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BROUGHT TO YOU BY PRO GEAR &TRANSMISSION.FOR PARTS OR SERVICE 906 W. GORE ST. ORLANDO, FL 32805PARTS@EPROGEAR.COM

Parts Book PB-0127ZF-FreedomLine TransmissionRevised 03-20091338 752 001

How to Use This Parts BookThis parts book contains information for ZF-FreedomLine transmission.Each component table in this catalog contains the following information:cItem. The numbers in the Item column correspond to the numbers in the illustration thatidentify parts.dQuantity (Qty.) . The numbers in the Quantity column indicate the parts required in each component.eAftermarket . Designates the ArvinMeritor s aftermarket part number.fZF Friedrichshafen AG Part Number. Designates the manufacturer’s part number.gDescription . Designates the part name.Transmission Casec dArvinMeritor s AftermarketPart NumbereZF Friedrichshafen AGPart NumberfgItemQty.Description12R9700010768 409 063 01Fill Plug Assembly22R9700021328 301 047 01Tag, Oil32R9700030736 304 145 01Plug, Fill42R9700040730 008 637 01Sealing Ring52——Adaptor, Air Line612297-Y-82932297-Y-8293 01Tag, Transmission Serial Number71R9700050768 409 499 01Drain Plug Assembly81R9700060736 305 070 01Plug, Drain91R9700040730 008 637 01Sealing Ring

Table of ContentsHow to Use This Parts Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . inside coverTransmission Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . inside coverModel Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112-Speed ZF-FreedomLine Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216-Speed ZF-FreedomLine Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2ZF-FreedomLine Transmission Reman Quick Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2ZF-FreedomLine Transmission TCU Quick Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Main Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Transmission Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Transmission Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Driveline and Output Shaft Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Clutch Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Clutch Release Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Shift Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Configuration 1 — Kenworth, International . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Configuration 2 — Peterbilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Configuration 4 — Volvo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Configuration 5 — Freightliner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Configuration 6 — Mack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Configuration 7, 2007 Engine International Only (Pre 2007 Eng. Intern. See config 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Transmission Controller Unit (TCU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Transmission Controller Unit (TCU) Complete Unit! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Transmission Controller Unit (TCU) Non warranty repair Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Transmission Controller Unit (TCU) Top half only! Kit includes gasket, O-ring and 2 screws. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Display Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Oil Cooler and Bypass Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Clutch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Label Freightliner Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Label Volvo/Mack Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Label Peterbilt, Kenworth and International . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Label „Warning“ Language English . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Label „Warning“ Language French . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Notes

Model NomenclatureZF-FreedomLine Transmission Aftermarket Part NumbersMOZ12AA# # # # 02ZF-FreedomLineTransmissionReman IdentifierOverdrive/DirectO OverdriveBlank Direct driveEngine TypeM4F MBE 4000 VECU greater 13.15C10 CAT C10/C12/C13/C15/C16C15 CAT C15/16C16F Freightliner CAT C10/C12/C13/C15/C16C13N International 2007 Engine CAT C13/C15ASET Mack ASET-CEGR Nodal mountSETS Mack ASET-CEGR Standard mountISMN International 2007 Engine Cummins ISMISXN International 2007 Engine Cummins ISXVD13 Volvo 2007 Engine VED13DVD16 Volvo 2007 Engine VED16DS60N DDC S60, Prior 07 Eng. Non Freightliner vehicleISM7 Cummins ISM 2007 Engine (not International)PlatformZ ZF-FreedomLineForward Speeds12 12 speed16 16 speedRatioA A ratioTransmission TypeA Fully automated4004246b1

