Roxar 2” Hydraulic Access Fitting System

Roxar 2” Hydraulic Access Fitting SystemProduct Data SheetFA-T216-B06.07.2015Roxar 2” Hydraulic Access Fitting SystemPressure ratings up to 6,000 psi/420 bar or 10,000 psi/690 barSafer and More Efficient OperationsThe Roxar 2” Hydraulic Access and Retrieval system is acomplete system for installing and retrieving probes andcoupons from high pressure piping, pipelines and vesselsunder full operational pressure.The 2” Hydraulic System was invented by Roxar, andwe have more than 25 years of manufacturing and fieldexperience with the product.Roxar’s 2” Hydraulic Access and Retrieval System comprisesthe following components:nThe system allows for live retrieval tool operations forpressures up to 10,000 psi (690 bar). Maximum operatingtemperature is 204 C (400 F).Compared to traditional mechanical access systems,Roxar’s 2” Hydraulic System has several advantages:nnnSmall size, low weight retrieval toolLess probability for galling/seized plugs (no threadedsection between plug and fitting)Enhanced safety since the retrieval tool does notcontain external moving partswww.Emerson.com/RoxarnnnnHigh pressure hydraulic access fittingHollow and solid hydraulic plugsHeavy duty protective covers for hydraulic system(including pressure proof alternatives)Hydraulic Adaptors for converting mechanicalaccess fittings to hydraulic systemHydraulic retrieval tool (see separate brochureand data sheet)Roxar 2” Hydraulic Access System is also available forinjection and sampling applications (Tee type fittings see applicable data sheet).1

Roxar 2” Hydraulic Access Fitting System06.07.2015Hydraulic Access Fittings06.07.2015Roxar 2” Hydraulic Access Fitting SystemHydraulic Hollow and Solid PlugsHydraulic CoversHydraulic solid and hollow plugsHydraulic coversThe hollow or solid plug provides the pressure seal in theaccess fitting, and is the carrier for the corrosion monitoringdevice (probe or coupon). The primary packing is made fromPTFE (15% glass filled). (Metal seals are available for hightemperature service.)Hydraulic covers have two main functions, to protect theexternal threads used for service valve connection, and to holdthe hollow/solid plug in position in the access fitting during thepermanent ow plugHydraulicaccessfittingCorrosionprobeFlareweld hydraulic access fittingFlareweld hydraulic access fitting - general assemblyThe Hydraulic Access Fitting has an ACME threaded outlet tomate with the service valve of the hydraulic retrieval toolsystem. The Hydraulic Access Fitting has no internal threads,thereby eliminating the danger of a seized plug. Four lockingpins hold the internal plug in position for the 6,000 psi/420 barhydraulic fitting, while six locking pins hold the plug in positionfor the 10,000 psi/690 bar hydraulic fitting. A heavy duty coverholds the plug in position during permanent operation. Thelocking pins hold the plug in position when cover is removed,until the plug is controlled by the pressure in the hydraulicretrieval tool.Hydraulic Access Fitting AdaptorsThe Hydraulic Hollow Plug is used for electric probes likeElectric Resistance (ER) and Linear Polarization Resistance(LPR) probes.The Hydraulic Solid Plug is used for passive monitoring deviceslike weight loss coupons, bio coupons and injection/samplingequipment.For weight loss coupons and corrosion probes, hydraulicaccess fitting covers are available also as