Cylinders, Keys And Keying Systems
Cylinders, keysand keyingsystems
Contents4Key and cylinder marking5-7How to specify master keying8 Keyways and construction keying9Standard cylinders - Conventional andauxiliary cylinders10-12Standard cylinders - Competitor keyways13Standard cylinders - Key blanks and keys14-15Standard cylinders - Tailpieces andaccessories16-17Interchangeable core18Interchangeable core - Keys and keyblanks19-20Interchangeable core - Tailpieces,construction keying and accessories21 Mortise cylinders - Mortise, rim and camlock cylinders22Mortise cylinders - Mortise, rim and camlock housing23-24Mortise cylinders - Cams25-26Mortise cylinders - Cylinder collarsThe Falcon differenceSafety, security and uncompromising valueAt Falcon, we know that every product you sell not only has to meet local building codes, butalso your expectations for performance and quality. We take your expectations seriously, andthat’s why we build our locks to deliver durability, convenience and unmatched value. Afterall, we’ve built our reputation on the same standards that you have – providing qualityproducts at a reasonable price delivered on time. It’s the way we do business and it’s whatmakes Falcon locks a powerful choice, no matter what your project.2 Falcon Cylinders, keys and keying systems
Cylinders, keys and keying systemsKeys and key control are integral parts of maintaining building security, whether it’s duringconstruction or changes in occupancy or use. Falcon offers some of the most versatile and easy to usecylinders and keying systems in the industry. Our interchangeable cores can be removed for quick, easyre-keying and are compatible with SFIC products from other manufacturers. Our multi-level master keyprogram ensures safe, accurate key control. And our full line of mortise cylinders ensures maximum durability,performance and security no matter what the application. Most important, every cylinder, key and keyingsystem we make is backed by one of the best names in the business.Falcon Cylinders, keys and keying systems 3
Keyways and construction keyingKeyways“G” keyway is standard for all Falcon conventional (non-I/C)Falcon multiplex key familycylinders and will be supplied unless otherwise specified.The multiple keyway structure shown to the right is used toAll section keysexpand keying systems which require more than one keyway.RFalcon bored locksets are also available with the mostMulti-section keyscommon competitors’ keyways shown below. Falcon does notFoffer master keying of their keyways. D Series deadlocks areJKeyways andsingle section keyslimited to “D1”, “L4”, “C”, “E” and “E1R” keyways.CorbinRusswin60 D1 L4SargentLASchlageCEYaleE1R8 PARAG“E” keyway isnormally used toextend Weiser keysystems onlyHKLNP“E” keyway is enteredby all Falcon keysEConstruction master keyingConstruction master keying is an option for conventional(non-I/C) cylinders and locksets. Cylinders are preparedwith a special construction pin at the factory so that theconstruction master key (CMK) operates all cylinders whilethe building is under construction.When construction is complete, turn the top master key ineach cylinder. This process moves the special constructionpin into a pocket of the cylinder plug, thereby eliminatingsubsequent operation of the CMK.To order, specify “(CMK)” after the line item.SKD security cautionUnless otherwise specified, SKD sets will not beconstruction master keyed. Doing so significantly limitsthe system’s expansion and decreases the security ofthe SKD locks.When construction master keying is required for SKDsets, Falcon recommends issuing the SKDs on adifferent keyway with their own (separate) CMK. Allorders which include SKD sets should specify how theconstruction keying should be handled.Example: 72 each D441 626 1AA - 72AA (CMK)Blockokey systemFalcon’s Blockokey system is used for extensive masterkey systems using conventional (non-I/C) cylinders andlocksets. Locks are shipped from the factory with a plastic“key block” in the back of every cylinder’s keyway. A shorter4-pin “Project Key” operates all cylinders whilethe building is under construction.When construction is complete, use the special KB536extractor key (removal tool) to remove the key block fromeach cylinder, thereby voiding operation of the project key.Blokokey construction keying is available on selectkeyways. Consult the Falcon master key team foravailability.To order, specify “Blockokey” after the line item.Example: 72 each D441 626 1AA - 72AA BlockokeyOrders must include the name and address of the person to whom the construction keys and permanent master and change keys should be sent.4 Falcon Cylinders, keys and keying systems
