WaveRunner WB800 - Motooff.ru
WaveRunner WB800
NOTICE
HOW TO USE THIS MANUALMANUAL FORMATILLUSTRATIONSCROSS REFERENCES
IMPORTANT INFORMATION
HOW TO USE THIS MANUAL
SYMBOLS
INDEX
CHAPTER 1. GENERAL INFORMATION
IDENTIFICATION NUMBERSPRIMARY I.D. NUMBERENGINE SERIAL NUMBERJET PUMP UNIT SERIAL NUMBERHULL IDENTIFICATION NUMBER (H.I.N.)
SAFETY WHILE WORKINGFIRE PREVENTIONVENTILATIONSELF-PROTECTIONOILS, GREASES AND SEALING FLUIDS
GOOD WORKING PRACTICES
DISASSEMBLY AND ASSEMBLY
SPECIAL TOOLSMEASURING
REMOVAL AND INSTALLATION
CHAPTER 2. SPECIFICATIONS
GENERAL SPECIFICATIONS
MAINTENANCE SPECIFICATIONSENGINE
JET PUMP UNITHULL AND HOOD
ELECTRICAL
TIGHTENING TORQUESSPECIFIED TORQUES
GENERAL TORQUE
HOSE ROUTING
CABLE ROUTING
CHAPTER 3. PERIODIC INSPECTION AND ADJUSTMENT
MAINTENANCE INTERVAL CHART
PERIODIC SERVICECONTROL SYSTEMSteering column bushing inspectionSteering cable inspection and adjustment
Throttle cable inspection and adjustment
Choke cable inspection and adjustment
YPVS cable adjustment
FUEL SYSTEMFuel filter inspectionTrolling speed check and adjustment
Carburetor adjustment
OIL INJECTION SYSTEMOil filter inspectionOil pump cable check and adjustmentOil injection pump air bleeding
POWER UNITSpark plug inspection
ELECTRICALBattery inspection
JET PUMP UNITImpeller inspection
Water inlet filter inspectionBilge strainer inspectionGENERALDrain plug inspection
Greasing points
CHAPTER 4. FUEL SYSTEM
FUEL LINEEXPLODED DIAGRAMREMOVAL AND INSTALLATION CHART
SERVICE POINTSFuel filter inspectionFuel cock inspection
OIL TANKEXPLODED DIAGRAMREMOVAL AND INSTALLATION CHART
SERVICE POINTSCheck valve inspectionOil filter inspectionOil level switch inspectionOil tank inspection
FUEL TANKEXPLODED DIAGRAMREMOVAL AND INSTALLATION CHART
SERVICE POINTSCheck valve inspectionFuel tank inspectionPipe joint inspectionPipe joint installation
CARBURETOR UNIT COVEREXPLODED DIAGRAMREMOVAL AND INSTALLATION CHART
CARBURETOR UNITEXPLODED DIAGRAMREMOVAL AND INSTALLATION CHART
SERVICE POINTSThrottle valve synchronization inspection and adjustment
Choke cable and throttle cable installationOil pump cable installationCarburetor assembly
CARBURETOREXPLODED DIAGRAMREMOVAL AND INSTALLATION CHART
SERVICE POINTSDiaphragm inspectionFloat arm inspectionRegulator body assembly inspectionNeedle valve inspection
Jet and carburetor body inspectionHigh- and low-speed adjusting screw inspectionHigh- and low-speed adjusting screw adjustmentCarburetor assembly
FUEL PUMPEXPLODED DIAGRAMREMOVAL AND INSTALLATION CHART
SERVICE POINTSFuel pump inspectionFuel pump filter inspection
OIL HOSESEXPLODED DIAGRAMREMOVAL AND INSTALLATION CHART
SERVICE POINTSCheck valve inspection
OIL PUMPEXPLODED DIAGRAMREMOVAL AND INSTALLATION CHART
