Radiance Rail Baluster Infill - Precision Fence Company

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RadianceRail Installation GuideInstalling RadianceRail with Balusters. 2Installing RadianceRail Stairs with Balusters. 7Notes. 11TimberTech Code ListingsOnce a product is tested by an independent lab, an application and report is submitted to one of several agencies that provide listings for buildingproducts that meet the requirements of Acceptance Criteria 174 (AC 174) as set forth by the International Code Council Evaluation Service (ICC-ES).TimberTech currently has listings from the ICC-ES and Architectural Testing Inc. The following TimberTech reports on code compliance are availableto download on www.timbertech.com.For the most up-to-date code listings visitwww.timbertech.com/installation. ATI Architectural Testing, Inc.CCRR-0114 RadianceRail & RadianceRail ExpressPlease read all instructions completely before starting any part of the installation.TimberTech Rail should be installed using the same good building principles used to install wood or composite railing and in accordance with the local buildingcodes and the installation guidelines included below. TimberTech accepts no liability or responsibility for the improper installation of this product.TimberTech Rail may not be suitable for every application and it is the sole responsibility of the installer to be sure that TimberTech Rail is fit for the intended use.Since all installations are unique, it is also the installer’s responsibility to determine specific requirements in regards to each Rail application.TimberTech recommends that all applications be reviewed by a licensed architect, engineer or local building official before installation. If you have any questionsor need further assistance, please call TimberTech Customer Service at 1.800.307.7780 or visit our website at www.timbertech.com.TimberTech Railing is tested as a whole system and should be used that way. It is not intended to be used in conjunction with other railing systems or fasteners.The following Installation Guidelines are applicable for installation of TimberTech RadianceRail railing.IMPORTANT: Make sure the DRIVE TOOL/DRILL is configured or set to use the SCREW setting when driving and/or tightening all FASTENERS.SAFETY: Always wear goggles when handling, cutting, drilling and fastening materials.Failure to install this product in accordance with applicable building codes and TimberTech’s written Rail Install Guide may lead to personal injury, affect rail systemperformance and void the product warranty.decking railing lighting fasteningtimbertech.com

Installing RadianceRail with BalustersVisit www.timbertech.com/installation to view TimberTech installation videos.Consult your local building codes for guard and handrail requirements.Components Needed For InstallingOne RadianceRail SectionRadianceRail is available in 10’, 8’, and 6’ lengths.Measuring Your Railing Area1 - Top Rail1 - Bottom Rail2 - Support RailsFoot Blocks- 1 in 6’ kits- 2 in 8’ KitsSquare Balusters-13 in 6’ Kits-18 in 8’ KitsHardware Mounting KitSupport Block Mounting TemplatesBaluster Screw KitComponents Includedin Complete 6’ and 8’Kits (white only). Measurements are from center to center of the posts. Rails are produced in 10’, 8’, and 6’ lengths to allow for finishedend cuts and angles. Determine how many 10’, 8’, and 6’ RadianceRail sectionsyou need and check to be sure you have all the components(and quantities) listed in the chart shown to the right. RadianceRail 10’, 8’, and 6’ Rails are designed not to exceed10’, 8’, and 6’’ center of post to center of post, respectively. For stair applications maximum rail length must not exceed 91” Cut slowly, using a fine tooth saw blade to avoid chipping. For 42” railing use 12’ Post Sleeves. Custom Rail Packs should be used when installing AluminumBalusters.Component Dimensions5”2.9”2.5”2.25”3”Hardware Mounting Kit4 - Mounting Brackets2 - Support Blocks16 - #8 x 3/4” Screws6 - #8 x 1 3/4” Screws6 - #8 x 2 5/8” Screws (Stairs Only)3 - #8 x 3” Screws12 - #8 x 3” Green ScrewsT20 Driver BitHardware included inHardware MountingKits:Components availableseparately formix-and-match railsystemsRadianceRail PackImportant InformationComposite Balusters- 18 Balusters per Pack(23 required per 10’ section)(18 required per 8’ section)(13 required per 6’ section)5”Bottom Rail1.25”1.8”Support Rail.75”1.25”SquareCompositeBalusterTools RequiredBaluster PackTop Rail1.8”.75”.75”.75”Post SleeveRoundSquareAluminum AluminumBaluster Baluster Miter Saw Drill Measuring Tape1 - Top Rail1 - Bottom Rail2 - Support Rails (1 - Aluminum Top Support Rail for 10')Hardware Mounting KitSupport Block Mounting TemplatesFoot Blocks- 1 in 6’ Packs, - 2 in 8’ Packs, - 3 in 10’ Packs 7/64” Drill Bit 3/16” Drill Bit- 29” for 36” Railing- 31” for 36” Railing(with less than 2” gapbetween deck & Bottom Rail)- 35” for 42” Railing- 37” for 42” Railing(with less than 2” gapbetween deck & Bottom Rail)Baluster Screw Kit18 - #8x2” Screws18 - #8x3” ScrewsAdditional ComponentsNeeded for EachSystemAluminum Balusters- 20 Balusters per Pack(25 required per 10’ section)(20 required per 8’ section)(15 required per 6’ section)- 29” for 36” Railing- 31” for 36” Railing(with less than 2” gapbetween deck & Bottom Rail)- 35” for 42” Railing- 37” for 42” Railing(with less than 2” gapbetween deck & Bottom Rail)Baluster Screw Kit20 - #8x2” Screws20 - #8x3” Screws2 - Post Caps2 - Post Sleeve2 - Post SkirtsPost Cap (2)Mounting Bracket (4)Top Rail (1)Support Rail (2)Composite Baluster(23 in 10’ Section)(18 in 8’ Section)(13 in 6’ Section)Post Sleeve (2)Aluminum Baluster(25 in 10’ Section)(20 in 8’ Section)(15 in 6’ Section)Support Block (2)Bottom RailFoot Block(3 in 10’ Section)(2 in 8’ Section)(1 in 6’ Section)Post Skirt (2)Page 2

