OWNER’S MANUAL - The Embroidery Warehouse

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BECS-285AVersion:2016-01OWNER’S MANUALwww.butterflyemb.com

Table of ContentTable of ContentChapter 1 General Information . 11.1 Warnings and Cautions .11.2 Main Features .31.3 Technical Specifications .6Chapter 2 Embroidery Guide .72.1 Structure and Usage Instruction of Control Panel .72.2 Instruction of the Main Interface .82.3 Notes on Menu Status .162.4 Basic Procedure of Embroidery .162.5 Normal Embroidery, Returning and Patching .232.6 Relations among Normal Embroidery, Idling and Positioned Idling.232.7 Embroidery Operation .242.8 Thread-Breakage Detection .252.9 Working Status of Embroidery Machine .25Chapter 3 Disk Management .273.1 Select Disk .273.2 Select One or Several Designs .303.3 Design Preview .313.4 Design Input.323.5 Design Output .343.6 Inventory Operation .353.7 Format Disk .353.8 Deleting Objects in Disk (Including Designs and Inventories) .363.9 Create a New Inventory in the Current Inventory .36Owner’s Manual of BECS- 285A Computerized Control SystemI

Table of ContentChapter 4 Common Parameters and Color-Changing Order . 384.1 Setting of Common Parameters .384.1.1. Setting X-Y Scales .394.1.2. Rotate .404.1.3. Direction.404.1.4. Prior Mode .404.1.5. Rep. Mode .404.1.6. Rep. Prior .404.1.7. X-Y Reps.414.1.8. X-Y Interval .414.2 Setting of Color-Changing Order .414.2.1. Color-Changing Interface.414.2.2. Setting of Color-Changing Order .434.2.3. Set Needle Color .434.2.4. Interchange of Needle Colors.44Chapter 5 Setting of Embroidery Parameters . 455.1 Procedure for Setting General Parameters .465.2 Instruction of Some Functions within General Parameters .485.2.1. Cyclic Embroidery Function .485.2.2. Memory of Manual Color-changing.485.2.3. Brake Adjustment (A Must for New Machine) .485.2.4. Forbid Design Output.49IIOwner’s Manual of BECS- 285A Computerized Control System

Table of ContentChapter 6 Memory Design Management.506.1 Memory Design Management Interface and Other Memory Design Operation Interfaces .506.2 Select a Design to Embroider .526.3 Memory Design Preview .536.4 Copy the Memory Design .556.5 Compile Parameter Design .566.6 Add Appliqué .576.7 Make True Design Frame .596.8 Combine Design .606.9 Edit Combined Design.616.10 Compile Combined Design.636.11 Satin Stitch Adjustment.646.12 High-Speed Design .656.13 Set Common Parameters for Color-changing .656.14 Delete Memory Design .666.15 Move Frame to Make a New Design .676.16 Divide Design .686.17 Clear all Memory Designs .69Chapter 7 Memory Design Edition .707.1 Start Design Edition .707.2 Edit Design .717.2.1. General Information . 717.2.2. Document and View Operation Area . 717.2.3. Locating Stitch . 72Owner’s Manual of BECS- 285A Computerized Control SystemIII

Table of Content7.2.4. Convert Stitch Code .727.2.5. Insert Stitch .727.2.6. Delete Stitch .737.2.7. Move Stitch .737.2.8. Add Stitch Continuously .73Chapter 8 Letter Design Operation . 748.1 Generate Letter Design .748.2 Input Embroidered Letter String and Basic Parameters .748.3 Adjust Letter Design .768.4 Save Letter Design.80Chapter 9 Assistant Operation . 829.1 Save Design Start Point .839.2 Restore Design Start Point .839.3 Locate Design to Center .849.4 Check Border Information of Current Design .849.5 Move Frame along Design Border .859.6 Embroider along Design Border .869.7 Embroider Cross .879.8 Embroider Line .889.9 Embroider Design Outline .899.10 Set Offset Point .909.11 Needle Down .909.12 Reset X/Y Displacement.919.13 Reset Total Stitch .929.14 Positioning Idling .92IVOwner’s Manual of BECS- 285A Computerized Control System

