Gearflex Couplings - Renold

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Gearflex Couplingswww.renold.com

Gears has beenmanufacturinghigh quality, high specification gear units for overStrengththroughServiceRenold Gears has been manufacturing high quality, high specification gear units for over100yearsandhashasbeenalwaysbeen at the leadingedge manufacturinghigh quality,highspecificationfor over100 years and has always been at the leading edge of gear technology with as alwaysbeen at solutions.the leading edge of gear technology with innovativeproducts and power transmission solutions.products and power transmission of the products fromInterchangeabilityMany of the products fromRenoldofGearsare dimensionallyManythe productsfromRenold Gears are dimensionallyinterchangeableotherRenold Gears arewithdimensionallyinterchangeable with othermanufacturersgearunits,interchangeable with othermanufacturers gear units,allowinga troublemanufacturersgearfreeunits,allowing a trouble freereplacementof gearboxes,allowing a troublefreereplacement of gearboxes,in most casesofupgradingthereplacementgearboxes,in most cases upgrading thecapacitythroughstateofthein most cases upgrading thecapacity through state of f theart technology and materials.art technology and materials.CustomMadeCustomMadeRenoldGears isMadeunique in it’sCustomRenold Gears is unique in n it’sability to offer custom madeproductsdesignedtomeetability to offer custom madeproducts designed to meetcustomersdesignedexactingto meetproductscustomers exactingrequirementswithoutcustomers exactingrequirements withoutcompromiseonavailability andrequirements withoutcompromise on availability andcost.From completepackagecompromiseon availabilityandcost. From complete packagesolutionsindividualprecisioncost. Fromtocompletepackagesolutions to individual precisionreplacementgears, all canbesolutions to individualprecisionreplacement gears, all can betailormadetomeetspecificreplacement gears, all can betailor made to meet specificapplicationaltailor made torequirements.meet specificapplicational requirements.applicational requirements.AvailableAvailableThe most popular ranges ofAvailableThe most popular ranges ofgearboxesare availableThemost popularrangesfromofgearboxes are available fromlocaldistributionstock,backedgearboxes are available fromlocal distribution stock, backedupbydistributionextensive stocksourlocalstock,frombackedup by extensive stocks from ourmanufacturingthe UK.up by extensiveplantstocksinfromourmanufacturing plant in the UK.manufacturing plant in the UK.Superior Gear & Coupling TechnologySuperior Gear & Coupling TechnologySuperior Gear & Coupling om

Page 01ContentsPage NoRenold Gearsinside front coverGearflex02Gearflex Adapted and Custom Gear Couplings04Gearflex A series Double Engagement type DA05Gearflex Heavy Duty B series Double Engagement type HDB06Gearflex A series Single Engagement type SA07Gearflex Heavy Duty B series Single Engagement type HSB08Gearflex High Misalignment D series Double Engagement type DD09Gearflex High Misalignment D series Single Engagement type SD10Gearflex High Misalignment D series11Gearflex A series Double Engagement Flanged Spacer type DAFS12Gearflex Vertical Double Engagement type VA13Gearflex High Speed Double Engagement type NTS14Gearflex Interchange Information15Renold Chaininside back cover

Page 02GearflexRenold Gearflex consists of both standard ranges and customised special all metal couplings,giving maximum power capacity within minimum space envelope and excellent misalignmentcapacity.Coupling capacityRange optionsApplications Maximum power @ 100RPM: 50485kW Crane drives Maximum torque: 4747000Nm A series AGMA standard double andsingle engagementFeatures and benefits B series heavy duty standard doubleand single engagement Steelworks Mining General heavy industrial applications All carbon steel heavy duty gearcoupling for strength in application,combined with long life. D series high misalignment doubleand single engagement AGMA standard (DA/SA ranges)– interchangeable and cost effective. NTS high speedMedium carbon steel half bodies andinner hubs. A series double engagement flangedspacer (DAFS)‘O’ Ring sealing (A series) Single and double engagement typesavailable, suiting all applicationalrequirements. Crowned and barrelled teeth foroptimum contact and long life. Customised options availablefor all gearflex ranges to givedesign suitability for demandingapplications. High misalignment up to 6o V series vertical A series double engagement cardonshaft Brake Disc/Drum Dis-engaging Long Hub Croft MB Series Mill Motor Shear Pin TelescopicStandard Gearflex products DA, HDB, SA, HSB and NTS can be certifiedfor use in potentially explosive atmospheres containing gas or dust,according to ATEX directive 94/9/EC. The couplings are classified forequipment group II, categories 2 and 3.Special conditions apply. Contact Renold for further details, or forconsideration of ATEX certification of other Gearflex products.Gearflex CouplingsConstruction detailsLip seals (D series)