How to specify master keying2- and 3-Level master keying systemsTo specify a simple master key system (2 levels of keying)The master key symbol consists of TWO letters, such as AA.AAThe change key numbers are added to the master key letters.The numbers come first: 1AA, 2AA, 3AA, etc.1AAWhen locks are required which are not operated by the master2AA3AASKD1key or other change keys in the system, they are referred to as“single keyed” and given symbols SKD1, SKD2, etc. When allhigher levels of master keys are to be disallowed, suffix (NMK)to the symbol of the key which is to operate. This means “notmaster keyed.” Cylinder 1AA(NMK) is operated by 1AA only. TheAA master is blocked from operation.To specify a grand master key system (3 levels of keying)The grand master is assigned any ONE letter, such as A. Themaster keys under this grand are assigned TWO letters, the firstof which must be the same as the grand: AA, AB, AC, etc. areall masters under grand A. Masters BA, BB, BC, etc. are allunder grand B. Caution: Do not use the letters I or O becauseof possible confusion with the numerals 1 and 0, respectively.Also, do not use master key symbols CK, KD or KA. Change keyAnumbers come after the letters.For master keys beyond AZ, insert a number between the lettersto designate which pass through the alphabet they represent.AAABA2A through A2Z represents the second pass of masters undergrand A. A3A through A3Z would be the third. Change keysunder these masters have the numbers suffixed in the usualway: A2A1, A2A50, etc.AA1AA2AA3AB1AB2A1SKD1If the cylinder is to be operated by its change key and nothinglower than the single lettered GMK, the change number isadded to the GMK symbol. This is illustrated by the example A1in the schematic shown. When locks are required which are notoperated by ANY master keys or other change keys in thesystem, they are referred to as “single keyed” and given symbolsSKD1, SKD2, etc.When all higher levels of master keys are to be disallowed, suffix(NMK) to the symbol of the key which is to operate. This means“not master keyed” and can be applied to any level in thesystem. Cylinder AA1 (NMK) is operated by AA1 only. The AAmaster and A grand are blocked from operation. Cylinder AA(NMK) would be operated by the AA master only. Grand A doesnot operate.Falcon Cylinders, keys and keying systems 5
How to specify master keying(continued)4-Level master keying systemsTo specify a great grand master key system(4 levels of keying)intermediate level masters, the change number is addedThe great grand master key is assigned the symbol GGM.schematic. When locks are required which are notThe rest of the symbols are the same as those in 3-leveloperated by ANY master keys or other change keys in thesystems. The GMKs are assigned single letters, e.g. A, B,system, they are referred to as “single keyed” and givenC, D, etc. Caution: Never use X for a grand master key duesymbols SKD1, SKD2, etc.to the confusion which will result with cross keying symbolsWhen all higher levels of master keys are to be disallowed,presented an the next page.suffix (NMK) to the symbol of the key which is to operate.Masters under each GMK are assigned two letters, the firstThis means “not master keyed” and can be applied to anyof which is the same as its respective grand master key.level in the system. Cylinder AA1(NMK) is operated by AA1Change key numbers come after the letters. Changes underonly. The AA master, A grand and GGM are all blockedthe grand (A1, B1, etc.) and masters beyond AZ are handledfrom operation. Cylinder AA(NMK) is operated by the AAexactly as in the 3 level system already described. Changesmaster only. Grand A and the GGM do not operate.directly under a grand are also handled as illustrated in theCylinder A(NMK) would be operated by the A grand only,3-level system. For changes directly under the GGM with nowithout the GGM.directly to GGM as shown by the example GGM1 in theGGMABAAAA1AA2ABAA3AB1BAAB2A1BA1Selective master keysIt is often useful in large keying