Compound Saw Model C 10FCH C 10FCE - HiKOKI

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Compound SawModel C 10FCH C 10FCEHandling instructionsNote:Before using this Electric Power Tool, carefully read through theseHANDLING INSTRUCTIONS to ensure efficient, safe operation. It isrecommended that these INSTRUCTIONS be kept readily availableas an important reference when using this power tool.

GENERAL OPERATIONAL PRECAUTIONS18.WARNING! When using electric tools, basic safetyprecautions should always be followed to reduce the riskof fire, electric shock and personal injury, including thefollowing.Read all these instructions before operating this productand save these instructions.For safe operations:1.Keep work area clean. Cluttered areas and benchesinvite injuries.2.Consider work area environment. Do not exposepower tools to rain. Do not use power tools in dampor wet locations. Keep work area well lit.Do not use power tools where there is risk to causefire or explosion.3.Guard against electric shock. Avoid body contactwith earthed or grounded surfaces (e.g. pipes,radiators, ranges, refrigerators).4.Keep children and infirm persons away. Do not letvisitors touch the tool or extension cord. All visitorsshould be kept away from work area.5.Store idle tools. When not in use, tools should bestored in a dry, high or locked up place, out of reachof children and infirm persons.6.Do not force the tool. It will do the job better andsafer at the rate for which it was intended.7.Use the right tool. Do not force small tools orattachments to do the job of a heavy duty tool. Donot use tools for purposes not intended; for example,do not use circular saw to cut tree limbs or logs.8.Dress properly. Do not wear loose clothing orjewelry, they can be caught in moving parts. Rubbergloves and non-skid footwear are recommendedwhen working outdoors. Wear protecting haircovering to contain long hair.9.Use eye protection. Also use face or dust mask ifthe cutting operation is dusty.10. Connect dust extraction equipment.Cutting operation by this compound saw mayproduce considerable amount of dust fromextraction duct on fixed guard.(Dust material: Wood or Aluminium)If devices are provided for the connection of dustextraction and collection facilities ensure these areconnected and properly used.11. Do not abuse the cord. Never carry the tool by thecord or yank it to disconnect it from the receptacle.Keep the cord away from heat, oil and sharp edges.12. Secure work. Use clamps or a vise to hold the work.It is safer than using your hand and it frees bothhands to operate tool.13. Do not overreach. Keep proper footing and balanceat all times.14. Maintain tools with care. Keep cutting tools sharpand clean for better and safer performance. Followinstructions for lubrication and changingaccessories. Inspect tool cords periodically and ifdamaged, have it repaired by authorized servicecenter. Inspect extension cords periodically andreplace, if damaged. Keep handles dry, clean, andfree from oil and grease.15. Disconnect tools. When not in use, before servicing,and when changing accessories such as blades, bitsand cutters.16. Remove adjusting keys and wrenches. Form thehabit of checking to see that keys and adjustingwrenches are removed from the tool before turningit on.17. Avoid unintentional starting. Do not carry a pluggedin tool with a finger on the switch. Ensure switch isoff when plugging in.19.220.21.22.Use outdoor extension leads. When tool is usedoutdoors, use only extension cords intended foroutdoor use.Stay alert. Watch what you are doing. Use commonsense. Do not operate tool when you are tired.Check damaged parts. Before further use of the tool,a guard or other part that is damaged should becarefully checked to determine that it will operateproperly and perform its intended function. Checkfor alignment of moving parts, free running ofmoving parts, breakage of parts, mounting and anyother conditions that may affect its operation. Aguard or other part that is damaged should beproperly repaired or replaced by an authorizedservice center unless otherwise indicated in thishandling instructions. Have defective switchesreplaced by an authorized service center. Do not usethe tool if the switch does not turn it on and off.WarningThe use of any accessory or attachment, other thanthose recommended in this handling instructions,may present a risk of personal injury.Have your tool repaired by a qualified person.This electric tool is in accordance with the relevantsafety requirements. Repairs should only be carriedout by qualified persons using original spare parts.Otherwise this may result in considerable dangerto the user.PRECAUTIONS ON USING COMPOUND SAW1.2.3.4.5.6.7.8.9.10.11.12.13.14.Keep the floor area around the machine level. Wellmaintained and free of loose materials e.g. chipsand cut-offs.Provide adequate general or localized lighting.Do not use power tools for applications other thanthose specified in the handling instructions.Repairing must be done only by authorized servicefacility. Manufacturer is not responsible for anydamages and injuries due to the repair by theunauthorized persons as well as the mishandling ofthe tool.To ensure the designed operational integrity ofpower tools, do not remove installed covers orscrews.Do not touch movable parts or accessories unlessthe power source has been disconnected.Use your tool at lower input than specified on thenameplate; otherwise, the finish may be spoiled andworking efficiency reduced due to motor overload.Do not wipe plastic parts with solvent. Solvents suchas gasoline, thinner, benzine, carbon tetrachloride,alcohol, may damage and crack plastic parts. Do notwipe them with such solvent. Clean plastic parts witha soft cloth lightly dampened with soapy water.Use only original HITACHI replacement parts.This tool should only be disassembled forreplacement of carbon brushes.The exploded assembly drawing on this handlinginstructions should be used only for authorizedservice facility.Never cut ferrous metals or masonry.Adequate general or localized lighting is provided.Stock and finished workpieces are located close tothe operators normal working position.Wear suitable personal protective equipment whennecessary, this could include:Hearing protection to reduce the risk of inducedhearing loss.Eye protection to reduce the risk of injuring an eye.Respiratory protection to reduce the risk ofinhalation of harmful dust.

