Flygt Pressurized Sewage Systems - SSWM
Water & WastewaterFlygt pressurizedsewage systemsFor homeowners, residential associationsand professionals
ContentsPressurized sewage systems. 3Basic package. 6Advanced package. 8Professional package. 10Pumps. 12Monitoring & control. 13Pump stations. 14Accessories. 15Support & service. 16Let us optimize your system. 172
Pressurized sewage systemsNo one knows moreabout pressureFor more than a quarter of a century,ITT Water & Wastewater has installed andmaintained pressurized sewage systemsaround the world. These systems provide reliable, effective and cost-optimized connectionfor a single home or an entire community tothe municipal wastewater collection network.Right from the start, we work with you todesign, install and maintain the optimal systemfor your needs. All according to set standards.Moving wastewater can be an uphill battle.Obstacles, such as bedrock and tough topographical conditions, present challenges. For times likethese, conventional gravity sewer systems don’tmake the grade. Pressurized sewage systems do.With stricter environmental regulations callingfor smarter wastewater transportation, pressurized sewage systems have proven to be a safe,flexible and reliable way to move wastewatercost-effectively.Pipe size mattersConsider the task of digging deep wide trenchesfor gravity feed sewage pipes. These are largerthan the small pipes used for pressurized sewagesystems. Laid in shallow narrow trenches thatfollow the natural contour of the ground, thesesmaller pipes effectively lead wastewater awayfrom each property to the sewer mains, thanks tothe use of grinder pumps that effectively reducesolids to slurry.A pressurized sewage system consists of a collecting tank, a pump and the pipes required to feedwastewater into the sewer main. Several tanksand pumps, or pump stations, and pipes form apressure sewage network.3
ITT Water & Wastewateruses a software speciallydesigned for PSS systemswith Flygt pumps.Bigger savingsThe advantages of pressurized sewage systems areclear: effective wastewater transportation at minimum depth, minimizing the toll on the environment and inconvenience to neighbors. Better yet,this smart economic alternative to gravity feedsewage systems costs less to install and maintain.EN standard complianceAll Flygt pressure sewage systems are engineeredto the EN1671:1997 standard that includes:– design– operation– maintenance– installation– test methodsWe meet all the functional requirements, including minimum water velocity and retention time.Fast startup, long lifeFlygt components work well together from thestart and keep on working – often for decadeswithout requiring any maintenance. So commissioning is quick and easy and maintenance is justas painless.4Engineering know-howYou can count on us for comprehensive planningservices and innovative engineering solutions tocustomize exactly the right system for your needs.Just give us the map of your community or backyard. What you get in return is pressurized sewagesystem know-how. We know the critical pointswhere problems are likely to occur. We considerthe ecological, economic and environmental aspects of system design.But our commitment doesn’t stop there. We provide a wide range of services and systems for moni toring and control. Whether you are responsiblefor a single system for your vacation home or forremote monitoring of all the homes within a specific township or district, ITT Water & Wastewatercan support you with unmatched engineeringexpertise.
Customize a standard packageSelecting your pressurized sewer system issimple. Choose one of our standard packages:basic, advanced or professional.At ITT Water & Wastewater, we recognize diversity.Which is why every single Flygt component is designed to work together in any combination.Then let us tailor it to your precise requirements.Because we optimize your system according tospecification, you only pay for exactly what yourequire. No more, no less.So mix and match. Or better yet, let us do that foryou. Our engineers help find the ideal arrangement that best suits your requirements.Mix and matchMost likely, your system has a unique set of conditions and requirements. What’s perfect forflat terrain differs from what’s ideal for areas witha high water table. And what’s right for a mountain cabin, golf course or camping ground is farfrom ideal for a