Marine Cable Catalogue - Prysmian Group
Marine Cable CatalogueNORTH EUROPE
Linking the futureAs the worldwide leader in the cable industry,Prysmian Group believes in the effective, efficientand sustainable supply of energy and informationas a primary driver in the development ofcommunities.With this in mind, we provide major globalorganisations in many industries with best-inclass cable solutions, based on state-of-the-arttechnology.Through two renowned commercial brands Prysmian and Draka - based in almost 50 countries, we‘re constantly close to our customers,enabling them to further develop the world‘senergy and telecoms infrastructures and achievesustainable and profitable growth.2For our energy business, we design, produce,distribute and install cables and systems for thetransmission and distribution of power at low,medium, high and extra-high voltage.For telecoms, the Group is a leading manufacturerof all types of copper and fibre cables, systemsand accessories for voice, video and data transmission.Drawing on over 130 years‘ experience andcontinuously investing in R&D, we applyexcellence, understanding and integrity toeverything we do, meeting and exceeding theneeds of our customers across all continents while at the same time shaping the evolutionof our industry.
Linking global expertise to thewheels of industryOn every continent, in applications that rangefrom air and rail transport infrastructure to heavyduty industries such as mining, tunnel drilling anddefence, Prysmian’s specialist cable solutions sitat the heart of significant international projects;supporting the work of major customers, withhigh-performing, durable and safe technology.As the world leader in cabling, we draw on globalexpertise and local presence to work in closeproximity with our customers, delivering productsand service platforms, built on easy contact,customized solutions and effective supply chains,meeting their specialized requirements, to helpthem drive the wheels of industry and achievesustainable growth and profitability. As theworldwide leader in the cable industry, PrysmianGroup believes in the effective, efficient andsustainable supply of energy and informationas a primary driver in the development ofcommunities.3
Marine CablesMarine cables (ship wiring and ship board cables)are for installation on board ships. They have beentype approved by a classification society and theyhave a construction that adheres to standardsfor marine cables, such as: They are based on anamount of 7 litres of combustible material permetre. Bunched cables have to be minimum 3.5meters tall, when they are in a test chambersubjected to fire from a burner directed at thecables for 40 minutes. The bunched cables maynot burn more than 2.5 meters above the burner.See figure 2. on page 6.ConductorMarine cable conductors are made with strandedannealed copper, combining flexibility and smalldimensions to provide excellent handling. Tominimise the cable diameter and weight sectorshaped conductors are used for bigger crosssection.Fire ResistanceThese tests are aimed at verifying the behaviourof a cable s circuit integrity during fire. The mainthree test methods are IEC 60331-21, IEC 60331-1and IEC 60331-2, the latter is used for power andcontrol cables. Marine cable standards require aIEC 60331-21 test, where the cable is exposed toa flame at 750 C for 90 minutes followed by a 15minutes cooling period, while the rated voltageis being applied. No breakdown or short circuit ispermitted during the test. See figure 3. on page 6.The optional test methods for cables withdiameters over 20 mm, is the more rigorous IEC60331-1 test. For cable diameter not exceeding20 mm test IEC 60331-2 can also be used, inwhich a bent cable, affected by mechanical shock,is subjected to a 830 C flame for minimum 90minutes.4Insulation MaterialXLPE is used as the main insulation material. Itwithstands higher temperatures than ordinarythermoplastic polyethylene. It is resistantagainst deformation and various chemicals, withexcellent mechanical and electrical properties. Themaximum conductor temperature stipulated byIEC 60092-360 marine cable standard is 90 C.Sheathing MaterialThe sheath is composed of halogen free, flameretardant thermoplastic compound. It fulfils thecriterion of SHF1 according to IEC 60092-360.In case of fire the sheathing material offersadvantages such as reduced emission of smokeand corrosive toxic gasses.Smoke DensitySmoke density is tested according to IEC 610341 (apparatus) and IEC 61034-2 (procedure andrequirements). It is done by placing a cable ina ”smoke cube” (3x3x3 m). When the cable isburning, the light transmittance is measuredusing a photometric system. 60 % (70 % fora single cable) visibility is satisfactory if it isattained throughout the test.HalogensTo test whether a material is halogen free ornot, test IEC 60754-1 and 60754-2 are used. Theacidity of the gasses from burning materials ismeasured. Halogen-free means that the materialsused in the cable do not contain any halogens– such as chlorine, bromine, iodine or fluorine.In order to attain a self-extinguishing effectthat halogens have in cables, ATH (aluminiumtrihydroxide) based materials are used instead.This way the negative effects of halogens areavoided.