systems to issue a high levelmaster key to maintenance personnel which allows accessacross all master and grand master key boundaries of akeying system. A selective master key is usually very closeto the system’s top master key, both physically and throughits realm of access. Nevertheless, it must be blocked fromoperating in many areas.BBBA2BB1BB2GGM1A1SKD1Like cross keying, a selective master key is a conveniencefeature which decreases the security of the cylinders itoperates and limits the expansion and flexibility of theoverall keying system.The most common names and symbols for selective master keysENG Engineer’s keyJAN Janitor’s keyGRD Guard’s keyATT Attendant’s keyHKP Housekeeper’s keyMAIN Maintenance keyTo designate that a lock be operated by a selective masterkey, suffix the symbol in parentheses to the standardGGMsymbol. Example: AA1 (ENG). This must be added everyENGtime the selective key is to operate and left off wheneverthe selective key is NOT to operate. For instance, you mayAlay out a system in which key AA1 is to operate two differentBoffices. Inside one of them is an electrical cabinet whichmust be accessible to maintenance personnel carrying theABAAENG key. That lock must be specified as AA1 (ENG) whileBABBthe lock for the other office must be specified as AA1.Change keys directly under the selective key, such as ENG1,are operated by all higher level keys, such as GGM.6 Falcon Cylinders, keys and keying systemsAA1AA2AA3AB1AB2BA1BA2BB1BB2
How to specify master keying(continued)Cross keyingConvenience may reduce cylinder security and hinder system expansionWhenever two or more different keys such as AA1 and AA2 are both required to operate the same cylinder, thecylinder’s security is reduced. This is called cross keying. When the cross keying occurs under all the same higherlevel keys, such as AA1 and AA2, it is known as controlled cross keying. When it combines keys under differenthigher level keys, such as AA1 and AB1, it is known as uncontrolled cross keying.In addition to reducing the security of the cylinder, cross keying usually imposes limits on the flexibility andexpansion of the overall keying system. This is especially true of uncontrolled cross keying. For these reasons, it isstrongly recommended to allow personnel to carry more than one key. Cross keying should be discouragedwhenever possible. However. when cross keying is required, it is specified as follows, and should be summarizedat the beginning of each order.Case #1Cylinder requires its own change key. The illustrationdepicts part of a small medical building where twodoctors share a common reception area. The receptionistXAA3gets the AA3 key. Each doctor carries a key which operatesonly one office, but is also cross keyed into the entrancefrom the corridor.AA1AA2Determine the symbol of the change key (example: AA3).Then prefix the letter X (example: XAA3). Then list allkeys which are to operate in an “operated by.” phrase.Example. “XAA3 operated by AA1, AA2, AA and A”. NoteXAA3 Operated by AA1, AA2, AA and Athat X is a cylinder specification only. The keys for cylinderXAA3 are designated AA3.Case #2A cylinder does NOT require its own change key. Thisillustration depicts a section of a floor in a dormitory.AA1AA2AA3AA4AA5AA6Each student’s bedroom key operates the hall door lock.There is no need to construct a key which operates onlyX1Xthe hall door.In this case, place an X at both the beginning and end ofthe symbol and a number between them. Example: X1X,X2X, etc. Again, always include the "operated by . . ."phrase with a complete listing of key symbols to operate.X1X Operated by AA1 through AA6, AA and AFalcon Cylinders, keys and keying systems 7
Key and cylinder markingWith these options, keys and/or cylinders are stamped with the key symbol (code). This tells how the cylinderis keyed, eliminating trial and error. Lock mix-ups during installation or key mix-ups afterward are less likely tohappen - and easier to straighten out if they do. For example, the symbol AA1 shown in the illustrationidentifies the lock to be operated by grand master key A, master key AA and change key AA1. Upon writtenauthorization from the building owner to an authorized Falcon distributor, a bitting list can be furnished foreach job to translate the symbols into key bittings. If a key is lost, a replacement key can be