15.16.17.18.19.20.21.22.23.24.25.26.Gloves for handling saw blades (saw blades shallbe carried in a holder wherever practicable) andrough material.The operator is adequately trained in the use,adjustment and operation of the machine.Refrain from removing any cut-offs or other partsof the workpiece from the cutting area whilst themachine is running and the saw head is not in therest position.Never use the compound saw with its lower guardlocked in the open position.Ensure that the lower guard moves smoothly.Do not use the saw without guards in position, ingood working order and properly maintained.Use correctly sharpened saw blades. Observe themaximum speed marked on the saw blade.Do not use saw blades which are damaged ordeformed.Do not use saw blades manufactured from highspeed steel.Use only saw blades recommended by HITACHI.The saw blades should be from 235 mm to 255 mmexternal diameter ranges.Select the correct saw blade for the material to becut.Never operate the compound saw with the sawblade turned upward or to the side.27.28.29.30.31.32.33.34.35.36.37.38.39.Ensure that the workpiece is free of foreign mattersuch as nails.Replace the table insert when worn.Do not use the saw to cut other than aluminium,wood or similar materials.Do not use the saw to cut other materials than thoserecommended by the manufacturer.Blade replacement procedure, including the methodfor repositioning and a warning that this must becarried out correctly.Connect the compound saw to a dust collectingdevice when sawing wood.Take care when slotting.When transporting or carrying the tool, do not graspthe holder. Grasp the handle instead of the holder.Start cutting only after motor revolution reachesmaximum speed.Promptly cut OFF the switch when abnormalityobserved.Shut off power and wait for saw blade to stop beforeservicing or adjusting tool.During a miter or bevel cut the blade should not belifted until it has stopped rotation completely.Take all the possibility of residual risks in cuttingoperation into your consideration, such as the laserradiation to your eyes, the inadvertent access tomoving parts on slide mechanical parts on machineand so on.SPECIFICATIONS59 mm 144 mmor89 mm 101 mm0 Max. CuttingCapacityHeight Width59 mm 102 mmMiter 45 41 mm 144 mmBevel Left 45 41 mm 102 mmCompound (Bevel Left 45 , Miter 45 )Saw Blade Dimensions (oD iD Thickness)Miter Cutting Angle255 mm 25.4 mm 2.7 mmRight and Left 0 – 52 Bevel Cutting AngleLeft 0 – 45 Compound Cutting AngleMiter (Right and Left) 0 – 45 Voltage (by areas)*(110 V, 220 V, 230 V, 240 V)Power Input*1520 WNo-Load Speed5000 / minMachine Dimensions (Width Depth Height)Weight (Net)Maximum outputLaser Marker(Only Model C10FCH)460 mm 628 mm 561 mm12.5 kg (C10FCH) / 12.0 kg (C10FCE)Po 3 mW Class(Iambda)Laser mediumLaser Product654 nmLaser Diode* Be sure to check the nameplate on product as it is subject to change by areas.3