Table of Content9.14.1. Forward Idling . 929.14.2. Backward Idling . 939.14.3. Go to Next Color. 939.15 Cording Embroidery .93Chapter 10 Other Functions .9410.1 Check Emb Related Parameters.9410.2 View Statistics Info .9510.3 Set Frame Origin/ Power-off Protection .9510.4 Frame Origin Recovery .9610.5 Set Frame Soft Protection .9710.6 Change Language .9810.7 Machine Authorization Management .9910.7.1. Disable/Change Admin Password . 10010.7.2. Admin Unlock . 10010.7.3. Save/Recover Admin Optimum Parameters. 10110.7.4. Change Factory Password . 10310.7.5. Factory Unlock. 10310.7.6. Save/Recover Factory Optimum Parameters . 10310.7.7. Initialize Machine Parameters . 10610.8 Machine Information .10710.9 Debugging Machine.10710.10 Date and Time .10810.11 Touching Panel Correction .108Owner’s Manual of BECS- 285A Computerized Control SystemV

Table of ContentChapter 11 About JF Sequin Embroidery . 11011.1 Brief of Sequin Embroidery. 11011.2 Embroidery Procedure of Sequin. 11111.3 Input Sequin Design . 11111.4 Edit Sequin Design . 11211.5 Setting of Multi-Sequin Embroidery Parameters . 11611.6 Change Color Order and Set Sequin Mode . 11811.7 Manual Operation of Sequin Embroidery.12111.8 Debugging Multi-Sequin Embroidery .12211.9 Sequin Mending .123Chapter 12 Operation of Zigzag Embroidery. 12412.1 Functions .12412.2 Key Technical Indexes .12412.3 Procedure of Zigzag Embroidery .12412.4 Related Parameter and Setting Mode .12412.5 Relative Operations of Zigzag Embroidery .12512.5.1. Shift between Flat Embroidery Position and Zigzag Embroidery Position.12512.5.2. M Axis Operation of Zigzag Embroidery .128Chapter 13 Online Update of Main Software . 12913.1 Update of Upper Machine .12913.2 Update of Turn-on Interface .13113.3 LCD Parameter Update .133Chapter 14 Update of Software in Peripheral Board. 137Appendix 1 Parameter List . 140Appendix 2 Directions of U Disk Operation . 149Appendix 3 Error List . 150Appendix 4 Network Function of Embroidery Machine . 155VIOwner’s Manual of BECS- 285A Computerized Control System

Table of ContentAppendix 5 Automatic Limits Function for Cloth Embroidery/ CapEmbroidery . 161Appendix 6 285A Control System Fast Manual . 169Owner’s Manual of BECS- 285A Computerized Control SystemVII

Chapter 1General InformationChapter 1 General InformationThank you for using Dahao Computerized Control System for Embroidery Machine.Please read this manual carefully so as to operate the machine correctly and effectively.Besides that, you should keep this manual properly for future use.1.1 Warnings and CautionsIn order to avoid fire, electrical shock or unpredicted injuries, you should follow the listedsafety rules.Matters for Attention on UsageDangerDuring the operation, do not try to open the machine box. The high voltagecontained in some parts is deadly. The rotating parts may cause serious injury.ForbiddenDon't expose the machine to humidity gas, poisonous gas, water, and dust.ForbiddenDon’t store or operate the machine in the vibration area, which may cause trouble tothe machine.AttentionPlease abide all the warnings and safety requirements to ensure the security.AttentionLCD screen is fragile. Do not use the hard or sharp item to click the screen.AttentionPay attention to the direction for inserting the U disk and floppy disk. When theindicator of the disk driver is on, please not to plug in or pull out the disk.AttentionWe will add appendix if necessary. If there is any difference between the manualand appendix, the content in the appendix shall take precedence.Matters for Attention on Transportation and LoadingAttentionWhen moving the machine, please not to hold the cable.AttentionPlease abide all the warnings and safety requirements to ensure the security.Compulsory Overloading may cause serious loss. Please load according to the instruction on theboxRequirementsMatters for Attention on InstallationOwner’s Manual of BECS- 285A Computerized Control System1