Installing RadianceRail with Balusters12INSTALL POSTSLEEVESINSTALL LOWERSUPPORT BLOCK Position template atbottom of Post Sleeveabove Post Skirt. Trim Post Sleevesto desired length.TemplateSupportBlock39” above deck surface isoptimal for 36” railing heights.2.5” 4”Optimal 39”Post Skirt45 Slide Post Sleeve and PostSkirt over post (do notforce). Ensure post aresquare and plumb.3If you do not have a the template, positionthe top of the Support Block 4” above thedeck and 2-1/2” above the post skirt.CUT AND ASSEMBLEBOTTOM SUPPORTRAIL Cut the BottomSupport Rail tolength.For angled rail installations, alignangled face of Support Blockparallel to rail section.Pre-Drill 7/64”#8 x 3” CoatedScrewsPre-Drill 7/64” for Brackets#8 x 3/4” Coated ScrewsPre-Drill 7/64”#8 x 3” Coated Screws8’ Section1/36’ Section1/3Foot blocks1/31/21/2Center screw aligned torail centerlineBracket setflush to railfaceCenter screwaligned to railcenterlineAngled SectionStraight SectionFor sections up to 6’: Place one Foot Block in the center of the railFor sections 6’ to 8’: Space two Foot Blocks approximately at 1/3 intervals on the railFor sections 8’ to 10’: Space three Foot Blocks approximately at 1/4 intervals on the railPage 3Bracket setflush to railface

Installing RadianceRail with Balusters4INSTALL BOTTOMSUPPORT RAIL Position BottomSupport Rail assembly onto Support Blocks.7/64” Pre-Drill#8 x 3” GreenCoated Screws5#8 x 3” GreenCoated ScrewsSPACE BALUSTERANDTRIM RAILS Measure distance between the posts at the Bottom Support Rail. Transfer measurement to BottomRail and center either on a pre-drilledhole or between two pre-drilled holes.BottomRail Cut Bottom Rail and Top Support Railto length.Odd number of balustersEven number of balustersThe space between the end baluster and post can not exceed 4”Page 4CenterlineTopSupportRail

Installing RadianceRail with Balusters6ASSEMBLE BALUSTERSECTIONTop SupportRail#8 x 3” Coated Screws Attach Mounting Bracketsat each end of the TopSupport Rail as outlined inStep 3.See step 3 forbracket installationPre-Drill 7/64”#8 x 3/4” Coated ScrewsBottom Rail#8 x 2” Coated ScrewsLip (facing out)7INSTALL RAILASSEMBLYAlign to centerof post Align top Support Rail tocenter of posts.7/64” Pre-DrillPosition rail assembly with lip ofBottom Rail toward outside ofdeck, over bottom Support Rail.#8 x 3” CoatedGreen ScrewsPage 5