pressure retainingcovers, with pressure rating up to 690bar/10,000 psi.For coupons, the pressure retaining cover contains a pressuregauge and bleed valve. For corrosion probes, the pressureretaining cover also contains a pressure retaining probeconnector adaptor.Please observe that a special design hollow/solid plug is usedwhen a hydraulic access fitting adaptor is required. Alsoobserve that special design reinforced plugs are available forhigh velocity applications, based on results from wakefrequency calculations.Hydraulic Access Fitting AdaptorHydraulic Access Fitting Adaptors are available for conversionof mechanical access fittings to hydraulic system. Observethat this conversion can be done on pressurized pipes. Pleasecontact Emerson/Roxar for more details.Flanged Hydraulic Access FittingThe Hydraulic Access Fitting is available in flareweld andflanged versions as standard. Other versions (e.g. HUB fittings)are available upon request. Hydraulic Access Fittings aremanufactured in ASTM A105, ASTM A350 GR. LF2 and Duplexsteel as standard materials (other materials available onrequest). Hydraulic Access Fittings meet NACE MR0175(sour service) requirements. Norsok specification upon r3

Roxar 2” Hydraulic Access Fitting System06.07.2015Model Code Selector - Hydraulic Access FittingsModelTAFCodeHRoxar 2” Hydraulic Access Fitting System06.07.2015Table continued from previous page.Product Description9X9X 10High Pressure Access FittingCodeDesign TypeProject Specific MaterialOperating mode and conditionsPressure Rating Code 1 (Max 6 000 psi Design Pressure)Hydraulic01StandardViton O-rings, ASTM A193 B7 Locking pinsPressure Rating02Rapid Gas DecompressionFR 25/90 O-rings, ASTM A193 B7 Locking pins1Max 6 000 psi Design Pressure03Rapid Gas Decompression and/or 100 % MethanolElast-O-Lion 101 O-rings, ASTM A193 B7 Locking pins21Max 10 000 psi Design PressureCodeCodeCodeProcess ConnectionsC0Product specific optionsNo Coating00FlareweldC1 2, 6Roxar Standard Coating for CS with operating temperature below 120 C20Flanged 150 lbs RFC2 2, 6Roxar Standard Coating for CS with operating temperature above 120 C21Flanged 300 lbs RFC6 2, 7Roxar Standard Coating for SS22Flanged 400/600 lbs RFCX 10Project Specific Coating23Flanged 900/1500 lbs RFCodeTag Plates24Flanged 2500 lbs RFZZNo Tag Plates30Flanged 150 lbs RTJTGStandard Tag plates for fittings31Flanged 300 lbs RTJXX 10Project Specific Tag Plates32Flanged 400/600 lbs RTJCodeFactory Options33Flanged 900/1500 lbs RTJZStandard product34Flanged 2500 lbs RTJXETO product99 10Other ConnectionCodeMaterial0A6A 1Carbon Steel ASTM A105, barEN 10204 3.1 NACE MR01750B6A 1Carbon Steel ASTM A350 Gr. LF2 Cl. 1, barEN 10204 3.1 NACE MR01752D6A 1Duplex A 276 / A 479 UNS S31803, barEN 10204 3.1 NACE MR01750A3A 2Carbon Steel ASTM A105, forgingEN 10204 3.1 NACE MR01750B3A 2Carbon Steel ASTM A350 Gr. LF2 Cl. 1, forgingEN 10204 3.1 NACE MR01752D3A 2Duplex A 182 F51, forgingEN 10204 3.1 NACE MR01750A6C 1Carbon Steel ASTM A105, barEN 10204 3.1 NACE MR0175NORSOK M630 MDS C010B6C 1Carbon Steel ASTM A350 Gr. LF2 Cl. 1, barEN 10204 3.1 NACE MR0175NORSOK M630 MDS C11CodeCertificate, Tests, Calibrations and Services (Not Required, all are optional)Dye Penetrant Examination (select any from this group)D1Dye Penetrant TestPositive Material Testing (select only one from this group)PM 8Positive Material IdentificationPressure Testing (select any from