Model Nomenclature12-Speed ZF-FreedomLine NumberOverallRatioFWD.REV.Rev. Rev.LHRatio and Percent Step1%2%3%4%5%6%7%8%9% 10%11% 1212-SpeedDirect DriveM-13Z12A-A13M-14Z12A-A141,3501,45015.8614.68 14.68 11.41 15.86 29 12.33 29 9.57 29 7.44 27 5.87 28 4.57 32 3.47 28 2.70 29 2.10 29 1.63 26 11.29 29 .62 11.41 8.88 12.33 29 9.59 29 7.44 29 5.78 26 4.57 29 3.55 31 2.70 29 2.10 29 1.68 28 1.27 27 1.00 28 0.7816-Speed ZF-FreedomLine glb-ftOverallRatioRev. Rev.LHRatio and Percent StepFWD. 15Z16A-A15MO-16Z16A-A161,3501,4501,5501,65017.01 15.75 13.07 10.811%2% 3 % 4 % 5 % 6 % 7 % 8 % 9 % 10 % 11 % 12 % 13 % 14 % 15 % 1614.12 21 11.68 22 9.54 21 7.89 21 6.52 21 5.39 18 4.57 21 3.78 22 3.09 21 2.56 22 2.09 21 1.73 21 1.43 21 1.18 18 1.00 20 0.83ZF-FreedomLine Transmission Reman Quick ReferenceEngine Type: Only Compatible with Pre 2007 lvoonlyVolvo/MackonlyTransmission Detroit Diesel Mercedes BenzSeries 60MBE4000 withTypean exhaustbrake prior toVECU 13.15Mercedes BenzMBE4000 witha turbo brakeprior toVECU 13.15Mercedes BenzMBE4000Requires VECU13.15 or laterCaterpillarC10/C12/C13/C15/C16Caterpillar CumminsC10/C12/ ISMC13/C15/C16CumminsISXwithout aVolvo VECUCummins VolvoISXVED12Dwith a VolvoVECUMackASET-CEGR12-SpeedDirect e tablebelowMOZ126DISM02see tablebelowsee tablebelowMOZ126DVED02MOZ126DASET02(Nodal Mgt)MOZ12AASETS 02(Standard ith 2007EmmissionsEng. onlyInternationalwith 2007EmmissionsEng. onlyInternationalwith 2007EmmissionsEng. onlyTransmission larC10/C12/C13/C15/C16CumminsISXwithout aVolvo VECUCumminsVolvoISXVED13Dwith a OZ126DVD1602Engine Type: Compatible with 2007 and Pre 2007 EmissionsMOZ126DC13N02Volvoonly2Volvo onlywith 2007EmmissionsEng. onlyMOZ126DVD1302Volvo onlywith 2007EmmissionsEng. only

Model NomenclatureZF-FreedomLine Transmission TCU Quick ReferenceEngine Type: Only Compatible with Pre 2007 ansmission Detroit Diesel Mercedes BenzTypeSeries 60MBE4000 withan exhaustbrake prior toVECU 13.15Mercedes BenzMBE4000 witha turbo brakeprior toVECU 13.15Mercedes Benz CaterpillarMBE4000C10/C12/Requires VECU C13/C15/C1613.15or laterCaterpillarC10/C12/C13/C15/C16Cummins Cummins CumminsISMISXISXwithout a with aVolvoVolvoVECUVECUVolvoMackVED12D/ ASET-CEGRVED1612-Speed6009 V74Direct Drive 134 016009 V74136 016009 V74137 016009 V74135 016009 V74131 016009 V74130 016009 V74132 016009 V74 N/A133 016009 V74138 01N/A12-SpeedOverdrive6009 V74148 016009 V74151 016009 V74152 016009 V74150 016009 V74139 01see table6009 V74143 01see tablesee tablebelowbelow6009 V74154 016009 V74149 0116-SpeedOverdrive6009 V74160 016009 V74162 016009 V74163 016009 V74161 016009 V74156 016009 V74157 01N/A6009 V74 6009 V74158 01159 016009 V74164 01N/AbelowVolvoonlyVolvo/Mack onlyEngine Type: Compatible with 2007 and Pre 2007 EmissionsInternational InternationalonlyonlyTransmission CaterpillarC13/C15Type12-SpeedOverdrive6009 V74141 ins ISM Cummins ISX(J1939: Shifter (J1939: Shifter& Display)& mminsISXwithout aVolvo VECUCumminsVolvoISXVED13Dwith a VolvoVECUVolvoVED166009 V74144 016009 V74140 016009 V74142 016009 V74146 016009 V74147 016009 V74155 016009 V74145 0136009 V74153 01

