D CPO Recommended Facilities Corrosion Training
D, CPO Recommended Facilities Corrosion Training Summary(Attachment to the CPC Source Training Page)Background: The Department of Defense (DoD) acquires, operates, and maintains a vast array offacilities such as airfields, wharves, buildings, utilities, and other structures. All of these assets aresusceptible to corrosion. Corrosion costs are extensive and the failure to act only increases thosecosts. The best possible life-cycle decisions must be made by design and sustainment professionals,which requires preparation through education, training and experience to fulfill the challenge ofsuccessful corrosion prevention and control (CPC) despite resource limitations.Engineers, Architects, and Sustainment Professionals must address a broad range of CPC challengesat each installation. Designing and specifying facility designs may include the selection of enhancedmaterials and coatings in severely corrosive environments and UFC 1-200-01 DoD Building Code.It is typical for many DoD facilities to be in service in excess of 50 years. Foundations, structuralelements, utilities, piping, piers and wharves, pavements, heating ventilation and air conditioning,and other building components should be designed considering these service life realities and thechallenges of follow-on maintenance.Being prepared to address CPC challenges includes finding and completing appropriate training tomaster expertise in areas such as material selection, development of request for proposals, criteriaselection, oversight of quality and commissioning actions, and the operation of facilities.Discussion: There are many CPC education and training opportunities for DoD personnel. Sourcesinclude SSPC, NACE, and the Whole Building Design Guide (WBDG) on both the CPC SourceTraining Page and the DoD Courses Section under Continuing Education.Table 1 seeks to simplify the task of determining which courses best fit the need of the individual andthe organization. It is organized to assist in achieving appropriate knowledge levels to meet missionand employee CPC development requirements. The courses listed in Table 1 are ordered by “Track,”“Knowledge,” and “Proficiency Level.” Explanations are provided at the end of Table 1 to furtherassist the user in determining where their individual skills might coincide with the recommendedcourses and topics.These courses are placed in logical order by Track and Level but are not ordered by pre-requisitesunless specifically stated by NACE, SSPC, or the WBDG. These courses are not being presented as aDoD requirement. It is a suggestion for organizations and individuals to better position themselves tomanage career progression, professional registration continuing education, and mission executionneeds to better address CPC related challenges affecting the facilities community and its workforce .The CPC Source Competencies web page provides additional insights into professional development.Recommendation: It is recommended that DoD components and their employees utilize Table 1 toestablish and pursue their CPC training needs. It is also recommended that Contractors review thecontent of the CPC Source Competencies web page as well as Table 1 for relevant information.Prepared by Joseph C. Dean, P.E, and Steve Geusic, P.E.April 21, 20201
Table 1 Facilities (Design, Construction, Repair, Sustainment) Course Recommendations*TracksTrack 1 – CPCFoundationKnowledge**Level: Basic or General KnowledgeEntry-level knowledge development oftenfocused on a specific interest or subjectarea. At this level, courses should assist inestablishing learning needs at the nextIntermediate & Advanced levels.Knowledge listed below is essential forPlanners & Program Managers.Level: IntermediateConsistent with the non-specific knowledgeneeds at this level, more advanced learningopportunities are provided below. Planners &program managers whose project workloadincludes specific CPC requirements shouldachieve this level of knowledge. In addition,some courses offer a practical, in-depthoverview of a content area for specialists newto a particular