SERVICE BULLETIN No. 103 - Velvac
SERVICE BULLETINNo.103Date:April 21, 2006Product/Part Number(s): 2030 mirror assemblies. Model 2030 mirrors mounton the front corner of Class A motor homes, fire/rescue vehicles to allow viewingthrough the windshield while minimizing head and eye movement. They are available ina variety of high quality finishes including triple-plated polished chrome, black semigloss or high gloss bright white baked powder coat urethane. Options include remotecontrolled glass, heated glass, integrated turn signal and/or signal arrow in mirror glass.Subject: This service bulletin assists in the disassembly of the model 2030 for head,arm, and base replacement.Situation: Due to repairs which need to be done on mirror assemblies separatecomponents can be replaced individually.Solution: This service bulletin will outline the disassembly and replacement of the2030 mirror head, arm, and base. The replacement of component parts results in lessinventory for the repair facility and less cost for the end user.For head replacement see: STEP 1.For base replacement see: STEP 2.For arm replacement all steps are necessary.Form# SS010107Rev. 01 03/27/06Page 1 of 5Location: G:\CONTROLLED DOCS\FORMS
SERVICE BULLETIN No. 103Date: April 21, 2006Procedure: After removing the mirror assembly from the coach place the assemblyon a flat surface, workbench, protecting the mirror from scratches and abrasions.STEP 1: REMOVAL OF THE MIRROR HEAD.Using a small flat head screw driver remove the set screw cap cover located on the armunder the mirror head. It will reveal a set screw recessed into the mirror arm. Using a3/16” allen wrench loosen the set screw three full turns. It is not necessary to remove theset screw from the arm. To gain access to the wiring connectors the marker lamp willhave to be removed from the arm. On some 2030s a black cap is used rather than amarker lamp. They are both removed using the same method. Gently pry from either endof the lamp with a thin small screwdriver.Allen wrenchSet screw capPry here to remove lampAfter the marker lamp / cap is removed from the arm disconnect the electrical snap plugsfrom the lamp. The electrical connectors inside the mirror arm can be accessed throughthe rectangular hole. Pull enough wires through the marker lamp / cap hole anddisconnect the wire housings. The mirror head can now be removed from the arm.Inside the arm is a pivot clamp, looks like a C, which interfaces with the mirror headshaft and the set screw.Lamp Access hole Cap Wire housingsForm# SS010107Rev. 01 03/27/06Pivot clampSet screwPage 2 of 5Location: G:\CONTROLLED DOCS\FORMS
SERVICE BULLETIN No. 103Date: April 21, 2006STEP 2: REMOVAL OF THE BASE.The set screw cap covers are removed from the base assembly to gain access to the setscrews. Using a 3/16” allen wrench loosen the base set screws two complete turns. It isnot necessary to remove the set screws from the base.Set screw capsSet screw locationThe base has a round 1” cap which can be removed by prying with a small flat screwdriver or reaching inside the base and pushing the cap out of the base with a finger orsimilar object. When the round cap is removed from the base you will have access to alock nut attached to a eye bolt which secures the base and arm assembly. Enter throughthe access hole with a ½” socket and remove the lock nut and flat washer.1” Round capForm# SS010107Flat washer Lock nutRev. 01 03/27/06Wire ConnectorPage 3 of 5Location: G:\CONTROLLED DOCS\FORMS
SERVICE BULLETIN No. 103Date: April 21, 2006The arm has a tab which fits inside a groove of the base. Turn the base 90 degrees toallow the tab to come out from the open area inside the base. The base and arm can beseparated. If the wire connector is too large to fit through the opening in the base thewires can be cut then butt connected together when the new base is installed.TabGrooveArm and base disassembledNOTE*** On Monaco mirror assemblies the connector coming out of the basecan be disassembled allowing the wires to be pulled through the base.The connector is two piece construction and can be disassembled. If choosing thismethod the wire locations should be documented so they are installed in the properpin position when the connector is re assembled.Pry here to separate both sidesForm# SS010107Rev. 01 03/27/06Disassembled connectorPage 4 of 5Location: G:\CONTROLLED DOCS\FORMS
SERVICE BULLETIN No. 103Date: April 21, 2006Assembly will be the reverse of this procedure. To assist in placing the wiringharness through the mirror arm a “fish” line can be used. The fish line is attachedon the harness and is used to pull the wiring harness through the mirror arm.Fish line attached to harnessHarness pulled through arm assemblyIf additional assistance is needed with this procedure contact Velvac’s TechnicalService Department at 1-800-783-8871 or technicalservice@Velvac.com.Form# SS010107Rev. 01 03/27/06Page 5 of 5Location: G:\CONTROLLED DOCS\FORMS
on the harness and is used to pull the wiring harness through the mirror arm. Fish line attached to harness Harness pulled through arm assembly If additional assistance is needed with this procedure contact Velvac’s Technical Service Department at 1-800-783-8871 or technicalservice@Velvac.com. Title .
Velvac parts will ship through New Berlin, WI and the Hino PDC. Stock Orders: Enter orders in DCS Screen DC202 under Sales Type “S”. Velvac. Vendor Information: Velvac offers a large variety of parts including Air Products, Electric
VELVAC INC. 5 South Calhoun Road Ne Berlin, WI 535- Toll Free: .3. Fax: 6.6. Call the Velvac Sales Team: 800.783.8871 salesvelvac.com 710723 716314 709915 V6 Velvac's color 5.6" and 7" LCD monitors are designed for heavy duty and commercial truck application
Dual Pressure Applications - Lift Axle Control: All 5 ported valves offered by Velvac Inc, and shown in this document are capable of being used as dual pressure valves for lift axle control applications. Dual Pressure Function: air is supplied to ports #3 and port #5 and port #1 becomes a common exhaust port.
AIR VELVAC INC. 25 South Calhoun Road Ne Berlin WI 53151-27 Toll Free: 8.783.8871 Fax: 262.786.11 Call the Velvac Sales Team: 800.783.8871 salesvelvac.com
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technical service bulletin . page 1 of 2. this is a replacement technical . september 23, 2019 . . o customer service service bulletin and supersedes the original technical service bulletin number 225- 1025. you must have this technical service bulletin 225-v21025 completed.
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