Suggested Inventory List Where Used Document TOOLS FOR .

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Product InformationCategory: HeaterDocument Number: PI055BCDate Posted: 6/28/2011Rev. 09/2021Description: Suggested Inventory List where used documentTOOLS FOR SERVICING WEBASTO HEATING SYSTEMSDBW SERIESQTYPART #DESCRIPTIONN/A310646Ignition electrode gapping toolN/A5011070ATest tool (highly recommended)N/A600190Fuel Pressure test gaugeN/A905491A5 ft. extension harness for tool # 1302691BN/A900220Contact Removal Tool (Blue) 20-16 AWGN/A900214Contact Removal Tool (Green) 16-14 AWGAIR TOP & THERMO SERIESQTYN/APART #1320920ADESCRIPTIONPC USB Interface - Diagnostic kitN/A5010482CN/A5013398BN/A1319941ADiagnostic adapter - multiThermo Top Evo – Heavy-duty, Air Top 2000STC, Thermo Top Pro 50, Thermo Pro 90Thermo 90S/ST, Thermo Pro o 90 diagnostic adaptorThermo 90S / Thermo 90 ST / Thermo Pro 90diagnostic adaptorAir Top 2000 diagnostic adaptorAir Top 2000 / 2000S / Thermo 50 /Thermo Top C/Z diagnostic adapterAir Top 2000ST / 3500ST / 5000STdiagnostic adapterThermo 230 / 300 / 350 diagnostic adapter (upto summer 2002)Thermo 300 diagnostic harness adapterAir Top 2000ST / 3500ST / 5000ST / 5500 Evo/ 3900 Evo / Thermo Pro 50 / 40 Evo / 55 Evodiagnostic adapterDiagnostic adapter (after summer 2002)TH 230 / 300 /350Webasto Thermo & Comfort N.A., Inc. 15083 North Road Fenton, Michigan 484301For Technical Assistance in USA Call: (800) 860-7866 In Canada Call: (800) 667-8900Visit us on the Web at: www.webasto.usPage

Product InformationAIRTOP 2000ST/STC WEBASTO HEATINGSYSTEMSThe following parts are only offered as a guideline for determining your particular parts inventoryrequirements. Any inventory parts you may wish to maintain should be based on your past experience andconsideration of delivery time and expenses.12 VOLT PARTS24 VOLT PARTSQTYPART #DESCRIPTION186115B12V fuel pump DP 30 w/damper19024802A12/24V, gas/diesel fuel pump DP42 w/damper19013146A12V control unit (ST Model )19032303A12V control unit (STC Model)11302786A12V drive assembly (ST Model)19032300A12V drive assembly (STC Model)21322420A12V glow pin (ST and STC Models )19005092Bburner insert w/ glow pin & flame detector (gas)QTY111112PART SCRIPTION24V fuel pump w / Damper DP 3024V control unit SG 1574 (ST Model)24V control unit SG 1574 (STC Model)24V drive assembly (ST Model)24V drive assembly (STC Model)24V glow pin (ST and STC Models)PART #82820BDESCRIPTIONSwitch w/temperature control11322850AOverheat protection ( ST and STC Models)21322585ABurner insert ST and STC w/out glow pin21322426AFlame detector ST and STC (gas)550487171AFuel filter (annual replacement part)15010159AGasket kit AT 2000 / S / ST / STC2901097Hose clamp-ducting3900522Flex tube pack (22mm X .5m)350900126AFlex pipe with end cap31322581ARheostat Switch (temp control)1903200AAStandpipe Assembly12 / 24 VOLT COMMON PARTSQTY2Webasto Thermo & Comfort N.A., Inc. 15083 North Road Fenton, Michigan 484302For Technical Assistance in USA Call: (800) 860-7866 In Canada Call: (800) 667-8900Visit us on the Web at: www.webasto.usPage