industry.Level: AdvancedDevelopment of an advanced level ofexpertise with the course options listedbelow or from other sources.DAU CLE 070 Corrosion & PolymericCoatings (1CLP)SSPC Concrete Coating Application Specialist(CCAS) (3.0 CEUs)NACE CP Interference (4.8 CEU’s)SSPC Fireproofing Applicator (1.5 CEU’s)SSPC Fundamentals of Protective Coatings1 (3.8CEU’s)NACE Marine Coating Technology (3.1 CEU)(Prerequisite: Coating Inspector Program (CIP)Level I (4.9 CEU); CIP Level II (4.9 CEU)recommended)NACE Basic Corrosion (3.6 CEU’s)SSPC Marine Coatings (Basic) (3.8 CEU’s)NACE Industrial Coatings Application eCourse (4 Modules with differing PDH levels)SSPC Ground Vehicle Corrosion/ProtectiveCoatings (3.8 CEU’s)DoD Corrosion Courses available onWBDG.org2: DoD Corrosion Fundamentals (1 PDH)DoD Coating Courses (1 PDH eachmodule)o Module 1 – Coating Fundamentalso Module 2 – Coating Selection, Types,Performance, and the Environment(Under development)o Module 3 - Surface Preparation,Application of Coatings, and CoatingDegradation and Failures (Underdevelopment)Prepared by Joseph C. Dean, P.E, and Steve Geusic, P.E.April 21, 2020SSPC Natural & Accelerated Weathering ofCoatings (Intermediate) (.8 CEU’s)SSPC Selection of Coatings1 (.8 CEU’s)DoD Corrosion Courses available onWBDG.org2: DoD Utilities and Buried Structures (1 PDH)DoD Cathodic Protection Basics (1 PDH)DoD Waterfront & Coastal Structures (1 PDH)CPC Facilities Life Cycle (Underdevelopment) (1 PDH)2
Track 2 –Subject MatterExpertTargeted at the developmentalEngineer/Architect who is learning howvarious aspects of the design process fittogether with that individual’s specialtyarea of expertise. Includes CPCcoordination with disciplines, gatheringanalytic & design data, researchingcriteria, codes, WBDG, QA/QC/Cx, LifeCycle Cost Analysis, etc. The SMEdevelops CPC knowledge to establish howit best fits into the design process toachieve life-cycle expectations. This levelwill identify relevant certificationsrequired to move to the Intermediate level.The SME develops professional competenciesbeyond the Basic Level and can applyintermediate level CPC knowledge assessment& problem solving along with makingcontributions to the development of thefacility design. Includes identification of theCPC requirement, selection/editing of theappropriate criteria (e.g. UFC, UFGS, etc.) toachieve life-cycle expectations. Continuedcertifications will be expected to ensureenhanced support to the field in meetingmission requirements.Consistent with employee developmentgoals & requirements, this level mightinclude the requirement to be a PE/RA,DAIWIA Level 3, and become anestablished “SME” in their discipline area.CPC knowledge should be commensuratewith the level of expertise required forcertification/registration. An SME providesfield support, problem-solvingrecommendations, & collaborates withother disciplines to achieve required levelsof CPC consistent with life-cycleexpectations.DAU CLE 070 Corrosion & PolymericCoatings (1 CLP)NACE Coating Inspector Level 2 (4.9 CEU’s);NACE Coating Inspector Level Peer ReviewExam Only (CEU’s NA)NACE Coating Inspector Level 1 (4.9 CEU’s)NACE Cathodic Protection (CP) Level 2 (4.5CEU) & 3 (5.1 CEU)NACE Cathodic Protection (CP) Level 1 (4.5CEU)SSPC Abrasive Blasting Program (C7) –(Intermediate level) (.75 CEU’s)SSPC Applicator Training Basics (required forCAS Certification) (3.8 CEU’s)SSPC Coating Application Specialist Level 2(Interim & Full Status) (CEU’s NA)SSPC Coating Application Specialist Level 1(0 CEU’s)SSPC Plural Component Application forPolyureas/High Solid Coatings (1.5 CEU’s)SSPC Concrete Coating Basics (1.5 CEU’s)(required for Concrete Coating InspectorCertification (3.8 CEU’s)SSPC Spray Application Certification (2 options)(.6, .8 CEU’s)NACE Industrial Coatings Application eCourse (4 Modules with differing PDH levels)DoD Corrosion Courses available onWBDG.org2: DoD Corrosion Fundamentals (1 PDH) DoD Coating Courses (1 PDH eachmodule)Prepared by Joseph C. Dean, P.E, and Steve Geusic, P.E.April 21, 2020SSPC Thermal Spray Inspector Training(Intermediate) (.8 CEU’s)SSPC Water Jetting