The Solution For Shaft Locking Devices - U.S. Tsubaki
Tsubaki: The solution for shaft locking devicesPOWER-LOCK The solution for shaft locking deviceswww.ustsubaki.com More information at www.ustsubaki.com
U.S. TSUBAKI POWER-LOCK www.ustsubaki.comCONTENTSINTRODUCTION3SELECTION GUIDE4–5APPLICATION EXAMPLES6– 8AS INCH AND METRIC SERIES9–19AD INCH AND METRIC SERIES20–24AE INCH AND METRIC SERIES25–31FL INCH AND METRIC SERIES32–38RE METRIC SERIES39–42KE INCH AND METRIC SERIES43–49TF METRIC SERIES50–53SL SERIES54–56EF METRIC SERIES57–60EL SERIES61–67TECHNICAL NOTES68–79More information at www.ustsubaki.com
Tsubaki: The solution for shaft locking devicesU.S. Tsubaki POWER-LOCK ENTER THE “KEYLESS” SOCIETYOur POWER-LOCK solves your problems.Eliminate backlash damage to keyways from heavy loads the U.S. Tsubaki POWER-LOCK fits tightlyaround the shaft/hub and is not affected by load reversals.End your high machining expenses for long shaft keyways, splined shafts, threads, grooves and steps the U.S. Tsubaki POWER-LOCK offers exacting, slip-free location.Erase the headaches of shrink and press fits. The U.S. Tsubaki POWER-LOCK simplifies installationand removal.This easy-to-install unit slides into position and offers a keyless shaft-hub lock that will simultaneouslyhandle both high torque and thrust while increasing your shaft strength.The POWER-LOCK is easy to assemble you only need one tool. It is ideal for locking in largeor small sprockets, gears, pulleys, timing cams and rollers. Best of all, the POWER-LOCK is instock for immediate shipment.Features & ApplicationsnH igh Durability Against Reversing or Impacting LoadsThe POWER-LOCK connection is not affected by tortional load reversal orimpact, which damages the key and keyway connection. U.S. TsubakiPOWER-LOCK fits tightly around the shaft/hub and is free of backlash.nE asy and Precise PositioningThe POWER-LOCK offers 360-degree angular adjustment and isexcellent for indexing tables, cam mechanisms, gear drives anddouble-strand conveyor sprockets.nT hrust CapabilityThe U.S. Tsubaki POWER-LOCK can hold axial forces, too. Typicalapplications with these forces include indexing tables and bevel gears.nE asy Assembly and DisassemblyThe POWER-LOCK can be assembled and disassembledfrequently, so maintenance or replacement of worn parts is simpleand easy as compared to other methods (key and keyway, spline,shrink or press fits and welding).n I ncreased Shaft StrengthBy using the POWER-LOCK, no metal needs to be removed fromthe shaft (such as the cutting of a keyway). The strength of theshaft can be kept at its original diameter. This savings can beespecially noted on hollow-shaft applications.nE liminates Costly MachiningThere is no need for time-consuming machining of keyways. ThePOWER-LOCK offers substantial savings on long, heavy shafts. U.S. Tsubaki POWER-LOCK Offers a Whole New Approach toReplacing KeywaysMore information at www.ustsubaki.com
U.S. TSUBAKI POWER-LOCK POWER-LOCK Selection GuideAD SeriesKE Series1. Designed to suit a wide range of shaft tolerances.2. Compact with only a small difference between theinner and outer diameters.3. Self-centering.4. Excellent for locking small shafts.Wof ideTo Raler ngan ecesAE SeriesRE SeriesStainless Steel1. Self-centering.2. Generally the same inner andouter diameters as an AS SeriesPOWER-LOCK.1. RE Series can be installed withoutsnap ring.2. Offers corrosion protection.HighTorqueAS SeriesMultipurposeMultipurposeFlangetenmton tanrisv iEn ResFlushMountingFlange TypeFL SeriesStraight TypeMore information at www.ustsubaki.com