Product InformationAIRTOP 40 EVO WEBASTO HEATING SYSTEMThe following parts are only offered as a guideline for determining your particular parts inventoryrequirements. Any inventory parts you may wish to maintain should be based on your past experience andconsideration of delivery time and expenses.12 VOLT PARTS24 VOLT PARTSQTY11111PART 19029412ADESCRIPTION12V control unit (D)12V control unit (B)12V glow pin (diesel & gas) EvoGasket kit12V overheat protectionBurner assembly without glow pin & Gasket Kit(B)Burner assembly w/glow pin & Gasket Kit Evo (D)QTY1PART #9029421BDESCRIPTION24V control unit (D)11314151A24V glow pin Evo19029416AHeat exchanger11313158A24V overheat protection19029413A24 V Burner assembly w/glow pin (D)PART #9029410ADESCRIPTIONBurner tube (diesel & gas)21322581AHeater control dial11303326ABag of replacement isolators (AT)11322459AExternal temperature sensor Boat 20 mm550487171AFuel filter (annual replacement part)19029390ADrive Assembly (B/D)19029415ABurner without glow plug (D)21320220AExhaust clamp12 / 24 VOLT COMMON PARTSQTY2Webasto Thermo & Comfort N.A., Inc. 15083 North Road Fenton, Michigan 484303For Technical Assistance in USA Call: (800) 860-7866 In Canada Call: (800) 667-8900Visit us on the Web at: www.webasto.usPage

Product InformationAIRTOP 55 EVO WEBASTO HEATING SYSTEMThe following parts are only offered as a guideline for determining your particular parts inventoryrequirements. Any inventory parts you may wish to maintain should be based on your past experience andconsideration of delivery time and expenses.12 VOLT PARTS24 VOLT PARTSQTY1PART #9029418BDESCRIPTION12V control unit (D)19029420B12V control unit (B)11314150A12V glow pin D Evo11313158AOverheat protection19029414ABurner assembly without glow pin (B)19029412ABurner assembly w/glow pin (D)QTY1PART #9029422BDESCRIPTION24V control unit (D)11314151A24V glow pin11313158AOverheat protection19029413ABurner assembly w/glow pin (D)PART #9029393ADESCRIPTIONDrive Assembly (B/D)51322643AHeater gasket kit550487171AFuel filter (annual replacement part)11322459AExternal temperature sensor29029415ABurner assembly without glow pin (D)29006653ABurner tube (diesel & gas)12 / 24 VOLT COMMON PARTSQTY1Webasto Thermo & Comfort N.A., Inc. 15083 North Road Fenton, Michigan 484304For Technical Assistance in USA Call: (800) 860-7866 In Canada Call: (800) 667-8900Visit us on the Web at: www.webasto.usPage

Product InformationTHERMO TOP C and Thermo Top EVO 12 VOLTWEBASTO HEATING SYSTEMSThe following parts are only offered as a guideline for determining your particular parts inventoryrequirements. Any inventory parts you may wish to maintain should be based on your past experience andconsideration of delivery time and expenses.TTC – 12 VOLT PARTSTT EVOQTYPART 00951A474630906218QTY22PART SCRIPTIONHeat exchanger/control unit assemblyw/gaskets (CPU) TTCDBurner/glow pin assembly w/gasketsCombustion fan assembly w/gaskets TTC DCoolant circulation pump U 4847 w/ ClampsFuel dosing pump DP 30SmarTemp Control FxIlluminated toggle switch w/nameplateFuel filterHeater mounting bracket (truck frame appl.)Gasket kitFuel standpipe AssemblyCoolant line reducer (3/4” x 5/8” ID)Timer bracket (in-dash mount)Timer bracket (under-dash mount)DESCRIPTIONHeat exchanger assembly w/gasketsBurner/glow pin assembly w/gaskets (diesel)Blower and control unit assembly with gaskets(diesel)Coolant circulation pump U 4847 (12 V)Fuel dosing pump DP 42.2SmarTemp Control Fx (heavy-duty)Illuminated toggle switchFuel filter (qty. 5)Heater mounting bracket (truck frame appl.)Fuel standpipe assembly (heavy-duty)Coolant line reducer (3/4” x 5/8” ID)Webasto Thermo & Comfort N.A., Inc. 15083 North Road Fenton, Michigan 484305For Technical Assistance in USA Call: (800) 860-7866 In Canada Call: (800) 667-8900Visit us on the Web at: www.webasto.usPage

