OPERATOR'S MANUAL DISK HARROWS

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O P E R A T O R ' SM A N U A LDISK HARROWSDH1166DH1176DH1180DH11 5TL15191 5/08

TO THE DEALER:Assembly and proper installation of this product is the responsibility of the Frontier dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery CheckLists in the Owner’s/Operator’s Manual are completed before releasing equipment to the owner.The dealer must complete the Warranty Registration located on the Frontier website.TO THE OWNER:Read this manual before operating your Frontier equipment. The information presented will prepareyou to do a better and safer job. Keep this manual handy for ready reference. Require all operators toread this manual carefully and become acquainted with all the adjustment and operating proceduresbefore attempting to operate. Replacement manuals can be obtained from your selling dealer.The equipment you have purchased has been carefully engineered and manufactured to providedependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep.Lubricate the unit as specified. Observe all safety information in this manual and safety decals on theequipment.For service, your authorized Frontier dealer has trained mechanics, genuine Frontier service parts, andthe necessary tools and equipment to handle all your needs.Use only genuine Frontier service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of yourequipment in the spaces provided:Model: Date of Purchase:Serial Number: (see Safety Decal section for location)Provide this information to your dealer to obtain correct repair parts.Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can causedamage to equipment. The terms CAUTION,WARNING and DANGER are used in conjunction with theSafety-Alert Symbol, (a triangle with an exclamation mark), to indicate the degree of hazard for itemsof personal safety.This Safety-Alert Symbol indicates a hazard and means ATTENTION!BECOME ALERT! YOUR SAFETY IS INVOLVED!DANGERIndicates an imminently hazardous situation that, if not avoided, will result indeath or serious injury.WARNINGIndicates a potentially hazardous situation that, if not avoided, could result indeath or serious injury, and includes hazards that are exposed when guardsare removed.CAUTIONIMPORTANTNOTEIndicates a potentially hazardous situation that, if not avoided, may result inminor or moderate injury.Indicates that failure to observe can cause damage to equipment.Indicates helpful information.Introduction ii

TABLE OF CONTENTSINTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iiSPECIFICATIONS / GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 3SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 6DEALER INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 9TROUBLE SHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10OWNER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11PARTS CATALOG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 - 14OPTIONAL EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15BOLT SIZE AND BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Table of Contents

SPECIFICATIONSDH1166DH1176DH11803-Point HitchCategory 1(iMatch Compatible)Category 1(iMatch Compatible)Category 1(iMatch Compatible)Working Width66"76"80"Blade Spacing7.5"9"7.5"Tractor HP (MAX)45 HP45 HP45 HPShipping Weight755 lbs.814 lbs.820 lbs.ApproximateOperating Weight660 lbs.705 lbs.735 lbs.Number of Blades161620Blade Size18" diameter18" diameter18" diameterBlade Thickness3 mm (0.118")3 mm (0.118")3 mm (0.118")Blade Type1. Notched (front) / Notched(Rear)2. Smooth (Front) /Smooth (Rear)3. Notched (Front) / Smooth(Rear)1. Notched (Front) / Notched(Rear)2. Smooth (Front) / Smooth(Rear)3. Notched (Front) / Smooth(Rear)1. Notched (Front) / Notched(Rear)2. Smooth (Front) / Smooth(Rear)3. Notched (Front) / Smooth(Rear)Frame Tubing3" square3" square3" squareGang Tubing3" square3" square3" squareBearing Hanger1/2" formed plate with reinforcement and 2x–5/8" U-bolts1/2" formed plate with reinforcement and 2x-5/8" U-bolts1/2" formed plate with reinforcement and 2x-5/8" U-boltsBearing TypeSelf aligning sealed ball bearing in pre-riveted flangeSelf aligning sealed ball bearing in pre-riveted flangeSelf aligning sealed ball bearing in pre-riveted flangeGang Axle1” square1” square1” squareFront Gang Angles2,9,13, 24 degrees2,9,13, 24 degrees2,9,13, 24 degreesRear Gang Angles5,11,20, 27 degrees5,11,20, 27 degrees5,11,20, 27 degreesApprx. Assembly Time15 min.15 min.15 min.GENERAL INFORMATIONThe purpose of this manual is to assist youin operating and maintaining your DiscHarrow. Read it carefully. It furnishes information and instructions that will help youachieve years of dependable performance.These instructions have been compiledfrom field experience and engineeringdata. Some information may be general innature, due to unknown and varying operating conditions. However, through experience and these instructions, you shouldbe able to develop procedures suitable to1 Specificationsyour particular situation.The illustrations and data used in thismanual were current at the time of printing. However, due to possible inline production changes, your machine may varyslightly in detail. We reserve the right toredesign and change the machines asmay be necessary without notification.Throughout this manual, references aremade to right and left direction. These aredetermined by standing behind the tractorfacing the direction of forward travel.