General information5
Fire Testing MethodsFlame retardance of a single cable is tested inaccordance with IEC 60332-1-2. It is performedon a 60 cm cable sample with a gas flame for 1-8minutes depending on the cable diameter. Thecable has to be self-extinguishing up to a certainlimit to fulfil the test. Flame spread is tested onbunched cables in accordance with IEC 60332-322, which simulating the fire behaviour of cablesinstalled in a bunch. The main category used istype A.6Test MethodsIEC 60331-1 & 2 for fire with shock at atemperature of at least 830 C. Bunched cablesare tested for flame spread.Quality ControlEach manufactured cable goes through a testprocedure according to the IEC 60092-300 seriesstandards.
Explanation of symbols90 Conductor temperatureMax. conductor temperature C in continuousoperation.Fire resistantFire resistant acc. to EN/IEC 60331-1 & 2.Screened or armouredWith either copper, aluminum or steel wire,foil and tape.Fire retardantFlame propagation acc. to EN/IEC 60332-1.Bundled and vertical acc. to EN/IEC 60332-3.Oil resistantAcc. to DIN EN 60811-404Halogen freeHalogen free acc. to EN/IEC 60754-1 andEN/IEC 50267-1.Weather proofAcidityCorrosivity acc. to EN/IEC 60754-2.lowSmoke densitySmoke propagation acc. to EN/IEC 61034.TEMAR type designationsP Power H F X FR Fire resistant (i) individually screened (AI/PET)T Telecommunication(c) collectively screened (AI/PET)HFX Halogen-freeCross-linkedA ArmouredU UnarmouredC Copper braid7
Marine ApprovalsAs a manufacturer we must be able to prove toour customers in the maritime industry, that ourcables comply with rules and regulationspertaining to the particular type of cable and itsapplication purpose on vessels.Prysmian Group uses a variety of recogniced andaccredited third-party organisations to test andcertifify our cables - to ensure the highest lavelof safety and quality for our customers.Bureau Veritas(BV)Created in 1828, Bureau Veritas is a global leaderin Testing, Inspection and Certification (TIC),delivering high quality services to help manufactors meet the growing challenges of quality,safety, environmental protection and socialresponsibility.Bureau Veritas is an accredited EU recognisedorganisation allowed to provide EU MutualRecognition Type Approval services according tocertification, described in rule notes NR 320 andNR 266.8Den Norske Veritas and Germanischer Lloyds(DNV-GL)Norske Veritas (DNV) founded in Olso,Norway in 1864 and Germanischer Lloyd (GL)established in Hamburg Germany in 1867 wasmerged in 2013 and today it is a globally leadingquality assurance and risk managementcompany. DNV- GL offer technical services such asdesign assessment, type approvals, third-partyinspection, verification and testing. Includingcertification of materials, components andsystems relevant to the safe operation andquality of ships and offshore installations.Russian Maritime Register of Shipping(RMRS)The classification society Russian MaritimeRegister of Shipping (RS) was established in 1913and has been a member of IACS since 1969. TodayRS is recognized by the European Union and incompliance with EC Regulation 391/2009. Aswell as certified by QACE. RMRS offers technicaldesign assessment, surveys and issuing ofdocuments, certificates and reports to ships andoffshore installations as well as for ship logistics,machinery, equipment, products and materials.