residential community.Flygt pressurized sewage systemsBasic packageAdvanced packageProfessional packageWhoSingle homeowners, vacation homeowners, private homeownersassociations.Real estate developers, contractors and municipal wastewaterprofessionals.Real estate developers, contractors and municipal wastewaterprofessionals.What Complete package with singlephase electrical connection Single pump Complete single- or three-phasepackage with heavy-duty pumpand deep pump station for longinlet pipe. Single pump Complete single- or three-phasepackage with heavy- duty pumpand deep pump station for longinlet pipe for communicationand remote supervision. Single or dual pumpsWhen For single-family homes For a single- or multi-familyresidences For a single-family residence,several households or an entireresidential community High reliability in harshconditions Higher availability requiredWhy Economic Alarm Economic for high availability Alarm and logging Economic for highest possibleavailability Remote control for increasedsafety and reliabilityWhere In hilly or flat areasFor places, such as golf courses and camping grounds, situated outside populated areasWhere bedrock or groundwater present a challengeWherever minimum disruption is required or desirable5
Flygt Basic PackagePump it upReliable and cost-effective, the Flygt BasicPackage pumps residential wastewater up tothe sewage main.A simple, yet powerful packageThe Flygt Basic Package includes a complete prefabricated Flygt Micro pump station with built-inoutlet connection, pump starter/controller, grinderpump, high-level sensor and audible alarm. Thinkof it as a plug-and-play package that’s easy to install underground, connect, commission, operateand maintain.Made of durable lightweight polyethylene, thisself-cleaning pump station provides trouble-freeoperation. The high-level sensor combined withmonitoring features makes the Flygt Basic Packageconvenient and easy-to-use. The battery-operatedaudible alarm alerts homeowners when attentionis required. But rest assured, long-lasting, troublefree operation is the Flygt norm.Flygt ENM-10Flygt FGC 010Flygt ATU 0016Flygt Micro 7GFlygt DXGM 25-11
Standard componentsTechnical dataInstallation depthnFlygt Micro 7G pump stationnFlygt DXGM 25-11 grinder pumpnFlygt FGC 010 pump starternFlygt ATU 001 alarm unitnFlygt ENM-10 float switchDimensions1 m or 1.35 m with extension unitStation weight26 kg. With optional extension unit 32 kg.Pump weight19 kgWidth650 mm diameterø 547Lockable polyethylenecoverRated current7.0 AVoltage230 VNumber of phases11050Access cover682DN50772640772110ø 650Outlet diameter560*200–490 mm; with extension unit 500–790 mm686Inlet depth327110DN100/110690Inlet diameter682ø 100/1101050100 liters106Ø 650Effective sump volume1350 mm med förlängningsenhet (se sid 29)547* Centrum inlopp bör ej borras lägreän 560 mm från botten.7
Flygt Advanced PackageBeyond the basicsTo handle larger capacity for wastewater transportation from one or more households tothe sewer mains, count on the Flygt AdvancedPackage to get the job done.Larger capacity, better controlThe Flygt Advanced Package includes a prefabricated Flygt Compit pump station to handle largercapacity with better control. Convenient and easyto use, the Flygt Advanced Package provides controlled pumping and event log.for measurement of level and current and convenient log to record events.Made of durable lightweight polyethylene, thisself-cleaning pump station is easy to handle andflexibly designed for installation at depths between 1.9 and 3 meters.For the ultimate in pumping reliability, the station comes equipped with a Flygt M 3068 grinderpump, that handles solids and fibers with ease.This translates as reliable trouble-free operation.Ready for installation and immediate connectionupon delivery, the pump station comes with builtin inlet and outlet connections, robust grinderpump, and advanced pump controller with displayFlygt FGC 211Flygt LTU 3018Flygt MF 3068Flygt Compit
Standard componentsTechnical datanFlygt Compit pump stationnFlygt MF 3068 grinder pumpnFlygt FGC 211 pump controllernFlygt LTU 301 pneumatic pressuresensor with open bell or Flygt ENM-10float switch as start/stop and/or highlevel switchDimensionsInstallation depth1.9 to 3 meters using anextension shaft that canbe cut to required lengthEffective sump volume450 litersStation weight181 to 244 kgPump weight31 kgWidth1,200 mm diameterInlet diameterDN150/110Inlet depth1,130 to 2,225 mm withextension unitOutlet diameterDN50Access cover Lockable polyethylenecover Class A (15 kN),EN 124 Class B (125 kN),EN 124 Possible to adapt forClass D (400 kN)Rated current5.3 AVoltage400 VNumber of phases39