Program (Intermediate) (.6CEU’s)SSPC Surface Prep & Paint Application for PowerTool Cleaning Operators & Brush/Roll PaintApplicators Certification (Intermediate) (.7CEU’s)NACE Marine Coatings Technology (3.1CEU’s);NACE Cathodic Protection (CP) Level 4 (5.3CEU’s)NACE Corrosion Specialist Certification (CEUsNA-Special Certification)SSPC Protective Coatings Inspector Level 1, 2,3 (3.8, 2.3, 2.3 CEU’s)SSPC Master Coatings Inspector Program(CEU’s NA; Special Certification)SSPC Protective Coatings Specialist (CEU’sNA)SSPC Concrete Coating Inspector Program(Multiple paths) (3.8 CEU’s but varies)SSPC Supplement: Determining Level ofMoisture in Concrete (.8 CEU’s)3
o Module 1 – Coating Fundamentalso Module 2 – Coating Selection, Types,Performance, and the Environment(Under development)o Module 3 - Surface Preparation,Application of Coatings, and CoatingDegradation and Failures (Underdevelopment) DoD Utilities and Buried Structures (1PDH)Prepared by Joseph C. Dean, P.E, and Steve Geusic, P.E.April 21, 2020SSPC Marine Plural Component Program(Intermediate) (.8 CEU’s)SSPC Plural Component Application forPolyureas/High Solids Coatings Cert Program(1.5 CEU’s)SSPC Fireproofing Inspector eCourse (.8 CEU’s)SSPC Insulation Inspector eCourse (.8 CEU’s)SSPC Bridge Coating Inspector Program (1&2)(3.7 CEU’s)DoD Corrosion Courses available on theWBDG. org2: CPC Facilities Life Cycle (Underdevelopment) (1 PDH) DoD Waterfront & Coastal Structures (1 PDH) DoD Cathodic Protection Basics (1 PDH)4
Table 1 Facilities (Design, Construction, Repair, Sustainment) Course Recommendations*TracksTrack 3 –Inspector,ConstructionSurveillanceLevel: Basic or General KnowledgeEntry-level knowledge development ofCPC skills for construction QA/QC/Cxoversight, safety & technical support.Extensive training required to develop howCPC relates to building systems to includedesign geometrics. Beginner knowledge ofcoating application, cathodic protection,design geometrics and surface preparationis required.Level: IntermediateWorks more independently on projects &issues of greater scope & complexity. Buildsupon knowledge gained at the basic level.Develops ability to interpret plans &specifications, RFP, & construction costissues. Knowledge of Building Systems &associated CPC vulnerabilities & bestpractices. Must translate standardconstruction practice & evaluate and performQA on various contract delivery methods toensure that CPC is addressed in thecompleted design & project.Level: AdvancedExpected to function at the journeymanlevel & to fully function independently onassigned projects leveraging specializedexpertise gained through years ofexperience & knowledge development. CPCknowledge & skills application for theadvanced level employee is key to successfulprovision of QA/QC/Cx & technicaloversight of construction projects.Supervision & management oversight, aswell as various CPC-related certifications,may be required at this level.DAU CLE 070 Corrosion & PolymericCoatings (1 CLP)SSPC Fireproofing Inspector eCourse (.8 CEU’s)SSPC Master Coatings Inspector Program(CEU’s NA; Special Certification)NACE Basic Corrosion (3.6 CEU)SSPC Marine Coatings (Basic) (3.8 CEU’s)DoD Corrosion Fundamentals - WBDG.org (1PDH)SSPC: Fundamentals of Protective Coatings1 (3.8CEU’s)SSPC Inspecting Containment (Intermediate) (.7CEU’s)SSPC Lead Paint Removal (Intermediate) (3.0CEU’s)NACE Industrial Coatings Application eCourse (4 Modules with differing PDH levels)SSPC Lead Paint Worker Safety1 (.8 CEU’s)DoD Corrosion Courses available onWBDG. org2:SSPC Quality Control Supervisor (Intermediate)(1.5 CEU’s) SSPC Thermal Spray Inspector Training(Intermediate) (.8 CEU’s)DoD Corrosion Fundamentals (1 PDH)DoD Coating Courses (1 PDH eachmodule)o Module 1 – Coating Fundamentalso Module 2 – Coating Selection, Types,Performance, and the Environment(Under development)o Module 3 - Surface Preparation,Application of Coatings, and CoatingDegradation and Failures (Underdevelopment)Prepared by Joseph C. Dean, P.E, and Steve Geusic, P.E.April 21, 2020SSPC Industrial Coating Safety Management (2.4CEU’s)1NACE: Coatings in Conjunction with CathodicProtection (3.8 CEU’s)SSPC Concrete Coating Inspector Program (3.8CEU’s but varies)SSPC Inspection Planning & Documentation(1.4 CEU’s)SSPC Planning/Specifying Industrial CoatingsProjects (Advanced) (3.9 CEU’s)SSPC Bridge Coating Inspector Program-Levels1 and 2 (Advanced) (3.7 CEU’s)SSPC Bridge Maintenance-Conducting CoatingAssessments (Advanced) (3.7 CEU’s)NACE CP Interference (4.8 CEU’s)(Prerequisite: CP 3 (5.1 CEU’s) Certificationrecommended)NACE Marine Coating Technology(Prerequisite: CIP Level I (4.9 CEU’s); CIPLevel II (4.9 CEU’s) (Recommended)5
