Unistrut Fall Protection Capabilities Brochure BROCHURE

Unistrut Fall Protection Capabilities BrochureBROCHUREUNISTRUT FALL PROTECTION CAPABILITIES BROCHUREOverhead Systems Roof Applications Vertical Lifelines Specialty ApplicationsA PART OF1

2Unistrut Fall Protection Capabilities BrochureEngineered FallProtection ExpertiseUnistrut Construction is the specialtycontracting division of UnistrutInternational Corporation. We havebeen an industry leader for over 60years as a nationwide company withconceptual design, engineering andinstallation services.The Fall Protection division wascreated to address the ever-changingneeds of our customers. Our experience,capabilities and resources enable us toprovide a turn-key solution every time.Our staff of engineers and installationteams has the ability to design andcarry-out even the most difficult projectsin a safe and economical manner.We take responsibility for each phaseof the project. Our certification ofacceptance (permanently attached toeach system) is your assurance of themost competent system design andinstallation.Our engineered systems meet or exceed,various safety standards such as CSA,ANSI, and OSHA as well as State andProvincial safety and building codes.www.unistrutfallprotection.com

Unistrut Fall Protection Capabilities BrochureServicesUnistrut Fall Protection offers the following services toensure that your fall protection system meets OSHA/ANSIrequirements, but most importantly keeps workers safe.Turn-Key InstallationsWe have the engineering, fabrication and installationcapabilities to provide the system that is most suitable for yourapplication. From initial phone call to installed system, you cananticipate a seamless process that exceeds your expectations.InspectionsOur certified installers examine and document every part ofthe engineered systems that they inspect. We will provide acomplete, competent and professional OSHA and ANSIinspection.TrainingWe have the capability to provide specific task based trainingfor all of your employees. We train to change attitudes andbehavior, which translates into a safe workplace. We canaccommodate your needs by conducting the training onlocation or in our own facilities.ConsultingOur consultants are ready to take on the next challenge andcreate a safer working environment before anyone has tobe exposed to a fall. Systems and training specific to theapplication are key to safety and productivity of everyemployee. With the advances in equipment and the writingof task based regulations customized installations are anabsolute necessity for employees.Notification ServicesOur fall protection systems certification tool will help to keepyour systems in compliance with ANSI/OHSA requirements.These standards call for documented inspections of all fallprotection systems at least once a year and every 6 monthsin some cases.We offer a free online tool that will send you an e-mailreminder as to when your system is due for inspection.You can then schedule an appointment with one of ourcertified inspectors for a comprehensive examinationof your fall protection system.3

4Unistrut Fall Protection Capabilities BrochureOverhead FallProtection SystemsUnistrut has the experience and engineering capabilitiesto meet your overhead fall protection requirements.These are suitable for applications such as: aircraft, buses,railcars, tanker trucks, or specialty needs such as plantmanufacturing equipment.Overhead Lifeline SystemsThe Unistrut overhead horizontal fall protection system is a uniqueproduct designed to provide safe working at heights and safeaccess to a variety of otherwise dangerous situations.It also has the capability to restrain personnel from puttingthemselves at risk.The overhead trolley is secured to the system duringinstallation and allows the user to navigate throughintermediate supports spanning up to 30 meterswithout interruption.Overhead Rigid Rail SystemsUnistrut offers a rigid rail system that requires less fallclearance, unlimited system length, and a concealed track whichkeeps the system free of dust, dirt, and debris.This system is ideal for applications in which a horizontal lifelinewill not meet your fall protection requirement. This primarilyoccurs in applications where fall clearance is a factor. Since ourrail systems are “rigid” we eliminate cable sag. Cable sag is asignificant problem since it may cause the system to be unable toeffectively stop the worker from hitting the ground.www.unistrutfallprotection.comCASE STUDYEngineered Overhead Fall Protection SystemTask:Create a fall protection system to protect workers loadingand unloading tanker trucks at designated silo stations atthe side of a manufacturing building.Solution:After visiting the site our engineers uncovered a uniqueset of challenges on this particular project. First, the cableneeded to be placed over the centerline for the entire52 foot length of the tanker truck. This would eliminateany swing fall hazards and allow workers to safely accessall points of the 16ft high vehicle. Secondly, the supportcolumns needed to be attached directly to the concretepads that support the silos. This required additionalengineering analysis to determine that the concrete padcould support the added weight of the fall protectionsystem. The end result was a system that was 220ft inlength with two 80ft spans and one 60 foot spansupporting two workers simultaneously.