Tsubaki: The solution for shaft locking devicesPOWER-LOCK Selection GuideSL Series1. Installs over outer hub diameters.2. Excellent for locking hollow shafts.3. Low profile for applications with space restrictions.ExLo terc k nas l1. Offers 1.5 to 3 times the rated torquecapacity of the AS Series.2. Self-centering.3. Designed with the same inner andouter diameters as an AS SeriesPOWER-LOCK.1. Easy-handling and multipurpose.2. Compatible with large shafts.EL Series1. Offers flexible design configurations.2. Designed for applications requiringspace restrictions.3. Excellent cost performance.EF Series1. Pressure flange type lockingelements.2. Offers 2 to 3 times the ratedtorque capacity of the EL Series.3. t resistant models instainless steel (AS-SS Series) andelectroless nickel-plated finish(AS-KP Series) available.ubl H rsal eteSmiamDTF Series1. Self-Centering FunctionStraight and narrow hubs can be usedwith FL Series POWER-LOCK .2. Same size inside diameter and outsidediameter as AS Series POWER-LOCK inmost cases.3. Simple Construction 1. Excellent for locking small hubs.2. Minimum number of bolts used.3. Self-centering.More information at www.ustsubaki.com
U.S. TSUBAKI POWER-LOCK Application ExamplesStandard InstallationSingle AS Series exampleGenerally, a single unit can transmit hightorque and axial load.Single TF Series exampleThis is the most standard installation form.Two AS Series in a RowTorque transmission Mt and thrust loadare doubled.Phase AdjustmentsCam Phase AdjustmentsRestriction-free, fine phase adjustments canboost system performances.Not locked into a fixed keyway.More information at www.ustsubaki.com
or ShaftTsubaki: The solution for shaft locking devicesApplication ExamplesCouplingsCoupling Installation usingAS SeriesPOWER-LOCK Coupling Installation usingTF SeriesCoupling Installation usingAD SeriesBall Screw ShaftBacklash free and highly accurate disc couplings are excellent withPOWER-LOCKs. (Below shows an example using an EL Series unit.)Servo Motor ShaftPOWER-LOCK style disc couplings are also available.Contact U.S. Tsubaki. POWER-LOCK More information at www.ustsubaki.com
U.S. TSUBAKI POWER-LOCK Application ExamplesCompact DesignsSpace Saving Installation for TF SeriesPressure Flange-Shaft Installation for EL SeriesSuitable for applications requiring minimuminstallation space.Below illustrates an example where the bolt heads andpressure flange are mounted into the hub bore.Special Shaft InstallationsMidway Long Shaft Installation for AS SeriesStep Shaft Installation with AS SeriesEliminates the hassle of machining keyways.Suitable for applications requiring limited hub space andstraight bores.Hollow Shaft InstallationEL SeriesMore information at www.ustsubaki.comSL Series