Lloyds Register(LR)LR is a leading international provider ofclassification, compliance and consultancyservices to the marine and offshore industries,helping our clients design, construct and operatetheir assets to the highest levels of safety andperformance.The Royal Institue of Naval Architects(RINA)The Royal Institution of Naval Architects (RINA),is an internationally renowned professionalinstitution whose members are involved at alllevels in the design, construction, maintenanceand operation of marine vessels and structures.Certification is compulsory for products coveringessential services to be fitted on board RINAclassed ships, and it is carried out in accordancewith their rules for testing, certification andacceptance of marine materials and equipment.Manufacturers whose products will be used onboard a vessel classed with Lloyd's Register mustget their products certified to meet the LR Marine& Offshore Rules.Classification with Lloyd’s Register means addingvalue to our products. This helps merchantsmanage their ships and offshore assets to theirfull potential, maintain operational effectivenessand minimise risk to life, property and theenvironment.American Bureau of Shipping(ABS)The American Bureau of Shipping (ABS) is aclassification society, with a mission to promotethe security of life, property and the naturalenvironment, primarily through the developmentand verification of standards for the design,construction and operational maintenance ofmarine-related facilities.9
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PRODUCTSPOWER & CONTROL CABLESUP TO 3 KVMEDIUM VOLTAGE CABLESUP TO 24 KVUnarmoured 0,6/1 (1,2) kVArmoured 6/10 (12) kVTEMAR PHFX-U (LM-HF) . . . . . . . . . . . . . . . . . . . . . . . . . . 12MV-FHFX/A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36Armoured 0,6/1 kVArmoured 12/20 (24) kVTEMAR PHFX-A (LSM-HF) . . . . . . . . . . . . . . . . . . . . . . . . . 16MV-FHFX/A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38Armoured 1,8/3 (3,6) kVTEMAR PHFX-A (LSM-HF) . . . . . . . . . . . . . . . . . . . . . . . . . 20TECHNICAL DATAGeneral information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40INSTRUMENTATION &COMMUNICATION CABLESUP TO 300 VLaying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Screened 150/250 (300) VElectrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44Rated current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42Identification colors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43TEMAR THFX-U(c) (LJT-HF) . . . . . . . . . . . . . . . . . . . . . . . . 22Armoured 150/250 (300) VTEMAR THFX-C (LJST-HF) . . . . . . . . . . . . . . . . . . . . . . . . . 24Individually screened 250 VHFX-ISOSA/CU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Bus cable 100 VSIENOPYR-FR PROFIBUS M-02Y(ST)CHX . . . . . . . . . . . . 28FIRE RESISTANT CABLESUP TO 1 kVUnarmoured Power & Control 0,6/1 (1,2) KVTEMAR PHFX-UFR (LM-FRHF) . . . . . . . . . . . . . . . . . . . . . . 30Armoured Power & Control 0,6/1 (1,2) kVTEMAR PHFX-AFR (LSM-FRHF) . . . . . . . . . . . . . . . . . . . . . 32Armoured 150/250 (300) VInstrumentation, Communication & ControlSIENOPYR-FR FMHXCH FE 120 . . . . . . . . . . . . . . . . . . . 3411