ordered by numberfrom the Falcon distributor.AA1Visual key control (VKC)For greater convenienceThe key symbol is stamped on the plug face or other visibleportion of the front of the cylinder. This makes identificationfast and convenient. The disadvantage is that stolen or lostkeys can be easily matched to the locks they operate. Also,restamping cylinders when they are rekeyed results indamage to the finish.Concealed key control (CKC)For greater securityFor greater security, specify CKC on the cylinders. The keysymbol is stamped in a concealed location, such as the rearof the cylinder or the side of an interchangeable core. It isnot visible to the general occupants of the building butcan be accessed by authorized personnel upon removal ofthe cylinder or core.8 Falcon Cylinders, keys and keying systems
Standard cylindersConventional and auxiliary cylindersKey-in-knob and lever cylindersAuxiliary lock cylindersRegular function knobs and levers locksetPinsCylinderDeadlock lazy tailpieces locksetPinsCylinderB except 611 function5-pinA23155-02D111, D1415-pinQ500-064B except 611 3151-06D1315-pinQ500-070B6116-pinA23161-06D111, D1416-pinQ500-021T381 Inside5-pinA23151-06D1216-pinQ500-058T381 Inside6-pinA23161-06D1316-pinQ500-054T381 Inside7-pinA23171-06D111, 59T5716-pinA23161-07D211, 69T all other functions5-pinA23151-05D2315-pinQ500-072T all other functions6-pinA23161-05D211, D2416-pinQ500-010T all other functions7-pinA23171-05D2216-pinQ500-056W except 561 function (lever)6-pinQ330-154D2316-pinQ500-012W561 (lever)6-pinQ330-155D211, D2417-pinQ500-014W except 561 function knob6-pinQ330-238D2217-pinQ500-057W561 (knob)6-pinQ330-246Padlock5-pinA23151-01X 561 -E and T designs5-pinA23151-00Padlock6-pinA23161-01X 561 -E and T designs6-pinA23161-00Padlock7-pinA23171-00X 411, 501, 511, 521, 581-E and T designs5-pinA23152-00X 411, 501, 511, 521, 581-E and T designs6-pinA23162-00X 411, 501, 511, 521, 581-H designs5-pinA23152-02X 411, 501, 511, 521, 581-H designs6-pinA23162-02X 411, 501, 511, 521, 581-H designs7-pinA23172-02X 561-H designs5-pin“H” Series cylinderFunctionPinsCylinderA23151-02H 511 knobs5-pinA30040-006-pinA30040-01X 561-H designs6-pinA23161-02H 511 knobsX 571-E and T designs5-pinA23151-02H all other functions and designs5-pinA30028-00H all other functions and designs6-pinA30028-01X 571-E and T designs6-pinA23161-02X 571-H designs5-pinA23151-03X 571-H designs6-pinA23161-03X 571-H designs7-pinA23171-02X561-H designs7-pinA23171-01Y all functions5-pinA23155-00Y all functions6-pinA23165-00Specify keyway.Specify finishes: 606, 626Sliding door cylinderFor use in Adams Rite4024 and 4026 cylinderpulls typically used inpatio doors.950: Specify 5, 6, or 7-pinNote: Specify finish: 606, 626Falcon Cylinders, keys and keying systems 9
Standard cylindersCompetitor keywaysT SeriesCylindersX SeriesCylindersCorbin 60 O-bittedA23167-011Corbin 60 O-bittedA23167-001Corbin 60 KDA23167-11DCorbin 60 KDA23167-1KDCorbin Russwin L4 O-bittedA23174-011Corbin Russwin L4 O-bittedA23174-001Corbin Russwin L4 KA4A23174-11ARusswin D1 O-bittedA23168-001Russwin D1 O-bittedA23168-011Russwin D1 KDA23168-1KDSargent LA O-bittedA23166-001T381 InsideRusswin D1 KDA23168-11DSargent LA O-bittedA23166-011Sargent LA KDA23166-1KDSargent LA KDA23166-11DSchlage C O-bittedA23160-001Schlage C O-bittedA23160-011Schlage C KA4A23160-1KASchlage C KA4A23160-11ASchlage C KDA23160-1KDSchlage C KDA23160-11DSchlage E O-bittedA23159-001Schlage E O-bittedA23159-011Yale E1R (8) Para O-bittedA23169-001Yale E1R (8) Para O-bittedA23169-011Yale E1R (8) Para KDA23169-1KDYale E1R (8) Para KDA23169-11DCorbin 60 O-bittedA23167-005Corbin 60 O-bittedA23167-012Corbin 60 KDA23167-5KDCorbin 60 KDA23167-12DCorbin Russwin L4 O-bittedA23174-005Corbin Russwin L4 O-bittedA23174-012Russwin D1 O-bittedA23168-005Russwin D1 O-bittedA23168-012Russwin D1 KDA23168-5KDRusswin D1 KDA23168-12DSargent LA O-bittedA23166-005Sargent LA O-bittedA23166-012Sargent LA KDA23166-5KDSargent LA KDA23166-12DSchlage C O-bittedA23160-005Schlage C O-bittedA23160-012Schlage C KA4A23160-5KASchlage C KA4A23160-12ASchlage C KDA23160-5KDSchlage C KDA23160-12DSchlage E O-bittedA23159-005Schlage E O-bittedA23159-012Yale E1R (8) Para O-bittedA23169-005Yale E1R (8) Para O-bittedA23169-012Yale E1R (8) Para KDA23169-5KDYale E1R (8) Para KDA23169-12DCorbin 60 O-bittedA23167-006Corbin 60 O-bittedA23167-000Corbin 