Chapter 1General InformationAttentionDon't jam the vent on the device. Don’t insert other items into the machine, or itmay get fire.AttentionMake sure the installation direction is correct.AttentionDon't expose the machine to humidity gas, corrosive gas, water, and otherflammable material.Matters for Attention on Cable ConnectionForbiddenDon't test the insulation of the circuit loop.ForbiddenNever try to connect the overloaded electronic device on the connectors (likesockets or terminals).AttentionThe insulation condition of each cable (no matter signal cable or power cable)should be ensured.AttentionThe signal cables and power cables should be separated. Never tie them together.AttentionAll the cables should be well fixed. Don’t put any strength on cables. Make sureeach turning point of cable is well protected. Add shelter pipes to increase insulatingcapability if necessary.AttentionMachine should be grounded reliably. The resistance should be smaller than 10 Ω.Matters for Attention on OperationDangerDon't operate the machine when there is any damage on the shelter of the runningparts.ForbiddenWhen machine is running, do not touch any running part.AttentionMake sure the configuration of power supply is in normal. Use stabilized voltagepower supply when the change of voltage is beyond the range of -10% 10%.AttentionIn case of warning, please check out the problem. Operation can only be carried outagain when problem is solved.AttentionThe power supply switch has over-current protection function. If the over-currentswitch is activated, the switch can only be closed after 3 minutes.Matters for Attention on Maintenance and Inspection2Owner’s Manual of BECS- 285A Computerized Control System

Chapter 1General InformationWarningIf you need to open the machine cover, please cut off the power supply at first. Dueto the capacitance, operator must wait at least one minute before opening themachine cover.AttentionCircuit boards can be damaged by static. The circuit boards can only bedisassembled by professional technicians.AttentionIf machine is inactive for a while temporarily, users must power on the machineregularly (once by every 2 or 3 days, more than an hour for each time).AttentionIf machine is inactive for a long time, users should have the machine checkedbefore power-on.Matters for Attention on RejectionAttentionRejection should obey the rules and regulations set by national industrial electronicstandards.1.2 Main Features1、 User-friendly Interface on Touching PanelThe adoption of the touching panel technology offers user the delightful operation andeasy learning. The beautiful screen display turns everyday work into joyful experiences.2、 Automatic Turn-off of LCD DisplayerIn order to extend the LCD life, the system will turn off the LCD automatically in case ofno operation in 10 minutes (the time can be changed in parameter setting). Touching the screenor the task-shifting key will reboot the LCD.3、 Huge Memory CapacityThe memory capacity reaches 100 million stitches, Its huge memory capacity can meetdemands of different customers.4、 Stitch Amount of One Design at One Million Stitches as MaximumAt present a single design in the system has the maximum of 100,000,000 stitches and 250times of automatic color changing.5、 Multi-Task Parallel and Free Shift among TasksDuring the embroidery, actions like design input & output, preparation for the followingdesigns and modification of parameters can be carried out. The flexible shift among currenttasks can be realized with the task-shifting key.Owner’s Manual of BECS- 285A Computerized Control System3