POWER & CONTROL MARINE C ABLETEMAR PHFX-ULM-HF0,6/1 (1,2) kVUNARMOURED POWER &CONTROL CABLEFor fixed installation in power, lighting and controlcircuits on sea vessels and offshore platforms.ConductorAnnealed stranded plain copper, class 2. Round in single core from 16 to 300 Round in multicore from 1,5 to 25 mm2 Sector shaped in multicore from 35 to 240 mm2 Conductor is compacted when 25 mm2ConductorFine stranded plain copper, class 5. Round in single core from 25 to 300 mm2 Round in multicore from 35 to 185 mm2InsulationExtruded XLPE See page 41 for core identification coloursSheathExtruded black halogen free polyolefine, SHF1 Installation information and electrical data on pages42-43StandardsIEC 60092-353 and IEC 60092-350 MaterialsIEC 60228 (conductor)IEC 60092-360 (insulation)IEC 60092-360 (sheath)Approvals DNV-GL (Det Norske Vertitas - Germanischer Lloyd) BV Certificate no. 06580/E0 RMRS (Russian Maritime Registration of Shipping)PropertiesFlame Retardance Acc. IEC 60332-3-22 (cat A) and IEC 60332-1-2Halogen Free Acc. to IEC 60754-1 and -2Low Smoke Emission Acc. to IEC 61034-1 and -2Tests Acc. to IEC 60092-353Choice and Installation Acc. to IEC 60092-352TemperatureMaximum conductor temperature 90 CPulling forceMaximum per conductor 50 N / mm²90 12low
tkg /kmBendingradius fixedmm1 x 165,0–9,020 0751 x 255,8–10,530 0851 x 356,9–11,54 05951 x 507,9–13,05301101 x 709,6–15,57451301 x 9511,3–17,010 0 014 01 x 12012,7–19,012601551 x 15014,1–21,015501701 x 18515,7–23,5191019 01 x 24 018,1–26,0249 02101 x 30 020, 2–29,0309 02352 x 1,51,6–8,590352 x 050POWER C ABLES3 x 1,53G1,51,6–9,0105403 x 2,53G2,52,0–10,0145403x43G 42,6–11,5205503x63G63,1–12,5260503 x 104,0–15,0430603 x 165,0–17,5635703 x 255,8–20,5955853 x 355,69, 221,012201703 x 506,510,724,016101953 x 707,912,828,022302303 x 959,315,132,030352603 x 12010,517,035,0379 02803 x 15011,618,939,04 6703203 x 18513,121,143,558103503 x 24 015,024,449,075803953 x 30 016,827, 253,59 4104304 x 1,54G1,51,6–9,8130404 x 2,54G2,52,0–11,0180454x44G 42,6–12,5260504x64G63,1–14,0350604 x 104G104,0–16,5545704 x 164G165,0–19,5820804 x 254G255,8–23,0124 0954 x 354G356, 28,623,5161019 04 x 504G507, 29,927,521202204 x 704G708,612,032,029 602604 x 954G9510, 214,136,0400029 04 x 1204G12011,515,84 ��5G165,0–21,010 0 085–5G255,8–25,5153015513
g /kmBendingradius fixedmm7 x 1,51,6–12,020 05012 x 1,51,6–16,03306519 x 1,51,6–18,549 07527 x 1,51,6–22,56 80907 x 2,52,0–13,52805512 x 2,52,0–18,04 607519 x 2,52,0–21,069 0851 x 256,5–11,5295501 x 357,6–12,539 0751 x 509, 2–14,5550901 x 7011,0–17,07701051 x 9513,5–19,599 01201 x 12014,9–21,512501301 x 15017, 2–24,515601501 x 18517,9–25,518501601 x 24 020,6–29,024 4 01801 x 30 024,0–33,0307020 03 x 357,6–27,015701703 x 509, 2–31,5215019 03 x 7011,0–37,030 4 02303 x 9513,5–42,539302603 x 12014,9–4 6,549 0 02803 x 15017, 2–53,5619 03303 x 18517,9–56,0729 03404 x 357,6–30,519 6019 04 x 509,14–33,0243020 04 x 7011,0–41,038202504 x 9513,5–4 8,050 0 029 04 x 12014,9–52,562603204 x 15017, 2–59,578 4 03604 x 18517,9–63,0924 0380CONTROL C ABLESCL A SS 5 CONDUC TOR (F)14–5G357,6–32,5242020 0–5G509, 2–39,5336024 0–5G7011,0–45,54 69 0280–5G9513,5–53,0614 0320
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POWER & CONTROL MARINE C ABLETEMAR PHFX-ALSM-HF0,6/1 (1,2) kVARMOURED POWER &CONTROL CABLEConductorAnnealed stranded plain copper, class 2. Round in single core from 16 to 300 Round in multicore from 1,5 to 25 mm2 Sector shaped in multicore from 35 to 240 mm2 Conductor is compacted when 25 mm2ConductorFor fixed installation in power, lighting and controlcircuits on sea vessels and offshore platforms.Fine stranded plain copper, class 5. Round in single core from 35 to 300 mm2 Round in multicore from 35 to 185 mm2InsulationExtruded XLPE See page 41 for core identification coloursArmourBraided