SAFETY & INSTRUCTIONAL DECALSATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATHReplace Decals Immediately If Damaged!5TL15194A5TL15194BCheck that all safety decals areinstalled and in good condition.Replace if decals are worn ordamaged. Replacement Partnumbers are listed here.5TL15194C5TL15194DSafety Decals 2

SAFETY REFLECTOR DECALSATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATHReplace Decals Immediately If Damaged!4 1/2” RED REFLECTORS5TL15240Check that all reflector decals are installedand in good condition. Replace if decals areworn or damaged.3 Safety Decals

SAFETY RULESATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!Safety is a primary concern in the design andmanufacture of our products. Unfortunately, ourefforts to provide safe equipment can be wipedout by an operator’s single careless act.In addition to the design and configuration ofequipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.It has been said “The best safety device is aninformed, careful operator.”We ask you to bethat kind of operator.TRAINING Safety instructions are important! Read allattachment and power unit manuals; follow allsafety rules and safety decal information.(Replacement manuals are available from selling dealer.) Failure to follow instructions orsafety rules can result in serious injury ordeath. If you do not understand any part of this manual and need assistance, see your dealer. Operators must be instructed in and be capable of the safe operation of the equipment, itsattachments, and all controls. Do not allow anyone to operate this equipment without properinstructions. Never allow children or untrained persons tooperate equipment. Train all new personnel and review instruction’sfrequently with existing workers. A person whohas not read and understood all operating andsafety instructions is not qualified to operate themachine. An untrained operator exposes himselfand bystanders to possible serious injury ordeath.PREPARATION Always wear relatively tight and belted clothing toavoid getting caught in moving parts.Wear sturdy,rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head;and respirator or filter mask where appropriate. Make sure attachment is properly secured,adjusted, and in good operating condition. Power unit must be equipped with ROPS orROPS cab and seat belt. Keep seat beltsecurely fastened. Falling off power unit canresult in death from being run over or crushed.Keep foldable ROPS system in “locked up”position at all times. A minimum 20% of tractor and equipmentweight must be on the tractor front wheelswhen attachments are in transport position.Without this weight, tractor could tip over, causing personal injury or death. The weight may beattained with a loader, front wheel weights, ballast in tires or front tractor weights. Weigh thetractor and equipment. Do not estimate.TRANSPORTATION Always comply with all state and local lawsgoverning highway safety and lighting andmarking requirements. Never allow riders on power unit or attachment. Do not operate or transport on steep slopes. Use extreme care and reduce ground speedon slopes and rough terrain. Do not operate or transport equipment whileunder the influence of alcohol or drugs. Consultyour doctor about operating this machine whiletaking prescription medications.OPERATION Never go underneath equipment (lowered tothe ground or raised) unless it is properlySafety Rules 4

SAFETY RULESATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!OPERATION (cont’d)blocked and secured. Never place any part ofthe body underneath equipment or betweenmoveable parts even when the engine hasbeen turned off. Hydraulic system leak down,hydraulic system failures, mechanical failures,or movement of control levers can causeequipment to drop or rotate unexpectedly andcause severe injury or death. Always comply with all state and local lawsgoverning highway safety and lighting andmarking requirements. Operate only in daylight or good artificiallight. Keep bystanders away from equipment. Keep hands, feet, hair, and clothing awayfrom equipment while engine is running. Stayclear of all moving parts. Power unit must be equipped with ROPS orROPS cab and seat belt. Keep seat beltsecurely fastened. Falling off power unit canresult in death from being run over or crushed.Keep foldable ROPS system in “locked up”position at all times. Never allow riders on power unit or attachment. Always sit in power unit seat when operatingcontrols or starting engine. Securely fastenseat belt, place transmission in neutral, engagebrake, and ensure all other controls are disengaged before starting power unit engine. Look down and to the rear and make surearea is clear before operating in reverse. Use extreme care when working close to fences,ditches, other obstructions, or on hillsides. Do not operate or transport on steep slopes. Do not stop, start, or change directions sud-5 Safety Rulesdenly on slopes. Always operate down slopes;never across the face. Use extreme care and reduce ground speedon slopes and rough terrain. Keep alert and watch the front as well as therear when operating. When making gang adjustments, be careful tokeep hands and feet clear of sliding parts andpossible pinch points. Stop power unit and equipment immediatelyupon striking an obstruction. Turn off engine,remove key, inspect, and repair any damagebefore resuming operation. Before leaving operator’s seat, lower lift armsand put attachment on the ground. Engagebrake, stop engine, remove key, and removeseat belt.MAINTENANCE Always wear relatively tight and belted clothing to avoid getting caught in moving parts.Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter maskwhere appropriate. Never go underneath equipment (lowered tothe ground or raised) unless it is properlyblocked and secured. Never place any part ofthe body underneath equipment or betweenmoveable parts even when the engine hasbeen turned off. Hydraulic system leak down,hydraulic system failures, mechanical failures,or movement of control levers can cause equipment to drop or rotate unexpectedly and causesevere injury or death. When performing maintenance or repairsmake sure the equipment is in the loweredposition and both the mainframe and gangs areproperly blocked and secured to prevent rolling.

SAFETY RULESATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!MAINTENANCE(cont’d)Failure to do so can cause serious injury ordeath. Make sure attachment is properly secured,adjusted, and in good operating condition. Before leaving operator’s seat, lower lift armsand put attachment on the ground. Engagebrake, stop engine, remove key, and removeseat belt. Never perform service or maintenance withengine running. Keep all persons away from operator controlarea while performing adjustments, service, ormaintenance. Tighten all bolts, nuts, and screws to torquechart specifications. Check that all cotter pinsare installed securely to ensure equipment is ina safe condition before putting unit into service.STORAGE Block equipment securely for storage. Keep children and bystanders away from storage area.Safety Rules 6

DEALER INSTRUCTIONSPre-AssemblyA-Frame and Strut AssemblyReference Figure 1(Pg. 12).Cut banding and remove unit from pallet. Remov

A minimum 20% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, caus-ing personal injury or death. The weight may be attained with a loader, front wheel weights, bal-last in tires or front tractor weights. Weigh the

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