid valve function are tested at this level. The above are primed bypressing the following keys:-Steam key: coffee grinder.Water key: pump.Aroma key: varies grinding aroma.Menu key: solenoid valve.Coffee key: coffee grinder pulses.COFFEE GRINDER TEST:Coffee bean container sensor must be excited.When the appropriate key is pressed, the following string appears on the second line of the display:- Grinder ON 8 GG %%Where:-8indicates that the coffee bean container sensor has been excited.- GGindicates the number of rations performed by the coffee grinder.- %% indicates the ratio between coffee grinder revolutions at 100% and 50% supply.To set medium aroma pulses, press the coffee key then use the touch-ring to choose aroma pulses. After this, press the coffeekey to save the number of impulses selected. Press the steam key to restore default settings.By pressing the aroma key, you can vary grinding aroma. The value of the selected aroma is shown on the bottom left of thedisplay, classified as follows:1 - mild aroma.2 - medium aroma.3 - strong aroma.PUMP TEST:By pressing the appropriate key, the following string appears on the display:- Flowmeter (Imp/s)GGWhere:- GGindicates the number of revolutions performed by the turbine.SOLENOID VALVE TEST:By pressing the menu key, the following string appears on the second line of

TALEA TECHNICAL SERVICE MANUAL (Rev 00 Aug.06): CONTENTS 1. Introduction (rev.00) 1.1 Documentation required 1.2 Tools and equipment required 1.3 Safety warnings 1.4 Talea range 2. Technical data (rev.00) 2.1 Product technical data

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