SERVICE POINTSOil pump inspectionOil hose inspectionOil pump cable check and adjustment
CHAPTER 5. POWER UNIT
EXHAUST CHAMBEREXPLODED DIAGRAMREMOVAL AND INSTALLATION CHART
ENGINE UNITEXPLODED DIAGRAMREMOVAL AND INSTALLATION CHART
SERVICE POINTSShim removalEngine mount inspectionCoupling clearance inspection
MUFFLEREXPLODED DIAGRAMREMOVAL AND INSTALLATION CHART
REED VALVESEXPLODED DIAGRAMREMOVAL AND INSTALLATION CHART
SERVICE POINTSReed valve inspection
YPVSEXPLODED DIAGRAMREMOVAL AND INSTALLATION CHART
SERVICE POINTSYPVS valve inspection
CYLINDER HEADEXPLODED DIAGRAMREMOVAL AND INSTALLATION CHART
SERVICE POINTSCylinder head inspection
CYLINDERSEXPLODED DIAGRAMREMOVAL AND INSTALLATION CHART
SERVICE POINTSCylinder inspection
PISTONSEXPLODED DIAGRAMREMOVAL AND INSTALLATION CHART
SERVICE POINTSPiston pin clip removal and installationPiston inspection
Cylinder and piston selection
Piston ring inspectionPiston pin and bearing inspection
STARTER MOTOREXPLODED DIAGRAMREMOVAL AND INSTALLATION CHART
ELECTRICAL UNITEXPLODED DIAGRAMREMOVAL AND INSTALLATION CHART
FLYWHEEL MAGNETOEXPLODED DIAGRAMREMOVAL AND INSTALLATION CHART
SERVICE POINTSDrive coupling removal and installationFlywheel magneto removal and installation
Drive coupling inspectionFlywheel magneto inspectionIdle gear assembly inspection
FLYWHEEL COVEREXPLODED DIAGRAMREMOVAL AND INSTALLATION CHART
CRANKCASEEXPLODED DIAGRAMREMOVAL AND INSTALLATION CHART
SERVICE POINTSCrankcase inspectionCrankcase installation
CRANKSHAFTEXPLODED DIAGRAMREMOVAL AND INSTALLATION CHART
SERVICE POINTSCrankshaft inspection
INTERMEDIATE HOUSINGEXPLODED DIAGRAMREMOVAL AND INSTALLATION CHART
SERVICE POINTSDriven coupling removal and installationBearing removalBearing, driven coupling shaft, and grease hose inspection
Driven coupling inspectionIntermediate housing inspectionBearing installationOil seal installation
CHAPTER 6. JET PUMP UNIT
JET PUMP UNITEXPLODED DIAGRAMREMOVAL AND INSTALLATION CHART
NOZZLE DEFLECTOR AND NOZZLE RINGEXPLODED DIAGRAMREMOVAL AND INSTALLATION CHART
IMPELLER DUCT, IMPELLER HOUSING, AND INTAKE DUCTEXPLODED DIAGRAMREMOVAL AND INSTALLATION CHART
SERVICE POINTSIntake duct installation
IMPELLER DUCT AND DRIVE SHAFTEXPLODED DIAGRAMREMOVAL AND INSTALLATION CHART
SERVICE POINTSDrive shaft removalImpeller inspectionDrive shaft inspectionBearing inspection
Drive shaft installation
INTAKE DUCTEXPLODED DIAGRAMREMOVAL AND INSTALLATION CHART
SERVICE POINTSOil seal and bushing removalIntake duct inspectionRubber seal inspectionBushing and oil seal installation
COOLING AND BILGE SYSTEMEXPLODED DIAGRAMREMOVAL AND INSTALLATION CHART
SERVICE POINTSBilge strainer inspectionBilge hose inspection
CHAPTER 7. ELECTRICAL SYSTEM
ELECTRICAL COMPONENTS
SERVICE POINTSSpiral tube installation
ELECTRICAL BOX