Page 03GearflexPilotedCrownPiloted CrownBarreled FlankBarreledFlankMisalignment capabilities:Double Engagement types Parallel Offset Angular Axial (End Float)Single Engagement types Angular Axial (End Float)Clutches & Couplings have the design andmanufacturing capability to engineer a shaft coupling to suitcustomers special design application requirements.Note: Croft MB series are also readily available in all variants.For details contact Renold.When used in conjunction with a cardan shaft, two singleengagement couplings will accept offset misalignment.The amount will be dependant upon the cardan shaft length.Designed to meet the demands of today’s wide rangingapplications and manufactured to Renolds high standards.Renold Gearflex Couplings feature an increased tooth capacityfrom optimised design, providing maximised power capacitywithin a given space envelope.Contact us for more information on how we can deliver a costeffective solution to your application.www.renold.com

Page 04Adapted and Custom Gear CouplingsTHE ILLUSTRATION IN THIS SPOT IS ALSO DUPLICATED ON PAGE 32Mill motor gearTHE ILLUSTRATION IN THIS SPOT IS ALSO DUPLICATED ON PAGE 32Disk brake gear couplingShear pin gear couplingAGE 32 A/WDisengaging type gear coupling – standard seriesTelescopic type gear coupling – standard seriesPAGE 33 A/WPAGE 32 A/WGearflex Couplings

Page 05Gearflex A series Double Engagement type e hub reversedCCABL3L3DSTOP Both hubs reversedCouplingsizeProduct Power Torque Speedno/100rpm nominal max**kWNmrpm14237100Bore ignment angle per half(degrees)Rating etMass WRmaxkg kg m2 mm24.20.0061.21117.70.0201.514915.0 0.0442.017325.4 0.1052.322436.7 0.1883.024026060.8 0.4363.527329890.7 75443 10.350 7.8Catalogue ratings shown are nominal values at 1.50 degrees.For values at misalignments less than 1.50 degrees:Multiply nominal catalogue values by factor in table left.e.g.GF60DA at 1.50º 104668 Nmat 0.75º 104668 x 1.30:GF60DA at 0.75º 136068 NmLong hub versions available. Contact Renold for details.See key stress calculations on page 13.Ordering code* Maximum Bore - The maximum bores shown are absolute maximums.Under normal circumstances the boss to bore ratio should not be less than 1.5 for standard applications.Consult Renold for overbore approval.** Speed in excess of these shown may require additional balancing.*** Hubs may be reversed to increase DBSE (F2 F3 above). If axial movement is allowed with both hubsreversed, a stop plate should be fitted to prevent hubs disengaging from outers.GF 20 DAGearflexSizeDoubleengagementA serieswww.renold.com

Page 06Gearflex Heavy Duty B series Double Engagement type HDBLMLMMOptionsMM1. Loose spigot ring2.Bolt on end plates22DDDAABABCCC111EECCFCF F *rpmBore ADimensionsMax*mmMinmmBmmCmmDmmEmmFmmLmmMmmMax misalignment OffsetMass Offset Angular 81146650898510.60.7522.1Misalignment angle per half(degrees)Rating factor0.751.000.501.200.001.60Catalogue ratings shown are nominal values at 0.75 degrees.For values at misalignments less than 0.75 degrees:Multiply nominal catalogue values by factor in table left.Long hub versions available contact Renold for details.See key stress calculations on page 13.Ordering code* Maximum Bore - The maximum bores shown are absolute maximums. Under normal circumstances theboss to bore ratio should not be less than 1.5 for standard applications. Consult Renold for overboreapproval.** Speed in excess of these shown may require additional balancing.GF 16 H DBGearflexSizeHeavy dutyGearflex CouplingsDoubleengagementB series