Main CaseTransmission Case4004247aTransmission CaseItem12345678910111213Quantity2222211442211Part Number———2297G83010636 011 3353266R1474—0636 011 335—0730 008 6370736 305 07022978293A 3268T1814ZF Part Number1328 301 047 010736 304 145 010730 008 637 011338 390 015 010636 011 335 011304 301 034 011238 308 201 010636 011 335 010731 101 047 010730 008 637 010736 305 070 010730 365 147 010501 321 504 01DescriptionPlateScrew plug (See note below for additional info)Sealing ringLifting hookM12*35 bolt — lifting hook to housingPTO coverGasketM12*35 bolt — PTO cover to caseRivetsSealing ringM24*1.5 drain plug (See note below for additional info)Transmission identification tagM24*1.5 1/2 — 14 NPFT adapter, oil temp sensorNOTE:Service solution for stripped drain or fill plug. 0736 303 025 01 Tapered fill plug. 0736 305 016 01 Tapered drain plug with magnet. Torque at 44 lb-ft!4

Main CaseTransmission Sensors4004248aTransmission SensorsItem123Quantity211Part Number0501 210 859——ZF Part Number0501 210 859 011328 298 007 011328 306 024 01DescriptionOutput shaft speed sensorNeutral switch kitNeutral switch pin5

Main CaseDriveline and Output Shaft Seal4004369aDriveline and Output Shaft SealItem1222222222345Quantity1111111111112Part Number0734 319 459176TYS57-1176NYS57-118NYS57-10501 319 8661314 332 05420WYS57-125WYS57-1250-4-921-1170-4-1761-10634 313 8051312 332 0280636 011 540ZF Part Number0734 319 459 010501 320 467 010501 321 503 010501 321 467 011348 322 001 011314 332 054 010501 321 466 010501 321 464 012504921101170417611010634 313 805 011312 332 028 010636 011 540 01DescriptionOutput shaft seal176T series 1/2 round yoke1760 series, Full round yoke18N series full round yoke18T series 1/2 round yokeOutput Flange — European StyleRPL20 series yokeRPL25 series yokeSPL250 series yokeSPL170 series yokeYoke retaining plate O-ringYoke retaining plateM12*60 bolt, yoke retaining plate to output shaft6

Main Case1Clutch releaseItem1Quantity1Part NumberZF Part Number3475 000 008 01DescriptionClutch retaining ring7

Main CaseClutch Release Assembly1NEW DESIGN must use KIT3413512OLD DESIGN Fork only compatiblewith old bearing design400425eClutch Release 12121311411111111Note New Design:OEMPart Number————0636 015 2571314 302 0960750 111 3481328 368 009ZF Part Number1328 298 008 010501 215 566 011328 268 011 011328 298 004 010636 015 257 011314 302 096 010750 111 348 011328 368 009 011328 368 004—0636 015 2991328 301 0080636 305 0720634 801 2050501 322 365KenworthA 3268P1810International 2206L1442Mack2206L1442OEM supply1328 368 004 011328 298 010 010636 015 299 011328 301 008 010636 305 072 010634 801 205 010501 322 365 010501 321 507 010501 321 489 010501 321 489 01OEM supply0501 321 451 01DescriptionRelease bearing and Roller fork kitBearing onlyRoller Fork onlyRelease fork kitM8*25 bolt, quill tube to front coverQuill tubeInput shaft sealClutch actuator rod (all engines except the MBE 4000 andMack/Volvo)Clutch actuator rod (MBE 4000, Mack, Volvo engines only)Clutch Actuator KitInspection cover boltInspection coverScrew plugSealing ringClutch Actuator filterAir fittings (90 Degree Quick Disconnect)Air fittings (90 Degree Quick Disconnect)Air fittings (90 Degree Quick Disconnect)Freightliner, Peterbilt, VolvoGasket*When changing the release bearing, all parts in the kit 1328 298 008 01 must be used.The part 1328 298 004 01 (old design) is not compatible with the bearing 1328 298 008 01 kit.8