60 KDA23167-6KDCorbin 60 KDA23167-0KDCorbin Russwin L4 O-bittedA23174-006Corbin Russwin L4 O-bittedA23174-000Russwin D1 O-bittedA23168-006Russwin D1 O-bittedA23168-000Russwin D1 KDA23168-6KDRusswin D1 KDA23168-0KDSargent LA O-bittedA23166-006Sargent LA O-bittedA23166-000Sargent LA KDA23166-6KDSargent LA KDA23166-0KDSchlage C O-bittedA23160-006Schlage C O-bittedA23160-000Schlage C KA4A23160-6KASchlage C KA4A23160-0KASchlage C KDA23160-6KDSchlage C KDA23160-0KDSchlage E O-bittedA23159-006Schlage E O-bittedA23159-000Yale E1R (8) Para O-bittedA23169-006Yale E1R (8) Para O-bittedA23169-000Yale E1R (8) Para KDA23169-6KDYale E1R (8) Para KDA23169-0KDCorbin 60 O-bittedA23167-003Corbin 60 KDA23167-3KDCorbin Russwin L4 O-bittedA23174-003Russwin D1 O-bittedA23168-00310 Falcon Cylinders, keys and keying systemsT571T SeriesAll otherfunctions561Elite and Troy411, 501, 511,521, 581Elite and TroyX411, 501, 511,521, 581Hana
X Series (continued)CylindersB SeriesCylindersRusswin D1 KDA23168-3KDCorbin 60 O-bittedA23167-011Sargent LA O-bittedA23166-003Corbin 60 KDA23167-11DSargent LA KDA23166-3KDCorbin Russwin L4 O-bittedA23174-011Schlage C O-bittedA23160-003Russwin D1 O-bittedA23168-011Schlage C KA4A23160-3KAA23168-11DSchlage C KDA23160-3KDX571Elite and TroyRusswin D1 KDSargent LA O-bittedA23166-011Schlage E O-bittedA23159-003Sargent LA KDA23166-11DYale E1R (8) Para O-bittedA23169-003X561HanaSchlage C O-bittedA23160-011Yale E1R (8) Para KDA23169-3KDSchlage C KA4A23160-11ACorbin 60 O-bittedA23167-004Schlage C KDA23160-11DCorbin 60 KDA23167-4KDSchlage E O-bittedA23159-011Corbin Russwin L4 O-bittedA23174-004Yale E1R (8) Para O-bittedA23169-011Russwin D1 O-bittedA23168-004Yale E1R (8) Para KDA23169-11DRusswin D1 KDA23168-4KDCorbin 60 O-bittedA23167-013Sargent LA O-bittedA23166-004Corbin 60 KDA23167-13DSargent LA KDA23166-4KDCorbin Russwin L4 O-bittedA23174-013Schlage C O-bittedA23160-004Russwin D1 O-bittedA23168-013Schlage C KA4A23160-4KARusswin D1 KDA23168-13DSchlage C KDA23160-4KDSargent LA O-bittedA23166-013Schlage E O-bittedA23159-004Sargent LA KDA23166-13DYale E1R (8) Para O-bittedA23169-004Schlage C O-bittedA23160-013Yale E1R (8) Para KDA23169-4KDSchlage C KA4A23160-13ASchlage C KDA23160-13DSchlage E O-bittedA23159-013Yale E1R (8) Para O-bittedA23169-013Yale E1R
Construction master keying Construction master keying is an option for conventional (non-I/C) cylinders and locksets. Cylinders are prepared with a special construction pin at the factory so that the construction master key (CMK) operates all cylinders while the building is under construction. When construct
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Master Keying Keying Systems Questions? Call: 800-266-4456 / FAX: 800-777-8229 / or e-mail info@falconlock.com Falcon Lock Company 2650 Orbiter Street Brea, CA 92821-6265 / Visit us on the Internet at www.falconlock.com To Specify a Simple Master Key System (2 Levels of Keying) The master
Master Keying Information MT5 Keying Platform. Lockwood Product Catalogue Keying and Cylinders 3 1300 LOCK UP (1300 562 587) lockweb.com.au Overview The locks, hardware and accessories that you install on
Grand Master Keying — Grand Master Keying involves three or more levels of keying. Tenant keys operate individual locks, master keys operate locks within a group, and the grand master key operates all units in the group. Prot
with a keyway of the appropriate size and style for the key to be used. Shaft keys are available in a variety of types and include Parallel Keys, Square Keys, Flat Keys, Rectangular Keys, Woodruff Keys, Plain Taper Keys, Gib-Head Taper Keys, Perpendicular Pins, and the Feather Key. Parallel keys are inexpensive, readily
master key systems Cross keying is not recommended. Keying Department Administration will review all request and determine if compatible with a secured master key system Keying Specifications UL 437 Listed Cylinders SARGENT DG3 cylinders* are UL437 Listed UL437 se
The cylinders are available both as single and double acting version, steel, aluminum or stainless steel made, with short or long strokes, a very varied range of compact, hollow cylinders, extra flat or high tonnage cylinders suitable for the customer's application. F.P.T. HYDRAULIC CYLINDERS HYDRAULIC CYLINDERS INDEX 34 32 30 28 26 24 22 20 .
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