Tsubaki: The solution for shaft locking devicesAS Inch and Metric SeriesMOST POPULAR STYLEFeatures & Applicationn MultipurposeIdeally structured and highly reliable locking devicen Low Maching Costs Keyway, splines, presses and thermal fittings are notrequired. Optimum performance is achieved with lowshaft and hub tolerances minimizing the total machingcosts.n Easy to InstallInstall or removes just by tightening or looseningof bolts. No need to hassle with adjusting keywaysand thermal fittings.n Options to Fit Every ApplicationStainless Steel and electroless nickle plating optionsare offered for standard models. Both are highlydurable in corrosive or clean room environments.Locking BoltsTaper Ring (A)Outer RingInner RingTaper Ring (B)Model NumberInch Series:PL2ASAS SeriesShaft Dia. (inch)POWER-LOCK Metric Series: PL020 X 047ASSeriesAS: StandardAS-SS: Stainless SteelAS-KP: Electroless Nickel-PlatedOuter Dia. (mm)Shaft Dia. (mm)POWER-LOCK More information at www.ustsubaki.com
U.S. TSUBAKI POWER-LOCK AS Inch SeriesMOST POPULAR STYLEAS Inch Series POWER-LOCK SpecificationsShaft O.D.Model 500011.000011.8125Tolerancet1-0.0013” 0-0.0015” 0-0.0018” 0-0.0021” 0-0.0025” 0-0.0028” 0-0.0032” 0More information at www.ustsubaki.comDimensionsinchHub Counter .795313.319014.000014.7620Tolerancet2 0.0015”-0 0.0018”-0 0.0021”-0 0.0025”-0 0.0028”-0 0.0032”-0 052.2052.2052.4822.606 2.4022.402Transmissible 180180,180207,240224,400Contact PressurepsiShaftHub 619161720212118182023232224Locking BoltsTighteningTorqueSizeft.lbs.M6 X 1812.5M6 X 1812.5M6 X 1812.5M6 X 1812.5M6 X 1812.5M6 X 1812.5M6 X 1812.5M6 X 1812.5M6 X 1812.5M8 X 2230M8 X 2230M8 X 2230M8 X 2230M8 X 2230M8 X 2230M8 X 2230M8 X 2230M8 X 2230M8 X 2230M8 X 2230M8 X 2230M8 X 2230M10 X 2560M10 X 2560M10 X 2560M10 X 2560M10 X 2560M10 X 2560M10 X 2560M10 X 2560M10 X 2560M10 X 2560M12 X 30105M12 X 30105M12 X 30105M12 X 30105M12 X 35105M12 X 35105M12 X 35105M12 X 35105M14 X 40167M14 X 40167M14 X 45167M14 X 45167M14 X 45167M16 X 50257M16 X 50257M16 X 50257M16 X 50257M16 X 50257M18 X 60351M18 X 14144
Tsubaki: The solution for shaft locking devicesAS Inch SeriesMOST POPULAR STYLEHub Diameters for Single Unit InstallationDN is the minimum hub diameter required to tolerate P’ or thepressure exerted from within the hub.BM2l EXAMPLE Hub Material Yield Point 35500 psiPL2AS 4.658” min. hub diameterHub Configuration CoefficientK3 0.6Min. Hub Dia. (DN in inches)Model SHub 6640159301721018770180601650017060147 Mpa21300 psi176 Mpa25500 1.07922.576206 Mpa29900 315.88216.25617.42819.02119.47519.75521.096225 Mpa32600 5.77916.86618.33718.80919.15020.423Yield Point and Material examples245 Mpa274 Mpa294 Mpa35500 psi39700 psi42600 817.27118.63818.05717.73519.85619.21218.85711343 Mpa49700 psi41401045392 Mpa56900 psi1055441 Mpa64000 28715.80416.36417.348More information at www.ustsubaki.com
U.S. TSUBAKI POWER-LOCK AS Inch SeriesMOST POPULAR STYLEHub Diameters for Multiple Unit InstallationDN is the minimum hub diameter required to tolerate P’ or thepressure exerted from within the hub.B M Z x (2 x LtZ : Number of units ( 2 Z 4 )Lt EXAMPLE H ub Material Yield Point 35500 psiPL2AS 5.272” min. hub diameterHub Configuration CoefficientK3 0.8Min. Hub Dia. (DN in inches)Model SHub 15,93017,21018,77018,06016,50017,060More information at www.ustsubaki.com147 Mpa21300 psi176 Mpa25500 25.12925.30024.81526.808206 Mpa29900 56718.11618.40420.00522.23822.57422.50024.175225 Mpa32600 30217.62519.06121.04221.43021.50023.048Yield Point and Material examples245 Mpa274 Mpa294 Mpa35500 psi39700 psi42600 2343 Mpa49700 psi41401045392 Mpa56900 psi1055441 Mpa64000 6.25316.76117.26118.334