Page 07Gearflex A series Single Engagement type SALLFFC1C2C2A1B1 A1A2B2 DA2 B2Bore A1Bore 531055343406Misalignment angle gear half(degrees)Rating factor1.501.001.001.150.751.300.501.550.002.00Mass WR2kg kg ue ratings shown are nominal values at 1.50 degrees.For values at misalignments less than 1.50 degrees:Multiply nominal catalogue values by factor in table left.Long hub versions available. Contact Renold for details. See key stresscalculations on page 13. Renold can supply cardan shaft or flanged spacerassemblies. Critical speeds must be checked, please contact Renold.* Maximum Bore - The maximum bores shown are absolute maximums. Under normal circumstancesthe boss to bore ratio should not be less than 1.5 for standard applications. Consult Renold foroverbore approval.Ordering codeGF 40 SAGearflex** Speed in excess of these shown may require additional balancing.SizeSingleengagementA serieswww.renold.com

Page 08Gearflex Heavy Duty B series Single Engagement type HSBL MMOptions 1. Loose spigot ring2. Bolt on end plates122 EE B1B1 A1A1 1A2A2 B2 DD C2C1 FF Coupling Power Torquesize/100rpm nominalkWNmSpeedmax**rpmBore A1Bore A2Max* Min Max Minmm mm mm mmDimensionsB1mmB2mmC1mmC2mmDmmEmmFmmLmmMax angular EndM Mass misalignment floatmm 328027871168014572318 30530276873716623343 35635490285721731400 1140640599194621832458 4457456 1124 107327940521 483481 1230 118127991560 483481 1308 125727991560 44360.7511GF24HSB372773560000300780460660330 1016 1016 483481 1372 132127991560 52270.7511GF26HSB497074747000270840540710355 1092 1168 559560 1524 1486281147 650 79930.7511Misalignment angle gear half(degrees)Rating factor0.751.000.501.200.001.60Catalogue ratings shown are nominal values at 0.75 degrees.For values at misalignments less than 0.75 degrees:Multiply nominal catalogue values by factor in table left.Long hub versions available. Contact Renold for details. See key stresscalculations on Page 13. Renold can supply cardan shaft or torque tubeassemblies. Critical speeds must be checked, please contact Renold.* Maximum Bore - The maximum bores shown are absolute maximums. Under normal circumstancesthe boss to bore ratio should not be less than 1.5 for standard applications. Consult Renold foroverbore approval.Ordering codeGF 20 H SBGearflex** Speed in excess of these shown may require additional balancing.SizeHeavy dutyGearflex CouplingsSingleengagementB series

Page 09Gearflex High Misalignment D series Double Engagement type DDLD Series Double Engagement couplingsaccommodate offset, angular orcombined misalignment.Universally used for connectingindustrial applications that are subjectto higher than standard misalignmentof the Gearflex DA, such as oil fieldequipment and rolling mill drives.FCCABDInduction hardened gear teeth andlip type seals handle up to 6 ofmisalignment.DimensionsBore AMax*mmBBCCat 3.5 mmat 6 mmat 3.5 mmGF 100DD2744GF 150DD415858GF 200DD5473GF 250DD679480GF 300DDGF 350DDSee table on page 15Coupling TorquesizeratingNmOffset (parallel)misalignment atDFFLLat 6 mmmmt 3.5 mmat 6 mmat 3.5 mmat 6 mmMass WRkg kg m28951.9 0.0022.345652.315269.51181158.2 0.0184.066.6873706517681314814812.2 0.0375.138.33927873203101416516022.7 0.0745.799.501111099387229111719719230.5 0.1436.9611.4047.3 0.325367623.5 6 1240233118164162122114324162426025287.7 0.8089.5015.341341891861351273751624286278134 2.20910.4416.99GF 550DD152219214152145416212832531818512.4019.84GF 600DD1712352321781684572232378368249 4.21413.9422.66GF 700DD1972792732031945182735433422374 8.54515.6025.17GF 400DDGF 450DDGF 500DD* Maximum Bore - The maximum bores shown are absolute maximums.Under normal circumstances the boss to bore ratio should not be less than 1.5 for standard applications.Consult Renold for overbore approval.2.97.8212.708.6114.00GF 350 DDSpecify misalignment angle 3.5 or 6 .Shrouded bolt flanges available if required.0.503Ordering codeMax speed dependent on misalignment requirement, please consult Renold.Gear Teeth are induction hardened.65GearflexDoubleengagementD seriesSizewww.renold.com