Flygt Professional PackageSimply the bestEconomic and reliable, the Flygt ProfessionalPackage provides high performance wherever wastewater requires pumping to sewermains. Applications range from single homesto several households to entire residentialcommunities.can easily be installed at depths between 1.9 and3 meters. Standard pump station components include built-in inlet and outlet connections, robustFlygt M 3068 grinder pump, sophisticated pumpcontroller and pneumatic pressure sensor withopen bell.A top performerAs its name implies, the Flygt Professional Packageis designed for use by professionals. Superiormonitoring and control functionality puts you infull control of operations.The Flygt Professional Package, however, providesmore sophisticated communications betweenpump station and your control center than theFlygt Advanced Package. Detailed event information is immediately flagged. Together withSCADA applications, our systems provide localand remote control of all pumping operations ina sewage network.Like the Flygt Advanced Package, the FlygtProfessional Package is pre-assembled, ready forimmediate use and provides reliable trouble-freeoperation. With durable polyethylene construction, this lightweight self-cleaning pump stationFlygt FGC 313Flygt LTU 30110Flygt MF 3068Flygt Compit
Standard componentsTechnical datanFlygt Compit pump stationnFlygt MF 3068 grinder pumpnFlygt FGC 313/323 pump controllernFlygt LTU 301 pneumatic pressuresensor with open bell or Flygt ENM-10float switch as start/stop and/or highlevel switchDimensionsInstallation depth1.9 to 3 meters using anextension shaft that canbe cut to required lengthEffective sump volume450 litersStation weight181 to 244 kgPump weight31 kgWidth1,200 mm diameterInlet diameterDN150/110Inlet depth1,130 to 2,225 mm withextension unitOutlet diameterDN50Access cover Lockable polyethylenecover Class A (15 kN),EN 124 Class B (125 kN),EN 124 Possible to adapt forClass D (400 kN)Rated current5.3 AVoltage400 VNumber of phases311
PumpsEngineered for durabilityVersatile, robust and reliable,Flygt pumps are rugged enoughto deliver non-stop performancefor virtually all application andperformance requirements –time and again.that they easily pass through thenarrow pipes of the system.Take our Flygt submersible grinderpumps, for instance. These powerful pumps come with a speciallydesigned impeller to handle thedemands of pressurized sewage systems. Made of chromium-alloy andhardened stainless steel, the impeller has a hydraulic design that increases efficiency and reduces wear.The heavy-duty cutting device shredspumped solids into pieces so smallPumps you can depend onQuality Flygt pumps provide reliable trouble-free performance. Thedouble shaft seal system protectsthe pump motor from leakage.Other features, such as the durablewear-resistant grinder device, patented adjustable heavy-duty cuttingdevice, dry motors for submersibleduty and built-in thermal sensors,are hallmarks of quality, reliabilityand long service life.All Flygt grinder pumps are designedaccording to EN 12050-1.PerformanceHead [m]40M 3068.17030Flygt M 3068Heavy-duty and robust,this high-head submersible grinder pumpis one of our star performers and an excellent choice for largerinstallations. Castiron pump and motorcasing make this pumpthe natural choice forrugged operating environments.2102122142010DXGM002Flow [l/s]46Technical dataImpeller No.Discharge sizeRated power (kW)Number of phasesVoltageRated current (A)M 3068214R 1 1/2"1.512308.9M 3068212R 1 1/2"1.734003.8M 3068210R 1 1/2"2.434005.3DXGM 25-11—R 1"1.112307.0Selection tablesPumpM 3068.170 (pipe Ø 63 mm)““DXGM 25-11 (pipe Ø 50 mm)““Static head [m]148148Max. pipe length [m]1,4001,2001,000700500300Note: Please consider pipe velocities when several pumps running simultaneously.12Flygt DXGM 25-11Compact and lightweight, this submersible grinder pumpdelivers unmatchedperformance. Solidsare reduced to slurryfor convenient hasslefree pumping. Cast ironpump body and solidstainless steel motorcasing make this pumpthe ideal choice forresidential sewage systems.