Tsubaki: The solution for shaft locking devicesAS Inch SeriesMOST POPULAR STYLEStainless SteelAS Stainless Inch Series POWER-LOCK SpecificationsShaft O.D.Model 5003.93754.0000Tolerancet1-0.0013” 0-0.0015” 0-0.0018” 0-0.0021” 0DimensionsinchHub Counter 0875.8429Tolerancet2 0.0015”-0 0.0018”-0 0.0021”-0 0.0025”-0Transmissible TransmissibleTorqueThrustL 252372480224077236422320623497236422335113Locking BoltsContact PressurepsiHub ningTorqueft.lbs.Wt.lbs.M6 X 18M6 X 18M6 X 18M6 X 18M6 X 18M6 X 18M6 X 18M6 X 18M6 X 18M8 X 22M8 X 22M8 X 22M8 X 22M8 X 22M8 X 22M8 X 22M8 X 22M8 X 22M8 X 22M8 X 22M8 X 22M8 X 22M10 X 25M10 X 25M10 X 25M10 X 25M10 X 25M10 X 25M10 X 25M10 X 25M10 X 25M10 X 25M12 X 30M12 X 83.23.13.43.33.34.64.8More information at www.ustsubaki.com
U.S. TSUBAKI POWER-LOCK AS Inch SeriesMOST POPULAR STYLEStainless SteelHub Diameters for Single Unit InstallationDN is the minimum hub diameter required to tolerate P’ or thepressure exerted from within the hub.BM2l EXAMPLE H ub Material Yield Point 35500 psiPL2AS-SS 4.437” min. hub diameterHub Configuration CoefficientK3 0.6Min. Hub Dia. (DN in inches)Model AS-SSAS-SSHub ContactPressureP’(psi)147 Mpa21300 468.2578.2578.7829.4009.475More information at www.ustsubaki.com176 Mpa25500 5617.5617.9958.5688.667Yield Point and Material examples245 Mpa274 Mpa294 Mpa35500 psi39700 psi42600 psi206 Mpa29900 psi225 Mpa32600 8467.3497.47014343 Mpa49700 psi392 Mpa56900 925.5905.8706.0576.0576.3286.7986.926441 Mpa64000 9435.9436.2036.6656.794
Tsubaki: The solution for shaft locking devicesAS Metric SeriesMOST POPULAR STYLEAS Metric Series POWER-LOCK SpecificationsModel t O.D.Tolerancedt10.74800.78700.8660-0.0013”0.9450 ” ” 02.75602.95303.15003.34603.54303.7400-0.0021” 03.93704.33104.72405.11805.51205.9060-0.0025” 06.29906.69307.08707.48007.8740-0.0028” 08.66109.449010.2360-0.0032”11.0240 011.8110Hub Counter I.D.ToleranceDt21.85001.8500 6202.5590 4303.7400 0.0021”-04.33104.52804.72404.92105.11805.3150 680 0.0028”-08.85809.25209.843010.2360 0.0032”11.2200-012.008012.7950 1.7322.0472.0472.2052.2052.2052.5982.598 Transmissible 0,180207,240224,400Contact PressurepsiShaftHub 11111215161819161720211820232224Locking BoltsTighteningTorqueSizeft.lbs.M6 X 1812.5M6 X 1812.5M6 X 1812.5M6 X 1812.5M6 X 1812.5M6 X 1812.5M6 X 1812.5M6 X 1812.5M6 X 1812.5M6 X 1812.5M6 X 1812.5M8 X 2230M8 X 2230M8 X 2230M8 X 2230M8 X 2230M8 X 2230M8 X 2230M10 X 2560M10 X 2560M10 X 2560M10 X 2560M10 X 2560M10 X 2560M12 X 30105M12 X 30105M12 X 30105M12 X 35105M12 X 35105M12 X 35105M12 X 35105M14 X 40166M14 X 40166M14 X 45166M14 X 45166M16 X 50257M16 X 50257M16 X 50257M18 X 60351M18 X .48.9121317182325274144More information at www.ustsubaki.com
U.S. TSUBAKI POWER-LOCK AS Metric SeriesMOST POPULAR STYLEHub Diameters for Single Unit InstallationDN is the minimum hub diameter required to tolerate P’ or thepressure exerted from within the hub.BM2l EXAMPLE H ub Material Yield Point 35500 psiPL030X055AS 2.723” min. hub diameterHub Configuration CoefficientK3 0.6Min. Hub Dia. (DN in inches)Model PL060X090PL065X095PL070X110PL075X115PL080X120PL085
Tsubaki: The solution for shaft locking devices More information at www.ustsubaki.com Couplings Coupling Installation using AS Series Servo Motor Shaft Ball Screw Shaft POWER-LOCK Servo Motor Shaft Ball Screw Shaft POWER-LOCK Backlash free and highly accurate disc couplings are excellent
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