Page 10Gearflex High Misalignment D series Single Engagement type SDLC2B2FD Series Single Engagement couplingsare commonly used in pairs witha floating shaft to connect widelyseparated equipmant, accommodatingoffset, angular or combinedmisalignment.Universally used for pinch roll, sheardrives and tension bridles on auxiliaryrolling mill equipment.C1A2A1BoreB1DDimensionsCoupling Torque A1A2B1B1sizerating Max* Max* at 3.5 at 6 Nm mm mm mmmmB2mmC1C1at 3.5 at 6 mmmmOffset (parallel)C2Dmmmmmisalignment atFFLLat 3.5 at 6 at 3.5 at 6 Mass WR23.5 6 mmmmmmmmkg kg m2 mmmm2743446436358952.27 0.0022.34GF 150SD417058581005652.35815269.51181159.91 0.194.066.68GF 200SD5483737312170657117681314814814.5 0.0585.138.33GF 250SD67969492140787378203101416516024.1 0.0985.799.5079116111109165938794229111719719235 0.1626.9611.40GF 300SDGF 350SDSee table on page 15GF 100SD76921351271251949994103272131821120553.6 372.7 296.8 8146.4 2.11910.4416.99GF 550SD1522152192143141521451604162128325318206.8 3.24812.4019.84GF 600SD1712412352323491781681844572232378368274.5 4.88713.9422.66GF 700SD1972252792734032031942165182735433422422.7 9.71615.6025.17GF 400SDGF 450SDGF 500SD* Maximum Bore - The maximum bores shown are absolute maximums. Under normal circumstancesthe boss to bore ratio should not be less than 1.5 for standard applications. Consult Renold foroverbore approval.Ordering codeSpecify misalignment angle 3.5 or 6 .GF 350 SDGear Teeth are induction hardened.Shrouded bolt flanges available if required.Offset capacity is dependant on shaft length, please consult Renold for max permissible speeds.GearflexSingleengagementD seriesSizeGearflex Couplings

Page 11Gearflex High Misalignment D seriesGearflex D Series Gear Tooth Ratings – Nm*Maximummisalignment 3.5 per gear meshCoupling Spindle SizeOperating Angle 6 per gear 59364305457743423722893* Remember to apply appropriate service factors.www.renold.com

Page 12Gearflex A series Double Engagement Flanged Spacer type DAFSLLLbLbLaCLaCFABF2AType ABType B (Hubs F50DAFS57855199Speedmax**rpmBore mm***Lbmm***Lb 202605553432215274.566.5145Long hub versions available. Contact Renold for details. See key stress calculations on Page 13.Renold can also supply cardan shaft assemblies.* Maximum Bore - The maximum bores shown are absolute maximums. Under normal circumstances the boss to bore ratioshould not be less than 1.5 for standard applications. Consult Renold for overbore approval.** Speed max rpm dependant on length of spacer, please consult Renold.*** For all orders please state length of spacer and speed required.Type A - Lb La - 2 x FType B - Lb La - 2 x F2Ordering codeGF 20 DAFS #GearflexDistance betweenshaft ends (DBSE)SizeDouble engagementA Series flangedspacerGearflex Couplings

Page 13Gearflex Vertical Double Engagement type VAB1B1A1A1C1C1LLFFC2C2A2A2B2B2DBore A1Bore 26301855525055241324175164425173562453.9403.0Mass WRkg kg m229OffsetMaxmm0.0190.817.5 40622122152723465475 11.0403.9* Maximum Bore - The maximum bores shown are absolute maximums.Under normal circumstances the boss to bore ratio should not be less than1.5 for standard applications. Consult Renold for overbore approval.** Speed in excess of these shown may require additional balancing.Ordering codeGF 25 VAGearflexVertical A seriesSizewww.renold.com