STANDARD ACCESSORIES(1) 255 mm TCT Saw blade (mounted on tool) . 1(2) Dust bag . 1(3) 10 mm Box wrench . 1(4) Vise Assembly . 1(5) 4 mm Hex.bar wrench (only C10FCH) . 1(6) Sub Fence . 1(7) Collar (A) (D30) . 1Standard accessories are subject to change without notice.OPTIONAL ACCESSORIES (SOLD SEPARATELY)(1) Extension Holder and Stopper(2) Crown molding Vise Ass'y (Include Crown moldingStopper (L))(3) Crown molding Stopper (L)(4) Crown molding Stopper (R)Optional accessories are subject to change without notice.2. Power switchEnsure that the power switch is in the OFF position. Ifthe plug is connected to a receptacle while the triggerswitch is in the ON position, the power tool will startoperating immediately, inviting serious accident.3. Extension cordWhen the work area is removed from the powersource, use an extension cord of sufficient thicknessand rated capacity. The extension cord should be keptas short as practicable.4. When the power tool is prepared for shipping, itsmain parts are secured by a locking pinMove the handle slightly so that the locking pin canbe disengaged.During transport, lock the locking pin into the gearcase (Fig. 1).HandleAPPLICATION䡬 Cutting various types of aluminium sash and wood.UNPACKING䡬 Carefully unpack the power tool and all related items(standard accessories).䡬 Check carefully to make certain all related items(standard accessories) are present.PRIOR TO OPERATION1. Power sourceEnsure that the power source to be utilized conformsto the power requirements specified on the productnameplate.Locking PinFig. 15. Attach the dust bag to the main unit (Fig. 2)(1) When the dust bag has become full of sawdust, dust willbe blown out of the dust bag when the saw blade rotates.Check the dust bag periodically and empty it before itbecomes full.Motor Head HandleGear CaseMotorDust BagSaw BladeLower GuardIndicator (B) (For bevel scale)Laser MarkerFence (A)Table InsertVise AssemblyIndicator (A) (For miter scale)LeverSide HandleFence (B)Turn tableFig. 24

(2) During bevel and compound cutting, attach the dust bagat a right angle to the base surface as shown in Fig. 3.Dust Bag1. Tightly secure the material by vise assembly to becut so that it does not move during cutting2. Switch operationPulling the trigger turns the switch on. Releasing thetrigger turns the switch off.3. Holder (B) adjustment (Fig. 5)Loosen the 6 mm bolt with the supplied 10 mm boxwrench. Adjust the holder (B) until its bottom surfacecontacts the bench or the floor surface.DuctRight AngleBaseFig. 3CAUTION䡬 Empty the dust bag frequently to prevent the duct andthe lower guard from becoming clogged.Sawdust will accumulate more quickly than normalduring bevel cutting.6. InstallationEnsure that the machine is always fixed to bench.Attach the power tool to a level, horizontal work bench.Select 8 mm diameter bolts suitable in length for thethickness of the work bench.Bolt length should be at least 35 mm plus the thicknessof the work bench.For example, use 8 mm 60 mm bolts for a 25 mmthick work bench.ADJUSTING THE POWER TOOL PRIOR TO USECAUTIONMake all necessary adjustments before inserting theplug in the power source.1. Check to see that the lower guard operates smoothly6 mm BoltHolder (B)Fig. 54. Using the Vise Assembly (Standard accessory) (Fig. 6)(1) The vise assembly can be mounted on either the leftfence {Fence (B)} or the right fence {Fence (A)} byloosening the 6 mm wing bolt (A).Screw HolderKnob6 mm Wing Bolt (B)Vise PlateFence (B)Vise ShaftPRACTICAL APPLICATIONSWARNING䡬 To avoid personal injury, never remove or place aworkpiece on the table while the tool is being operated.䡬 Never place your limbs inside of the line next towarning sign while the tool is being operated. Thismay cause hazardous conditions (see Fig. 4).WarningSignLineWarningLineSignFig. 4CAUTION䡬 It is dangerous to remove or install the workpiecewhile the saw blade is turning.䡬 When sawing, clean off the shavings from the turntable.䡬 If the shavings accumulate too much, the saw bladefrom the cutting material will be exposed. Neversubject your hand or anything else to go near theexposed blade.6 mm Wing Bolt (A)WorkpieceFig. 6(2) The screw holder can be raised or lowered accordingto the height of the workpiece by loosening the 6 mmwing bolt (B). After the adjustment, firmly tighten the6 mm wing bolt (B) and fix the screw holder.(3) Turn the upper knob and securely fix the workpiecein position.WARNING䡬 Always firmly clamp or vise to secure the workpieceto the fence; otherwise the workpiece might be thrustfrom the table and cause bodily harm.CAUTION䡬 Always confirm that the motor head does not contactthe vise assembly when it is lowered for cutting. Ifthere is any danger that it may do so, loosen the 6mm wing bolt and move the vise assembly to aposition where it will not contact the saw blade.5