Monitoring and controlKnow when the pressure is offWith Flygt pressurized sewage systems your wastewater systems arealways on. And when they’re not,you’ll be the first to know.Flygt ATU 001This easy-to-use battery-operated audiblealarm alerts homeowners when service isneeded.Total controlFor total performance, you needcomplete control. Look no further.Flygt monitoring and control equipment helps increase the safety andreliability of your system. Based onan open technical platform, youhave the flexibility to manage allsystem components for a singlehome or an entire community.Total peace of mindPurchasing Flygt monitoring andcontrol equipment for your pressurized sewage system is an investment in peace of mind. Better yet,these smart devices contribute toreduced operational costs by boosting energy savings and minimizingmaintenance.Flygt FGC 200Controllers providingcomprehensive functionality, flexible sensorhandling and criticaloperational data.Flygt FGC 200. For the FlygtAdvanced PackageFlygt FGC 300. Complementing theFlygt Professional PackageFlygt AquaView. Used togetherwith a Supervision Control And DataAcquisition (SCADA) system, FlygtAquaView cuts operational costs andprovides total control of your pumping stations. SCADA is an integratedsystem that presents plant information as easy-to-understand on screengraphics. It provides customers witha comprehensive overview of theplant, including alarm handling. Anoverview map shows operationalvalues and status. Communicationwith SCADA system can be providedthrough a local operating network(LON), GSM or telephone line, orradio.Flygt management systemsTo help you optimize operations,there are several options for Flygtmonitoring and control equipment.ComponentFlygt ATU 001Flygt FGC 211/FGC 211-LFlygt FGC 313Flygt FGC 323Flygt FGC 300In addition to the features of FGC 200, thiscontroller enables aflexible choice of options and communication solutions.Flygt ATU 001. A perfect complement to the Flygt Basic Package.1-pump 2-pump ComponentFlygt ATU 001Flygt FGC 211Type of alarmAudible alarm unitAlarm device optionalFlygt FGC 313Communication support: PSTN,GSM, Radio, LON, Fixed line,Ethernet, Fiber opticOpen platform: Interfaces with different SCADAsystems Supports Flygt AquaCom, Comliand Modbus SMS alarmsSCADA/ supervisory system Operational data log— Level information Alarm log Pump current, Running hours,Number of starts Level information Alarm log Pump current, Running hours,Number of starts13
Pump stationsProven in practiceITT Water & Wastewater offers awide range of Flygt pump stationsin different sizes and with different pipe connections to meet yourspecific requirements. Based on awell-known wastewater transportation technique, Flygt pump stations are widely used around theworld.Rugged and ready to work, our prefabricated, wear-resistant pumpstations are designed specifically tohandle raw wastewater. We recommend the optimal solution for yourneeds, so you can rest easy.Flygt Micro 7G pump station. Forsingle-family homes, the Micro 7Gcomes pre-assembled with a singlepump, internal piping and in- andoutlet connections for immediate installation in the ground.Flygt Compit pump station. Theideal solution for several householdsor large communities, this ruggedpump station comes pre-assembled for one or two pumps, internalpiping and in- and outlet connections for immediate installation atdepths between 1.9 and 3 meters.Micro 7GThis lightweight polyethylene pump station comes with a tightrubber seal its inletconnection to ensureconvenient leak-freeinstallation. A sturdyaccess cover ensures reliable closure and keepsoutlying areas odorfree.Challenges, such as odor, clogging,sedimentation and emissions ofharmful gases, do not pose a problem. All stations are designed according to EN 12050-1.CompitThe Compit providestrouble-free operation.It is self-cleaning,thanks to its shellformed base that prevents deposits fromsettling on the bottom.Choose the accesscover that matchesyour needs. Options areavailable for differenttraffic loads, includingclass A, B and D.14
AccessoriesWhen proper function and highperformance countUse these Flygt accessories to boost the performance of your pressurized sewage system.Accessorizing helps you maximize performanceand minimize costs.Flygt ENM-10 float switchEnjoy control at its simplest. Freely suspend thismechanical switch in its plastic casing at the desired height with its cable. When the casing tilts,the mechanical switch will close or break (open)the circuit. This starts or stops a pump or activatesan alarm device.Flygt ATU 001This battery-operated unit sounds an audiblealarm when any malfunction of an external contact, such as the triggering of a high level sensor,occurs.Flygt LTU301Pneumatic pressure sensor with open bell. Thismeasuring probe is connected by an air tube to apressure sensor, which generates an analog signalthat is transmitted to a Flygt FGC or similar pumpcontroller.Flashing light alarmAn alarm signal light connected to the controller alerts the home-owner or operator of an eventthat requires attention, such as pump stop or highwater level.15