Page 14Gearflex High Speed Double Engagement type NTSHBGACEEEEAACCBHH GGDDFFLLCFFDDLLCouplingsizePowerTorque/100rpm nominalkWNmBore 43673970126951.80.181.5GF10NTS #7GF11NTS #109551000030124643793970126952.70.181.5GF12NTS #1615281000040125844923973130973.60.181.5GF15NTS #20191010000401365499839761391074.50.201.5GF20NTS S TS #10095508500803012767171618114204152200.333GF35NTS TS TS TS TS 5NTS F70NTS isalignment angle (degrees)Rating logue ratings shown are nominal values at 1.50 degrees.For values at misalignments less than 1.50 degrees:Multiply nominal catalogue values by factor in table left.Ordering codeGF 60 NTS #* Maximum Bore - The maximum bores shown are absolute maximums.Under normal circumstances the boss to bore ratio should not be less than1.5 for standard applications. Consult Renold for overbore approval.** Speed in excess of these shown may require additional balancing.Gearflex CouplingsGearflexH - Horizontal TypeV - Vertical TypeSizeNTS series

Page 16Gearflex Interchange InformationInterchangeability to AGMA dGearflex DAYes101520253035404550556070Falk/RexnordLifelign G1055G1060G1070GFlenderZapex ZINYes11.522.533.544.555.567BibbyFD AGMAYes101520253035404550556070David BrownSeries X G1055G1060G1070GMainaAGMA 1KopflexSeries HYes111/222 1/233 1/244 1/255 1/267JaureMTLovejoy/Sier BathCoupling SizesNo52627898112132156174190210233275Yes11 1/222 1/233 1/244 1/255 2 or 38486070 or 8090110125140160 180 or 190 200225CouplingsizeNo ofboltsBoltsizeinchPCDmmOuterdia (A)mmFlangethickness (B)mmInnerdia 545725.4327GF70161463.5552728.6378AGMA flange details – common dimensionsBAPCDCwww.renold.com

Page 16NotesTerms and Conditions In the interests of safety, customers are reminded that whenpurchasing any technical product for use at work (or otherwise),any additional or up-to-date information and guidance, whichit has not been possible to include in the publication, should beobtained by you from your local sales office in relation to thesuitability and the safe and proper use of the product. All relevantinformation and guidance must be passed on by you to the personengaged in, or likely to be affected by or responsible for the useof the product. Whilst all reasonable care in compiling the information containedin this catalogue is taken, no responsibility is accepted foromissions or errors. The performance levels and tolerances of our product statedin this catalogue (including without limitation, serviceability,wearlife, resistance to fatigue, corrosion protection) havebeen verified in a programme of testing and quality controlin accordance with Renold, independent and/or internationalstandard recommendations. No representations or warranties aregiven that our product shall meet the stated performance levelsor tolerances for any given application outside the performancelevels and tolerances for the product’s own specific applicationand environment and the information contained in this documentwill not form part of the contractual description of the productnor will it form part of any contract between Renold and thecustomer. The right is reserved to make modifications to the product to meetmanufacturing conditions and/or developments (for example indesign or materials).www.renold.com All information contained in this catalogue is subject to changewithout notice. The illustrations used in this catalogue represent the type ofproduct described but the goods supplied may vary in some detailfrom those illustrated. Product is supplied by Renold companies or representatives aroundthe world on the standard terms and conditions of sale of thecompany or representative from which the product is purchased. Copyright Renold Power Transmission Limited 2001. All rightsreserved. Under no circumstances will the information in this catalogueconstitute an offer to sell the product.