of copper wiresSheathExtruded black halogen free polyolefine, SHF1 Installation information and electrical data on pages42-43StandardsIEC 60092-353 and IEC 60092-350 MaterialsIEC 60228 (conductor)IEC 60092-360 (insulation)IEC 60092-360 (sheath)Approvals DNV-GL (Det Norske Vertitas - Germanischer Lloyd) BV Certificate no. 07025/E0 RMRS (Russian Maritime Registration of Shipping)PropertiesFlame Retardance Acc. IEC 60332-3-22 (cat A) and IEC 60332-1-2Halogen Free Acc. to IEC 60754-1 and -2Low Smoke Emission Acc. to IEC 61034-1 and -2Tests Acc. to IEC 60092-353Choice and Installation Acc. to IEC 60092-352TemperatureMaximum conductor temperature 90 CPulling force90 16lowMaximum per conductor 50 N / mm²
eightmmConductorwidthmmDiameterover braidmmCablediametermmCableweightkg /kmBendingradius, fixedmm1 x 165,1–7,710,5255651 x 255,8–9,011,5360701 x 356,9–10,513,0475801 x 507,9–11,514,5595901 x 709,6–14,017,08601051 x 9511,3–16,019,011351201 x 12012,7–17,521,014 0 01301 x 15014,1–19,523,0170 014 01 x 18515,7–21,525,020951501 x 24 018,1–24,028,026501701 x 30 020, 2–26,530,533201852 x 1,51,6–7,510,0130602 x 2,52,0–8,511,0160702x42,6–9,511,520 0702 x63,110,513,025580POWER C ABLES3 x 1,53G1,51,6–8,010,0150603 x 63,1–11,014,0320853 x 104,0–13,516,552010 03 x 165,0–16,019,074 01153 x 255,8–18,522,010501353 x 355,69, 219,023,013501853 x 506,510,721,525,517502053 x 707,912,825,029,024 0 02353 x 959,315,128,033,0320 02653 x 12010,517,031,536,5410 02953 x 15011,618,935,041,050 0 03303 x 18513,121,139,545,563503654 x 1,54G1,51,6–8,511,0180704 x2,54G2,52,0–10,012,5250754x44G 42,6–11,514,0320854x64G63,1–13,016,045010 04 x 104G104,0–15,518,56701154 x 164G165,0–17,521,09401304 x 254G255,8–20,524,013501454 x 354G356, 28,621,525,517502054 x 504G507, 29,924,529,0230 02354 x 704G708,612,028,033,0320 02654 x 954G9510, 214,132,037,0430 030 04 x 1204G12011,515,836,041,0530 03305 x 1,55G1,51,6–9,512,0220755 x 2,55G2,52,0–11,013,529 08517
eightmmConductorwidthmmDiameterover braidmmCablediametermmCableweightkg /kmBendingradius, fixedmm7 x 1,51,6–10,513,02708012 x 1,51,6–14,517,04 6010519 x 1,51,6–17,020,064012027 x 1,51,6–21,024,58701507 x 2,52,0–12,014,53309012 x 2,52,0–16,520,062012019 x 2,52,0–19,523,090014 011,014,047085CONTROL C ABLESCL A SS 5 CONDUC TOR (F)181 x 357,61 x 509,9–15,017,570 01051 x 7011,0–17,019,09201151 x 9513,5–19,021,011701251 x 12015, 2–21,023,5145014 01 x 15017, 2–24,026,015501551 x 18518,9–26,028,517701701 x 24 021,8–30,032,0270 019 03 x 357,6–25,029,0180 01803 x 509, 2–29,033,024 0 020 03 x 7011,0–3 4,038,533602353 x 9513,5–4 0,045,0439 02703 x 12014,9–43,54 8,5539 02953 x 15017, 2–50,055,567603353 x 18517,9–52,558,078603504 x 357,6–27,531,5219 019 04 x 509, 2–32,036,029702204 x 7011,0–38,543,042802604 x 9513,5–4 4,550,0551030 04 x 12014,9–49,054,56 8503304 x 15017, 2–55,561,584883704 x 18517,9–58,565,010 0 4 039 0–5G357,6–30,53 4,5269 0210–5G509, 2–35,54 0,0366024 ,06730330
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POWER & CONTROL MARINE C ABLETEMAR PHFX-ALSM-HF1,8/3 (3,6) kVARMOURED POWER &CONTROL CABLEFor fixed installation on sea vessels and offshoreplatforms. Suitable for variable frequencydrives.ConductorAnnealed stra
IEC 60092-360 marine cable standard is 90 C. Sheathing Material The sheath is composed of halogen free, flame retardant thermoplastic compound. It fulfils the criterion of SHF1 according to IEC 60092-360. In case of fire the sheathing material offers advantages such as reduced em
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