Unistrut Fall Protection Capabilities BrochureRoof Top & Vertical FallProtection SystemsRoof Top Fall Protection Safety SystemUnistrut offers unique products to solve your roof top fall protectionrequirements. Depending on your need it may be determined thatsingle point anchors will accomplish the task or a more in-depthhorizontal lifeline may be required.Applications include: rooftop safety for maintenance, inspections,mechanical unit repairs, skylights, roof hatch, and solar systemmaintenance.Engineered Lifeline SystemsOur turn-key engineered horizontal lifeline systems allow workersto navigate across the roof in a safe and effective manner.Our engineers will visit the site and determine the most efficientequipment based on the application.Our lifeline systems have a unique feature that allows the workerto navigate the roof while never “unhooking” from the system andmaintaining true 100% fall protection. The system uses stainlesssteel components which are suitable for the harshest environments.Energy Absorbing AnchorsThe Unistrut FP management post was developed for use on roofstructures that are unable to accommodate a structural anchorconnection. This provides a more efficient, and economical,solution as reinforcement steel is not required allowing a moreflexible design.Each post is an “energy” absorbing unit that allows the system tobe placed anywhere on the roof with minimal penetration. It can beadapted to most standing seam roofs by clamping on to the seamwithout penetrating the roof.Unistrut Free-Standing Safety Roof RailingUnistrut free-standing roof railing systems are 100% engineeredand tested to meet OSHA’s requirements for guardrail systems.These are designed to not penetrate the roofing system and can bepainted any color to ensure an aesthetically pleasing appearance.Vertical Fall Protection SystemSlidelock Safety SystemUnistrut offers the Slidelock safety system to arrest falls whenclimbing or descending vertical or near vertical industrial laddersand other similar access ways.The system is comprised of an integral energy absorbing lanyardand karabiner used in conjunction with Arresta-rail. Each systemmust meet a minimum dynamic load requirement. A proof load testis included as part of each contract.CASE STUDYEngineered Roof Top Protection SystemTask:Determine the roof top fall protection requirements to helpprotect maintenance workers performing routine tasks.Solution:Our engineers went on-site to perform a completeanalysis. Since the roof was a standing seam profile, theydetermined that a travel restraint system using LatchwaysManSafe Constant Force Post was the best option. Thisallows the worker to gain access to the edge of the roofwithout physically falling over.This product uses a patented clamping system that doesnot require roof penetration or structural attachment tothe building. This is vital on a standing seam roof profile.An added benefit is the ease of installation which enabledus to minimize plant downtime.5

6Unistrut Fall Protection Capabilities BrochureSpecialtyApplicationsDamsUnistrut has the products and services required to ensureyour dam is accessible in a safe manner. Our horizontallifelines can be designed and engineered to allow a worker towalk uninterrupted the entire length of the lifeline. Dams alsopresent vertical and incline hazards as well. Protective cagesmay not always be suitable. Our vertical/incline lifelinesystems accomplish this task and allow safe access nomatter the height of the ladder or angle of the incline.Arenas & StadiumsRigging for events, concerts, plays and shows has to bedone in a safe and timely manner and not just any engineeredsystem will work. Theaters present many areas that weren’tdesigned for people to safely access and stadiums presenteven bigger challenges.Our fall protection systems are installed to promoteaccessibility and flexibility to cover all of the work areas.Working with facilities personnel we are able to design acomplete fall protection system that is adapted to eachspecific building.BusBus designs have been changing, so that more of the power,fuel, cooling and electrical systems are now on the roof of thebus creating a fall hazard. Most bus maintenance workershave never been exposed to a fall hazard and are not familiarwith fall protection equipment. This makes designing a userfriendly system paramount.Our goal is to design the most unobtrusive, practical systemavailable. We will evaluate the existing structure, get inputfrom the operator and determine the optimal type of systembased on need.Pipe RacksOur systems allow for elevation changes, variable turns,90 degree turns, while staying attached to the lifelinesystem without the need to “hook and unhook” atintermediate supports.www.unistrutfallprotection.comRailcarMany loading/unloading areas in rail yards have minimal fallclearances and no sound overhead structures. Others areadjacent to buildings that do not have the structural capabilityof supporting a fall arrest system.In these instances a new structure must be added in the formof additional steel, caissons and/or inverted “L” towers. All ofthese solutions allow structurally sound attachment points foryour highly specialized safety system.CASE STUDYEngineered Crane Rail Fall Protection SystemTask:Design a crane rail fall protection system that allowssimultaneous access by multiple-users along its entire800 foot length.Solution:After a thorough site analysis, our engineering staffdetermined that the best approach would be to installthe ManSafe Transfastener directly to the columns.Our engineered custom design consisted of spacing theproduct every 30 feet on center, with the cable installedat 5’5” to minimize free-fall distance. The ManSafeTransfastener is ideal for routine crane rail maintenancebecause it will allows the worker 100% hands-freemovement along the length of the lifeline. This systemmaximizes worker efficiency by eliminating the need to“hook and un-hook” while walking down the line.This enables the worker to carry tools and otherequipment in hand while performing maintenance.

Unistrut Fall Protection Capabilities BrochureLocationsFoxboro, MAHillsborough, NJTampa, FLAjax, ONColmar, PAIndianapolis, INItasca, ILNew Berlin, WIFridley, MNLenexa, KSHouston, TXWith 15 offices in North America and certified union installation crews,you can be confident in our ability to keep your workers safe.Grand Prairie, TXDenver, COUnion City, CAAnaheim, CA7