Table 1 Facilities (Design, Construction, Repair, Sustainment) Course Recommendations*TracksLevel: Basic or General KnowledgeLevel: IntermediateLevel: AdvancedNACE Offshore Corrosion Assessment Training(3.8 CEU’s)NACE Internal Corrosion for PipelinesAdvanced (3.4 CEU’s)NACE Inline Inspection (part of PipelineCorrosion Integrity Management Program) (3.4CEU’s)NACE Direct Assessment (of Pipeline Integrity)(3.4 CEU’s)NACE Senior Corrosion TechnologistNACE Internal Corrosion for Pipelines-Basic1(3.8 CEU’s)NACE Corrosion Prevention and ControlManagement e-CourseSSPC Insulation Inspector eCourse (.8 CEU’s)DoD Corrosion Courses available onWBDG.org2: CPC Facilities Life Cycle (Under development)(1 PDH) DoD Cathodic Protection Basics (1 PDH) DoD Waterfront & Coastal Structures (1 PDH)Prepared by Joseph C. Dean, P.E, and Steve Geusic, P.E.April 21, 20206
Table 1 Facilities (Design, Construction, Repair, Sustainment) Course Recommendations*TracksTrack 4 –Designer(Architect,Engineer, vel: Basic or General KnowledgeDevelopmental Designer learning howvarious aspects of the design processcomes together. Includes coordination withother disciplines, gathering design data,researching criteria, codes, WBDG &other sources of information from theWBDG NDBM. Develops CPC knowledgeto establish how best to fit into the designprocess for life-cycle expectations.Level: IntermediateCan apply intermediate-level CPC knowledgeto the development of the facility design toinclude identification of the CPC requirement,selection/editing of the appropriate criteria(e.g. UFC, UFGS, etc.) to achieve life-cycleexpectations.Level: AdvancedConsistent with employee developmentgoals & requirements, this level mightinclude the requirement to be a PE/RA,DAIWIA Level 3, and become an “expert”in their discipline area. CPC knowledgeshould be commensurate with that level ofexpertise & is required to collaborateproject design elements with otherdisciplines to accurately achieve requiredlevels of CPC consistent with life-cycleexpectations.DAU CLE 070 Corrosion & PolymericCoatings (1 CLP)SSPC Lead Paint Removal (Intermediate) (3.0CEU’s)SSPC: Planning/Specifying Industrial CoatingsProjects (Advanced) (3.9 CEU’s)NACE Basic Corrosion (3.6 CEU’s)DoD Utilities and Buried Structures - WBDG.org(1 PDH)NACE Marine Coating Technology (3.1 CEU’s)(Prerequisite: CIP Level I (4.9 CEU’s); CIPLevel II recommended (4.9 CEU’s)NACE Industrial Coatings Application eCourse (4 Modules with differing PDH levels)DoD Corrosion Courses available onWBDG. org2: DoD Corrosion Fundamentals (1 PDH)DoD Coating Courses (1 PDH/eachmodule)o Module 1 – Coating Fundamentalso Module 2 – Coating Selection, Types,Performance, and the Environment(Under development)o Module 3 - Surface Preparation,Application of Coatings, and CoatingDegradation and Failures (Underdevelopment)Prepared by Joseph C. Dean, P.E, and Steve Geusic, P.E.April 21, 2020SSPC Lead Paint Worker Safety1 (.8 CEU’s)NACE: Designing for Corrosion Control2 (3.6CEU’s) (Prerequisite: NACE Basic Corrosion (3.6CEU’s) recommended)NACE Direct Assessment (of Pipeline Integrity)(3.4 CEU’s)NACE Senior Corrosion TechnologistNACE: Coatings in Conjunction w/ CathodicProtection (3.8 CEU’s)SSPC: Fundamentals of Protective Coatings1 (3.8CEU’s)SSPC Natural & Accelerated Weathering ofCoatings (Intermediate) (.8 CEU’s)SSPC Basics of Nonferrous Surface Preparation1(.6 CEU’s)7