Installing RadianceRail with Balusters8INSTALL TOP RAILAND POST CAPS Measure and cut Top Rail tolength. Trim both ends for aclean cut. Attach Post caps using exteriorgrade caulk applied to theunderside of the cap.Post CapTop RailPre-Drill 3/16”#8 x 1 3/4” Coated ScrewsCaution: Screws must be 1 3/4” so they won’t go through the Top Rail on straight rail sections.Page 6

Installing RadianceRail Stairs with Balusters1INSTALL POSTCOVERS2TRIM RAILSSupport Rails are rotated 90 forstair rail applications. Trim Post Coversto desired length.RightWrong Determinemeasurements and angle as shown. Slide Post Cover and Post Skirtover post. Do not force. Ensure post aresquare and plumb.3 Trim both theTop Support Railand the BottomSupport Rail tothose dimensions.Test fit railsto check foraccuracy.TopBottomRail LRail LengthengthStair AngleTRIM RAILS Transfer measurement fromBottom Support Rail toBottom Rail. Trim Top Rail to match TopSupport Rail at appropriateangle.Top RailTop Support RailBottom Support RailBottom RailPage 7

Installing RadianceRail Stairs with Balusters45Drill BalusterHoles Place the Bottom Railand the Top Support Railtogether as shown tokeep the holes aligned. Separate thetwo rails, onceall holes aredrilled.TRIM BALUSTERSImportant: Start cut at top edge tomaximize the length.Trim Baluster ends to required angleas shown.Pre-Drill 3/16”Drill 3/16” hole through the top SupportRail using the Bottom Rail holes foralignment, drilling at the same angleused to cut rail ends.Scrap Piece ofWood Cut toStair AngleAluminum stair Balusters are pre-cutto a stair angle and are not to be cuton the job site.Bottom Railand TopSupport rail6ASSEMBLEBALUSTERSECTIONTop SupportRail Attach Brackets to TopSupport Rail.#8 x 3” Coated ScrewsTip for Bottom Rail: Partially drivescrews into all Balusters before drivingthem in completely.Center screwaligned with railcenterlineBottom RailPre-Drill 7/64”#8 x 3/4” CoatedScrewsBrackets must be on the side of the railfacing the stairs.#8 x 2” Coated ScrewsLip(facing out)Page 8

Installing RadianceRail Stairs with Balusters7INSTALL BOTTOMSUPPORT RAILPre-Drill7/64”Brackets must be on the side of the railfacing the stairs.For sections up to 6’: Place one FootBlock in the center of the railFor sections 6’ to 8’: Space two FootBlocks approximately at 1/3 intervals onthe rail#8 x 3” GreenCoated Screws#8 x 3”Coated ScrewPre-Drill throughBottom SupportRail ONLY with3/16” bitCenter screwaligned with railcenterlineBottom Support RailPre-Drill 7/64”#8 x 3/4” CoatedScrews Attach MountingBrackets toBottomSupport Rails. Wedge Foot Block underSupport Rail & attach.8 Secure Mounting Brackets toposts.INSTALL RAILASSEMBLYPosition and center railassembly over BottomSupport Rail. Mark Ends of TopSupport Rail. Rotate Railassembly out ofway to fastenSupport Block.Pre-Drill 7/64”#8 x 3” GreenCoated ScrewsPage 9 Secure MountingBrackets to Posts.Pre-Drill7/64”#8 x 3”CoatedScrews

Installing RadianceRail Stairs with Balusters9INSTALL TOP RAILAND POST CAPS Position Top Rail overSupport Rail and attachwith screws. Secure Post Caps withexterior grade caulk.Pre-Drill 3/16”#8 x 2 5/8”Coated ScrewsFor typical stair angles, useprovided 2 5/8” screws tofasten the Top Rail.Page 10

NotesPage 11

RadianceRail Installation GuideTimberTech894 Prairie AvenueWilmington, OH 45177timbertech.com1.800.307.7780 2014 TimberTechRRKITINSTALL (Balusters) 02/14

2 - Support Rails (1 - Aluminum Top Support Rail for 10') Hardware Mounting Kit Support Block Mounting Templates Foot Blocks RadianceRail Pack - 1 in 6’ Packs, - 2 in 8’ Packs, - 3 in 10’ Packs Baluster Pack Hardware Mounting Kit 2 - Support Blocks 16 - #8 x 3/4” Screws 6

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