ELECTRICAL ANALYSISINSPECTIONPEAK VOLTAGE MEASUREMENT
LOW RESISTANCE MEASUREMENT
IGNITION SYSTEMWIRING DIAGRAM
IGNITION SPARK GAP
IGNITION SYSTEM PEAK VOLTAGE
SPARKPLUGSSPARK PLUG CAPS
THERMO SWITCHENGINE STOP SWITCH
IGNITION COILCHARGE COILPULSER COIL
CDI UNIT
STARTING SYSTEMWIRING DIAGRAM
BATTERYWIRING CONNECTIONSFUSESTARTER SWITCHSTARTER RELAY
STARTER MOTOREXPLODED DIAGRAMREMOVAL AND INSTALLATION CHART
SERVICE POINTSArmature inspection
Brush holder inspectionStarter motor front cover inspection
CHARGING SYSTEMWIRING DIAGRAM
RECTIFIER/REGULATOR PEAK VOLTAGELIGHTING COIL PEAK VOLTAGE
FUSEBATTERYRECTIFIER/REGULATORLIGHTING COIL
YPVSWIRING DIAGRAM
FUSEBATTERYPULSER COILCDI UNITYPVS SERVOMOTOR
INDICATION SYSTEMWIRING DIAGRAM
FUSEBATTERYLIGHTING COILRECTIFIER/REGULATORCDI UNITOIL LEVEL SWITCH
METER (OIL LEVEL WARNING LAMP)
CHAPTER 8. HULL AND HOOD
HANDLEBAREXPLODED DIAGRAMREMOVAL AND INSTALLATION CHART
SERVICE POINTSHandlebar inspectionHandlebar switch inspectionHandlebar switch installationHandlebar assembly installation
ENGINE HOOD COVEREXPLODED DIAGRAMREMOVAL AND INSTALLATION CHART
STEERING COLUMNEXPLODED DIAGRAMREMOVAL AND INSTALLATION CHART
SERVICE POINTSSteering column bushing inspectionSteering column inspectionSteering column clamp installation
ENGINE HOODEXPLODED DIAGRAMREMOVAL AND INSTALLATION CHART
SERVICE POINTSHood support inspectionEngine hood inspection
STEERING CABLEEXPLODED DIAGRAMREMOVAL AND INSTALLATION CHART
SERVICE POINTSSteering cable inspectionSteering cable (jet pump side) installationSteering cable adjustment
THROTTLE CABLE AND CHOKE CABLEEXPLODED DIAGRAMREMOVAL AND INSTALLATION CHART
SERVICE POINTSCable inspectionCable installationThrottle cable adjustmentChoke cable adjustment
YPVS SERVOMOTOREXPLODED DIAGRAMREMOVAL AND INSTALLATION CHART
SERVICE POINTSYPVS cable removal and installationYPVS cable inspectionYPVS servomotor inspectionYPVS cable adjustment
SEAT, STORAGE BOX, AND BATTERY BOXEXPLODED DIAGRAMREMOVAL AND INSTALLATION CHART
SERVICE POINTSSeat lock inspectionStorage box inspectionBattery box inspection
EXHAUST SYSTEMEXPLODED DIAGRAMREMOVAL AND INSTALLATION CHART
SERVICE POINTSExhaust system inspection
DECKEXPLODED DIAGRAMREMOVAL AND INSTALLATION CHART
SERVICE POINTSHood lock hook inspection
GUNWALEEXPLODED DIAGRAMREMOVAL AND INSTALLATION CHART
MATEXPLODED DIAGRAMREMOVAL AND INSTALLATION CHART
SERVICE POINTSMat installation
HULLEXPLODED DIAGRAMREMOVAL AND INSTALLATION CHART
SPONSONEXPLODED DIAGRAMREMOVAL AND INSTALLATION CHART
HULL REPAIRShallow scratchesDeep scratches
Cracks and punctures
Insert nut
Graphic removalGraphic installation
CHAPTER 9. TROUBLE-ANALYSIS
TROUBLE-ANALYSISTROUBLE-ANALYSIS CHART
WIRING DIAGRAM
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