Support and serviceAlways close to youAs a responsive, reliable and secure servicesupplier, ITT Water & Wastewater providesquick professional service and support. Weensure effective and trouble-free operation ofyour system – from design, engineering, installation to monitoring and control service andsupport. All brought to you conveniently inyour own backyard.Our pressurized sewage systems are built for yearsof care-free operation. However, when you needassistance, you’ll always find support nearby. Inaddition to our own service centers, we have anetwork of local service partners close to you.Our servicesOur service organization offers you the assistance you need with everything from installationand inspections to traditional service and repair.Qualified service engineers perform the usual service and repair work on site. However, if mechanical repair is required, we take care of your equipment in one of our nearby workshops. In addition,we provide services to monitor your system andrespond to alarms.Service contractsTo complement whichever Flygt package youchoose, we also offer a wide range of servicecontracts to maximize uptime and minimize16downtime. Choose a basic annual inspection ora comprehensive contract that covers everything down to original parts replacement. Or letus tailor a contract that covers troubleshootingonsite and other services. Pay only for what youneed – no more, no less.Reliable, cost-effective operationWhether you’re a homeowner or a wastewaterprofessional, we always strive to maximize the reliability and efficiency of your systems.Using the original spare parts from ITT Water &Wastewater and service and support from any ofour service centers or approved service partnersensures that your system always lives up to yourdemands.That means your pressurized sewage systems willcontinue to run safely, economically and troublefree, year after year. n
Let us optimize andcustomize your system.1) Is house occupancy seasonal or year-round?2) How many households will there be in thesystem?3) Will there be several households per pumpstation?4) Please provide pipe levels and distances.5) Which functionality of monitoring andalarm equipment should be used?6) What level of service and maintenance arerequired?For contractors:o Water tableo Soil conditionso Climatic conditions (Frost depth, lowest temperature, duration)Are there any area development sequencescheduled?17
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Integrated solutions for fluid handling are offered by ITT Water & Wastewater as aworld leader in transport and treatment of wastewater. We provide a complete rangeof water, wastewater and drainage pumps, equipment for monitoring and control, unitsfor primary and secondary biological treatment, products for filtration and disinfection,and related services. ITT Water & Wastewater, headquartered in Sweden, operates insome 140 countries across the world, with own plants in Europe, China and North andSouth America. The company is wholly owned by the ITT Corporation of White Plains,New York, supplier of advanced technology products and services.www.ittwww.comITT Water & Wastewater ABSE–174 87 SundbybergVisiting address:Gesällvägen 33Tel 46–8–475 60 00Fax 46–8–475 69 00Flygt.Pressurized sewage systems.01.Eng.02.09 676 Trosa Tryckeri AB 68279What can ITT Water & Wastewater do for you?
Pump it up Flygt Basic Package Reliable and cost-effective, the Flygt Basic Package pumps residential wastewater up to the sewage main. A simple, yet powerful package The Flygt Basic Package includes a complete pre-fabricated Flygt Micro pump station
Flygt MiniCAS is a supervision relay for stator tem-perature and leakage sensors designed for Flygt F-pumps. Flygt MAS 711 is a protective monitoring system for Flygt F 3153, 3171 and 3202 pumps. Options table Customize your Flygt F-pump with optional equipment. Flygt F-pump mod
Flygt TOP pump station Flygt TOP can be fitted with a variety of Flygt wastewater pumps, from smaller grinder pumps to the bigger, high-efficiency Flygt N-pumps Control panel 4901/4910 Flush valve – the automatic desludger The integrated discharge connection unit is bolted to the Flygt TOP sump’
Flygt submersible mixed flow pumps Flygt LL & NL 3000 Medium Head Pumps for flows from 1,110 - 34,900 gpm For medium heads, Xylem offers the Flygt LL 3000 range with single or multi-vane impellers and axial flow diffusors. The NL 3000 range is equipped with our proven N-impeller technology. Like all Flygt submersible column
Flygt is a brand of Xylem. For the latest version of this document and more information about Flygt products visit www.flygt.com 1) The tissue in plants that brings water upward from the roots 896458 . Flygt Large vertical
Flygt submersible mixed flow pumps Flygt LL & NL 3000 Medium Head Pumps for flows from 70 to 2,200 l/s For medium heads, Xylem offers the Flygt LL 3000 range with single or multi-vane impellers and axial flow diffusers. The NL 3000 range is equipped with our proven N-impeller technology. Like all Flygt submersible column
Flygt jet aerator . Dry installation is not possible for the following models, due to the lack of internal cooling for the pump: To avoid wastewater splashing out of the air inlet Flygt JA 112-3085 Flygt JA 112-3102 Flygt JA 117-3127 Dry installation is adapted when the tank is very small or the bottom layout does not allow a stan-
May 12, 2017 · Flygt submersible mixed flow pumps Flygt LL & NL 3000 Medium Head Pumps for flows from 70 to 2,200 l/s For medium heads, Xylem offers the Flygt LL 3000 range with single or multi-vane impellers and axial flow diffusers. The NL 3000 range is equipped with our proven N-impeller techn
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