SSPC Basics of Steel Surface Preparation1 (.8CEU’s)SSPC Concrete Coating Application Specialist(CCAS) (3.0 CEUs)SSPC Planning and Specifying Industrial CoatingsProjects e-Course (Basic)1 (3.8 CEU’s)SSPC Evaluating Common Coating ContractClauses (.75 CEU’s)SSPC Basics of Concrete Surface Preparation (.8CEU’s)NACE Pipeline Corrosion Assessment FieldTechniques (3.4 CEU’s)NACE Internal Corrosion for Pipelines – Basic1(3.8 CEU’s)NACE Corrosion Prevention and ControlManagement e-CourseDoD Corrosion Courses available onWBDG.org2: Prepared by Joseph C. Dean, P.E, and Steve Geusic, P.E.April 21, 2020DoD Utilities and Buried Structures (1 PDH)DoD Cathodic Protection Basics (1 PDH)DoD Waterfront & Coastal Structures (1PDH)CPC Facilities Life Cycle (Underdevelopment) (1 PDH)8
Table 1 Facilities (Design, Construction, Repair, Sustainment) Course Recommendations*TracksTrack 5 –Sustainment(Engineer,ArchitectManager)Level: Basic or General KnowledgeSustainment Engineer, Architect Managerlearning how various aspects of thefacilities management process cometogether. Includes developing anunderstanding of the building trades andengineering disciplines. Researches joborders, maintenance processes, CPCtechniques, & scheduling of projects;gathers maintenance & design data,researches criteria, codes, WBDG & othersources of sustainment information.Develops CPC maintenance knowledge forlife-cycle expectations.Level: IntermediateHas developed professional competencies atthe Basic Level; can apply intermediate levelCPC knowledge to the sustainment &maintenance management of the facility toinclude identification of CPC deficiencies &requirement & development of solutions.Coordinates contract requirements withacquisition professionals to includerecommending criteria (e.g. UFC, UFGS,etc.) & industry best practices for life-cycleexpectations.Level: AdvancedConsistent with employee developmentgoals & requirements, this level mightinclude the requirement to be a PE/RA,DAIWIA Level 3, & become an “expert” intheir discipline area. CPC knowledgeshould be commensurate with that level ofexpertise & is required to collaboratesustainment actions with engineering &architectural disciplines, acquisitionprofessionals & construction & projectoversight to accurately achieve requiredlevels of CPC consistent with life-cycleexpectations.DAU CLE 070 Corrosion & PolymericCoatings (1 CLP)SSPC: Fundamentals of Protective Coatings (3.8CEU’s)SSPC Bridge Maintenance-Conducting CoatingAssessments (Advanced) (1.5 CEU’s)NACE Basic Corrosion (3.6 CEU’s)SSPC Natural & Accelerated Weathering ofCoatings (Intermediate) (.8 CEU’s)SSPC: Planning/Specifying Industrial CoatingsProjects (Advanced) (3.9 CEU’s)SSPC Project Mgmt. for Industrial PaintingContractor (1.5 CEU’s)SSPC Plural Component Application forPolyureas/High Solids Coatings (1.5 CEU’s)SSPC Selection of Coatings (.8 CEU’s)NACE CP Interference (4.8 CEU’s)(Prerequisite: CP 3 Certification recommended(5.1 CEU’s))SSPC Marine Coatings (Basic) (3.1 CEU’s)SSPC Basics of Steel Surface Preparation (.8CEU’s)SSPC Basics of Nonferrous Surface (.6 CEU’s)PreparationSSPC Ground Vehicle Corrosion/ProtectiveCoatings (3.8 CEU’s)DoD Corrosion Courses available onWBDG. org2: DoD Corrosion Fundamentals (1 PDH)DoD Coating Courses (1 PDH/eachmodule)o Module 1 – Coating Fundamentalso Module 2 – Coating Selection, Types,Performance, and the Environment(Under development)Prepared by Joseph C. Dean, P.E, and Steve Geusic, P.E.April 21, 2020SSPC Developing an Effective CoatingSpecification (2.4 CEU’s)SSPC Evaluating Common Coating ContractClauses (.75 CEU’s)NACE Pipeline Corr
NACE Coating Inspector Level Peer Review-Exam Only (CEU’s NA) NACE Marine Coatings Technology (3.1 CEU’s); NACE Cathodic Protection (CP) Level 4 (5.3 CEU’s) NACE Corrosion Specialist Certification (CEUs NA-Special Certification) SSPC Protective Coatings Inspector Level 1, 2, 3 (3.
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About Corrosion 4 Parts of a Corrosion Cell Anode (location where corrosion takes place) o Oxidation Half-Reaction Cathode (no corrosion) o Reduction Half-Reaction Electrolyte (Soil, Water, Moisture, etc.) Electrical Connection between anode and cathode (wire, metal wall, etc.) Electrochemical corrosion can be
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