Chapter 1General Information6、 Storage of Frequently Used Parameters and Color-Changing Order for Each DesignDesign will be saved along with its parameters, color-changing orders and needle barcolors. System can save the operational details for each design. Users can set parameters for adesign during the embroidery process of the previous design, which will save time and improveefficiency. Moreover, it is one basis to realize network management.7、 Group Management of ParametersParameters can be divided into several groups according to their functions, and the part ofparameters can be stored, recovered. In some machine with setting password-protectedfunction, system can set password on the parameters for protection.8、 Design I/O via USBBeside to the floppy disk of DOS, FDR and ZSK format, customers can also use USBdisk for data transfer. USB disk supports DIR operation, which is easy for design management.For each directory, system supports operation on 400 designs or sub-directory. There is nolimitation between directory levels. Designs in the formats of Binary, Ternary and Z-nary canbe loaded.9、 Input of Several Design Files at One TimeBoth floppy and USB disks support multi-design input under one directory.10、 Design Input through Network, Color-changing Order, etc.Network connector is available, which helps user to input design, color-changing order,and patch sewing and so on.11、 Network FunctionA surveillance LAN can be built by using the connectors and linked to the factory LAN,which realizes network management, improves production efficiency and reduces possiblemistakes. It’s the best choice of embroidery equipment for enterprises to take the modernenterprise management. The explanation is at appendix Ⅴ.12、 Patch EmbroideryThis function can set a patch point at the position of color code or stop code, and when themachine embroiders to the patch point, it will halt and move out frame for patching. Aftersticking a patch, user would press the start key to let the frame return and continueembroidering.4Owner’s Manual of BECS- 285A Computerized Control System

Chapter 1General Information13、 Brake AdjustmentUser can adjust the parameter of brake to let the main shaft stop at the correct positionaccording to the characters of his own machines.14、 Save Start PointThis function can save the start point of each design, which waives the works of user forsearching the start point at embroidering the identical design.15、 Mechanical Maintaining and DebuggingThis function is to easily judge the malfunctions at maintaining and testing, such asencoder testing, main shaft speed testing, machine parts testing and the main shaft stopping atany position, etc.16、 Multi-Language SupportCurrently, the system supports the display in Chinese, English, Spanish and Turkish,Russian, French and Portuguese.17、 Design OutputDesign can be output and saved into floppy disk or USB disk. Adoption of TAJIMA’sbinary system enjoys the advantage of data transmitting through the World Wide Web (otherformats may not be transmitted directly).18、 Repetition EmbroideryThe user can increase embroidery productivity by using the function of repetitionembroidery, which can also be used with cyclic embroidery.19、 Cyclic EmbroideryWith this function, the machine can automatically return to the origin point and start thesame embroidery again when finishing the design one time. The user also can increaseembroidery productivity rapidly by combining this function with the special design-makingfunction or repetition embroidery function.20、 Design Compiling(1) Compiling the Data of Selected Design to Generate New DesignUsers can compile any design according to zoom ratio, rotate angle, normal repetition orpartial repetition to generate a new design and save it in the memory card. The newly generateddesign can be used for embroidering, output or other operations.(2) Compiling the Combined DesignOwner’s Manual of BECS- 285A Computerized Control System5

Chapter 1General InformationAfter setting the combined design, the system can compile that design to generate a newone and save it to the memory card. The newly generated design can be used for embroidering,output or other operations.21、 Letter DesignThere are 28 letter-bases altogether. Users can make groups and change the letter orderaccording to different tasks. This operation is simple and easy managing.22、 Design EditingBy using this function, users may insert, modify or delete certain stitch at the selectedpoint. New designs can be created with this function too.23、 Speed AdjustmentThe highest speed for embroidery can be preset. During the process of embroidery, speedchanges automatically as long as the needle interval changes.24、 Thread-trimmingThread-trimming can be manually controlled. The machine can trim the threadautomatically at the end of embroidery process or color-changing.25、 Thread-breakage DetectionIn case of thread breakage or running-out of bottom thread, the machine will stop and givethe warning by blinking the indicator.26、 Color-changingAt the color changing point, user can either perform the color-changing manually or letthe system do it according to the preset order automatically.27、 Cording EmbroideryThe cording embroidery enriches the type of the embroidery o

During the embroidery, actions like design input & output, preparation for the following designs and modification of parameters can be carried out. The flexible shift among current . Chapter 1 General Information . (1. 1 embroidery. Embroidery

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