The best range of solution chain products available anywhere High performance Maintenance free Superior wear life Self-lubricating chain Outstanding fatigue resistance Food industry-approved lubricantHydro-Service Best premium chain Leading performance Solid bush / solid roller /end softened pinSteel PinBush Roller Chain Manufactured to international stds Full range of pitch alternatives Breaking loads 13 to 900 kN as std Superior corrosion resistant coating Alternative choice to stainlesssteel chain Will not chip or peel Hexavalent chrome-freeLeaf Chain Comprehensive ranges used worldwidefor safety critical lifting applications 100 years experience in developing andmaintaining lifting chain Attachments to suit varied applicationsSteel Knuckle Chain Heavy duty, detachable elevatorchains Integral K type attachments Breaking loads from 642kNto 1724kNRoll-Ring Revolutionary chain tensioner Installed in seconds andself adjusting Maintenance free Sealed joint to extend chain life Also acts as noise damperCustomisedEngineering ChainSmartlink Wide range to suit specialisedapplications using high specificationmaterials and treatment processes Load monitoring technology Technical reports & data logging Designed in close collaborationwith customerwww.renold.com

AUSTRIAViennaTel 43 (0) 13303484 0Fax 43 (0) 13303484 5BELGIUMBrusselsTel 32 (0) 2 201 1262Fax 32 (0) 2 203 2210CANADABrantford (Ontario)Tel 1 519 756 6118Fax 1 519 756 1767also at: MontrealCHINAShanghaiTel 86 21 5046 2696Fax 86 21 5046 2695CZECH REPUBLICJaroslaviceTel 42 67 7211074Fax 42 67 7211074DENMARKBrøndby (Copenhagen)Tel 45 43 452611Fax 45 43 456592FRANCESeclinTel 33 (0) 320 16 29 29Fax 33 (0) 320 16 29 00Calais (chain only)Tel 33 (0) 321 97 99 45Fax 33 (0) 321 97 83 45GERMANYMechernichTel 49 (0) 2256 95 90 74Fax 49 (0) 2256 95 91 69renold.deutschland@renold.comHUNGARYBudapestTel 36 30 228 3269Fax 36 1 287 808peter.toka@renold.comSWITZERLANDDübendorf (Zürich)Tel 41 (0) 1 824 8484Fax 41 (0) 1 824 8411also at: Crissier (Lausanne)INDIAColmbatoreTel 91 422 2532 357Tel 91 422 2532 358marketing@renold.inUKRenold Clutches & Couplings, WalesTel 44 (0) 29 20792737Fax 44 (0) 29 20791360couplings@cc.renold.comMALAYSIAPetaling JayaTel 603 5191 9880Fax 603 5191 9881also at: Johor Bharu, Ipoh, ButterworthRenold Hi-Tec Couplings, HalifaxTel 44 (0) 1422 255000Fax 44 (0) 1422 amTel 31 206 146661Fax 31 206 146391NEW ZEALANDAucklandTel (0) 64 9 828 5018Fax (0) 64 9 828 5019also at: ChristchurchSINGAPORESingaporeTel 65 6760 2422Fax 65 6760 1507SOUTH AFRICABenoniTel (0) 27 11 747 9500Fax (0) 27 11 747 9505also at: Durban, Cape Town,Port Elizabeth, WitbankSPAINRenold Hi-Tec Couplings SATel 34 93 6380558Fax 34 93 6380737renold@renold-hitec.comRenold Gears, MilnrowTel 44 (0) 1706 751000Fax 44 (0) 1706 751001sales@gears.renold.comUSARenold AjaxWestfield, New YorkTel 1 716 326 3121Fax 1 716 326 6121WEBwww.renold.comE-MAILenquiry@renold.comFor other country distributors pleasecontact Renold UK or visit the renoldwebsite.Whilst all reasonable care in compilingthe information contained in this brochureis taken, no responsibility is accepted forprinting errors. All information containedin this brochure is subject to change afterthe date of publication.SWEDENBrøndby (Copenhagen)Tel 45 43 245028Fax 45 43 456592REV02 02/12AUSTRALIAMelbourne (Victoria)Tel 61 (03) 9262 3333Fax 61 (03) 9561 8561also at: Sydney, Brisbane, Adelaide, Perth,Newcastle, Wollongong, Townsvillewww.renold.com

Gearflex A series Single Engagement type SA www.renold.com Page 07 Coupling Product Power Torque Speed Bore A1 Bore A2 Dimensions size no /100rpm nominal max** Max* Min Max Min B1 B2 C1 C2 D F L Mass WR2 kW Nm rpm mm mm mm mm mm mm mm mm mm mm mm kg kg m2 GF10SA 6908108

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