5. Confirmation for use of sub fence (Standardaccessory) (Fig. 7)In the case of direct angle cutting and angle cutting,use the sub fence. The sub fence can be installed onthe left side of the guide fence. Insert the rods of thesub fence into the holes in the guide fence. Tighten 1the 6 mm Knob Bolt, 2 the 6 mm wing bolt whichcome with the sub fence to secure the sub fence.Then, you can realize stable cutting of the materialwith a wide back face.Sub Fence(1) Light up the laser marker and make a groove of about 5mm deep on the workpiece that is about 38 mm in heightand 89 mm in width. Hold the grooved workpiece by viseas it is and do not move it.(2) Then insert a 4 mm hex. bar wrench in the 12 diameterhole on the side of the gear case, turn the hex. socketset screw to move the laser line. (If you turn the Hex.socket screw clockwise, the laser line will shift to theright and if you turn it counterclockwise, the laser linewill shift to the left.) When you work with the ink linealigned with the left side of the saw blade, align thelaser line with the left end of the groove (Fig. 9). Whenyou align it with the right side of the saw blade, alignthe laser line with the right side of the groove.4 mm Hex.Bar Wrench6 mm Wing BoltLaser line6 mm Knob BoltFig. 7WARNINGIn the case of left bevel cutting, remove the sub fence.Supposing it is not able to remove it, it will contactthe blade or some part of the tool, causing in seriousinjury to operator.6. Using an ink lineUpon lowering the motor section, the lower guard israised and the saw blade appears.Align the ink line with the saw blade.CAUTIONNever lift the lower guard while the saw blade isrotating.The sub fence will not only make contact andadversely affect cutting accuracy, this could also resultin damage to the guard.7. Position adjustment of laser line (Only Model C10FCH)Ink lining can be easily made on this tool to the lasermarker. A switch lights up the laser marker (Fig. 8).Depending upon your cutting choice, the laser linecan be aligned with the left side of the cutting width(saw blade) or the ink line on the right side.The laser line is adjusted to the width of the saw bladeat the time of factory shipment. Adjust the positionsof the saw blade and the laser line taking the followingsteps to suit the use of your choice.GrooveFig. 9(3) After adjusting the position of the laser line, draw aright-angle ink line on the workpiece and align theink line with the laser line. When aligning the ink line,slide the workpiece little by little and secure it by viseat a position where the laser line overlaps with theink line. Work on the grooving again and check theposition of the laser line. If you wish to change thelaser line’s position, make adjustments againfollowing the steps from (1) to (3).WARNING (Fig. 10 and Fig. 11)䡬 Make sure before plugging the power plug into thereceptacle that the main body and the laser markerare turned off.䡬 Exercise utmost caution in handling a switch triggerfor the position adjustment of the laser line, as thepower plug is plugged into the receptacle duringoperation.If the switch trigger is pulled inadvertently, the sawblade can rotate and result in unexpected accidents.䡬 Do not remove the laser marker to be used for otherpurposes.Switch(For laser marker)Laser lineFig. 86Fig. 10

8. Cutting operation(1) As shown in Fig. 13 the width of the saw blade is thewidth of the cut. Therefore, slide the workpiece to theright (viewed from the operator’s position) whenis desired, or to the left when lengthislengthdesired.Fig. 11CAUTION䡬 Laser radiation - Do not stare into beam.䡬 Laser radiation on work table. Do not stare into beam.If your eye is exposed directly to the laser beam, itcan be hurt.䡬 Do not dismantle it.䡬 Do not give strong impact to the laser marker (mainbody of tool); otherwise, the position of a laser linecan go out of order, resulting in the damage of thelaser marker as well as a shortened service life.䡬 Keep the laser marker lit only during a cuttingoperation. Prolonged lighting of the laser marker canresult in a shortened service life.䡬 Use of controls or adjustments or performance ofprocedures other than those specified herein mayresult in hazardous radiation exposure.NOTE䡬 Perform cutting by overlapping the ink line with thelaser line.䡬 When the ink line and the laser line are overlapped,the strength and weakness of light will change,resulting in a stable cutting operation because youcan easily discern the conformity of lines. This ensuresthe minimum cutting errors.䡬 In outdoor or near-the-window operations, it maybecome difficult to observe the laser line due to thesunlight. Under such circumstances, move to a placethat is not directly under the sunlight and engage inthe operation.䡬 Do not tug on the cord behind the motor head or hookyour finger, wood and the like around it; otherwise,the cord may come off and the laser marker may notbe lit up.䡬 Check and make sure on a periodic basis if the positionof the laser line is in order. As regards the checkingmethod, draw a right-angle ink line on the workpiecewith the height of about 38 mm and the width of 89mm, and check that the laser line is in line with theink line [The deviation between the ink line and thelaser line should be less than the ink line width (0.5mm)] (Fig. 12).Laser lineMarking(pre-marked)Marking(pre-marked)Fig. 13(Only Model C10FCH)If a laser marker is used, align the laser line with theleft side of the saw blade, and then align the ink linewith the laser line.(2) Once the saw bl

9. Use only original HITACHI replacement parts. 10. This tool should only be disassembled for replacement of carbon brushes. 11. The exploded assembly drawing on this handling instructions should be used only for authorized service facility. 12. Never cut ferrous metals or masonry. 13. Adequate general or localized lighting is provided.

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