this group)HT 5,2,9Pressure test for Flanged FittingsOther testingTX 10Project specific testingAvailable only with Process Connections option 00, FlareweldNot available with Process Connections option 00, Flareweld6Not available with Material options 0A6A, 0B6A, 2D6A, 2D3A, 0A6C, 0B6C, 2D6C, 2D3C7Not available with Material options 0A6A, 0B6A, 2D6A, 0A3A, 0B3A, 0A6C, 0B6C, 2D6C, 0A3C, 0B3C8Not available with Material options 0A6A, 0B6A, 0A3A, 0B3A, 0A6C, 0B6C, 0A3C,0B3C9Not available with Material options 0A6A, 0B6A, 2D6A, 0A6C, 0B6C, 2D6C10Not available with Factory Option Z122D6C 1Duplex A 276 / A 479 UNS S31803, barEN 10204 3.1 NACE MR0175NORSOK M630 MDS D470A3C 2Carbon Steel ASTM A105, forgingEN 10204 3.1 NACE MR0175NORSOK M630 MDS C010B3C 2Carbon Steel ASTM A350 Gr. LF2 Cl. 1, forgingEN 10204 3.1 NACE MR0175NORSOK M630 MDS C112D3C 2Duplex A 182 F51, forgingEN 10204 3.1 NACE MR0175NORSOK M630 MDS D44Table continued on next page.4www.Emerson.com/Roxarwww.Emerson.com/Roxar5

Roxar 2” Hydraulic Access Fitting System06.07.2015Model Code Selector - Solid and Hollow PlugsModel Code Selector - Hydraulic CoversModelProduct DescriptionModelProduct DescriptionTPLUGPlugTCOVCoverCodeDesign TypeCodeDesign TypeHHydraulicHCodePlug typeCode00Solid Plug102Hollow Plug03Reinforced Plug00Heavy Duty without HoleCodeMaterial01Heavy Duty with Hole2C6AStainless Steel A 479 Gr. 316L, barEN 10204 3.1 NACE MR017502Pressure Proof for Solid Plug2D6ADuplex A 276 / A 479 UNS S31803, barEN 10204 3.1 NACE MR017503Pressure Proof for Hollow Plug2C6CStainless Steel A 479 Gr. 316L, barEN 10204 3.1 NACE MR0175NORSOK M630 MDS S01CodeMaterial2D6CDuplex A 276 / A 479 UNS S31803, barEN 10204 3.1 NACE MR0175NORSOK M630 MDS D470A6ACarbon Steel ASTM A105, barEN 10204 3.1 NACE MR01759X9X 3Project Specific Material0B6ACarbon Steel ASTM A350 Gr. LF2 Cl. 1, barEN 10204 3.1 NACE MR0175CodeOperating mode and conditions2D6ADuplex A 276 / A 479 UNS S31803, barEN 10204 3.1 NACE MR01750A6CCarbon Steel ASTM A105, barEN 10204 3.1 NACE MR0175NORSOK M630 MDS C01Product specific options0B6CCarbon Steel ASTM A350 Gr. LF2 Cl. 1, barEN 10204 3.1 NACE MR0175NORSOK M630 MDS C11No coating2D6CDuplex A 276 / A 479 UNS S31803, barEN 10204 3.1 NACE MR0175NORSOK M630 MDS D4700CodeC0CodeO-ring Not ApplicablePTFE Primary PackingHydraulicPressure RatingMax 6 000 psi Design PressureCover DesignCodeFactory Options9X9X 10ZStandard productCodeXETO product00 2Not ApplicableCertificate, Tests, Calibrations and Services (Not Required, all are optional)01 3StandardViton O-ringDye Penetrant Examination (select any from this group)02 3Rapid Gas DecompressionFR 25/90 O-ringDye Penetrant Test03 3Rapid Gas Decompression and/or 100 % MethanolElast-O-Lion 101 O-ringCodeD1Positive Material Testing (select only one from this group)PMTX 33Roxar 2” Hydraulic Access Fitting System06.07.2015CodeProject Specific MaterialOperating mode and conditionsProduct specific optionsPositive Material IdentificationC0No CoatingOther testingC1 5Roxar Standard Coating for CS with operating temperature below 120 CProject specific testingC2 5Roxar Standard Coating for CS with operating temperature above 120 CC6 6Roxar Standard Coating for SSCX 10Project Specific CoatingCodeProbe AdapterNot available with Factory Option ZZA4No Probe AdapterStandard Probe Adapter for Pressure Proof CoverTable continued on next page.6www.Emerson.com/Roxarwww.Emerson.com/Roxar7