Controls* This gasket is made of metal and can thus be used more than once.Shift Lever4004252aShift LeverItem1122Quantity1111Part NumberA 2297E8273A 2297P8284A 2297T8288A 2297U8289ZF Part Number1338 390 027 011338 390 021 011338 290 003 011338 290 004 01DescriptionShift lever assembly with Shift-n-CruiseTMShift lever assembly without Shift-n-CruiseTMSeat mounted shift lever harness with Shift-n-CruiseTMSeat mounted shift lever harness without Shift-n-CruiseTM9

ControlsConfiguration 1, Kenworth, Pre 2007 Engine International Only123456121171061489134004253aConfiguration 1, Kenworth, Pre 2007 Engine International Only (2007 Eng. Intern. See config art NumberS244A1WA341338 290 010 14590636 015 601S2422A2WA34R970036ZF Part Number0501 321 516 010501 321 518 011338 390 054 011338 390 018 010501 321 510 011338 390 017 011338 390 001 011338 390 004 011338 390 003 010636 015 601 010501 321 515 010501 321 518 011338 390 036 01A 2297A8295A 2257C12771338 290 002 010501 321 501 01Description1/4 - 20 bolt, Voltage doubler to top accessory plate1/4 washer, Voltage doubler to top accessory plateVoltage doubler5/16 - 18 bolt, top accessory to bottom accessory bracket5/16 washerIsolator bushingsTop accessory bracket, 12 & 16 speedBottom accessory bracket, 12 speedBottom accessory bracket, 16 speedM10*65 bolt1/4 - 20 bolt, ZMTEC to top accessory plate1/4 washer, ZMTEC to top accessory plateZMTEC KIT (ZF-FreedomLine Transmission ElectronicController)Wire harnessWire harness clip10

ControlsConfiguration 2, tion 2 — 1141515Part NumberS244A1WA341338 290 010 0115X18121229B16661225F13063305A14573305N15480636 015 6010636 011 335S2422A2WA34R970036ZF Part Number0501 321 516 010501 321 518 011338 390 054 011338 390 018 010501 321 510 011338 390 017 011338 390 001 011338 390 006 010636 015 601 010636 011 335 010501 321 515 010501 321 518 011338 390 036 01A 2297X8266A 2257C12771338 290 001 010501 321 501 01Description1/4 - 20 bolt, Voltage doubler to top accessory plate1/4 washer, Voltage doubler to top accessory plateVoltage doubler5116 - 18 bolt, top accessory to bottom accessory bracket5/16 washerIsolator bushingsTop accessory bracket, 12 & 16 speedBottom accessory bracket (S/N LB03043343 and greater)M10*65 boltM12*35 bolt1/4 - 20 bolt, ZMTEC to top accessory plate1/4 washer, ZMTEC to top accessory plateZMTEC KIT (ZF-FreedomLine Transmission ElectronicController)Wire harnessWire harness clip11

ControlsConfiguration 4, on 4 — 16481131Part NumberS244A1WA341338 290 010 03305C14590636 015 601S2422A2WA34R970036A 2297U84194X1910A 2257C1277ZF Part Number0501 321 516 010501 321 518 011338 390 054 011338 390 018 011338 390 012 010501 321 510 011338 390 017 011338 390 007 011338 390 004 011338 390 003 010636 015 601 010501 321 515 010501 321 518 011338 390 036 011338 290 005 011338 390 010 010501 321 501 01Description1/4 - 20 bolt, Voltage doubler to top accessory plate1/4 washer, Voltage doubler to top accessory plateVoltage doubler5/16 - 18 bolt, top accessory to bottom accessory bracket5/16 - 18 M8*16 stud,

Freightliner only Freightliner only Freightliner only Freightliner only Freightliner only Volvo only Volvo only Volvo/Mack only Transmission Type Detroit Diesel Series 60 Mercedes Benz MBE4000 with an exhaust brake prior to VECU 13.15 Mercedes Benz MBE4000 with a turbo brake prior to VECU 13.15 Mercedes Benz MBE4000 Requires VECU 13.15 or later .

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