Product InformationTHERMO 90ST WEBASTO HEATING SYSTEMSThe following parts are only offered as a guideline for determining your particular parts inventoryrequirements. Any inventory parts you may wish to maintain should be based on your past experience andconsideration of delivery time and expenses.12 VOLT PARTS24 VOLT PARTSQTY1PART #9010615BDESCRIPTION12V glow plug185567B12V dosing pump w / Damper19011398A12V SG1577 Control unit19010622A12V combustion air fan TH 90 ST19010619A12V U4846 coolant circulation pumpQTY1PART #9010621ADESCRIPTION24V combustion air fan11322644C24V glow plug19012869C24V dosing pump DP 3019011399A24V SG1577 control unit19010618A24V U4846 coolant circulation pumpPART #1322847ADESCRIPTIONCombustion chamber2903200AFuel standpipe , Assembly19010617BFlame sensor29010620ATemperature sensor29010616AOverheat protection550487171AFuel filter (annual replacement part)12 / 24 VOLT COMMON PARTSQTY2Webasto Thermo & Comfort N.A., Inc. 15083 North Road Fenton, Michigan 484306For Technical Assistance in USA Call: (800) 860-7866 In Canada Call: (800) 667-8900Visit us on the Web at: www.webasto.usPage

Product InformationTHERMO PRO 90 WEBASTO HEATING SYSTEMSThe following parts are only offered as a guideline for determining your particular parts inventoryrequirements. Any inventory parts you may wish to maintain should be based on your past experience andconsideration of delivery time and expenses.12 VOLT PARTS24 VOLT PARTSQTY1PART #1317519ADESCRIPTION12V glow plug11318925C12V SG1577 Control unit11317514B12V combustion air fan11317523A12V U4840 coolant pumpQTY1PART #1317513BDESCRIPTION24V combustion air fan11317518A24V glow plug11318926C24V SG1577 control unit11317522A24V U4840 coolant pumpPART #1317515ADESCRIPTIONCombustion chamber2903200AFuel standpipe , Assembly11317520AExhaust Temperature Sensor29010620ATemperature sensor29010616AOverheat protection11324533ADosing pump DP 42550487171AFuel filter (annual replacement part)12 / 24 VOLT COMMON PARTSQTY2Webasto Thermo & Comfort N.A., Inc. 15083 North Road Fenton, Michigan 484307For Technical Assistance in USA Call: (800) 860-7866 In Canada Call: (800) 667-8900Visit us on the Web at: www.webasto.usPage

Product InformationTHERMO 230 / 300 24 VOLT WEBASTO HEATINGSYSTEMSThe following parts are only offered as a guideline for determining your particular parts inventoryrequirements. Any inventory parts you may wish to maintain should be based on your past experience andconsideration of delivery time and expenses.24 VOLT PARTSQTY2PART #19970ADESCRIPTIONFlame detector144325ACombustion chamber163482FControl unit SG 1572 D114941BTemperature sensor Gray263649BOverheat protection183933CPreheat cartridge w/thermostat414846DIgnition electrode114845DIgnition coil45012741ATH230 nozzle .6545012757ATH300 nozzle .851SPH11112778CFuel pump Assembly21322637AFuel pump seal & screen kit120641BFan Combustion Air188674AAir adjustment ring11319389ASolenoid small parts kit Repair12710806BSolenoid valveWebasto Thermo & Comfort N.A., Inc. 15083 North Road Fenton, Michigan 484308For Technical Assistance in USA Call: (800) 860-7866 In Canada Call: (800) 667-8900Visit us on the Web at: www.webasto.usPage

Product InformationTHERMO 50 24 VOLT WEBASTO HEATING SYSTEMSThe following parts are only offered as a guideline for determining your particular parts inventoryrequirements. Any inventory parts you may wish to maintain should be based on your past experience andconsideration of delivery time and expenses.24 VOLT PARTSQTY1PART #50000064BDESCRIPTIONWiring harness1901088Mounting bracket (HD frame mount appl.)187394BMounting bracket129516BProtection cap-intake286116BFuel pump DP 302903200AFuel standpipe Assembly550487171AFuel filter (annual replacement part)198237BCoolant circulating pump11322704ACoolant pump housing U 48472905104Toggle switch11320895AMuffler Exhaust150900126AExhaust Tube w/end capWebasto Thermo & Comfort N.A., Inc. 15083 North Road Fenton, Michigan 484309For Technical Assistance in USA Call: (800) 860-7866 In Canada Call: (800) 667-8900Visit us on the Web at: www.webasto.usPage

Product InformationTHERMO PRO 50 24 VOLT WEBASTO HEATINGSYSTEMSThe following parts are only offered as a guideline for determining your particular parts inventoryrequirements. Any inventory parts you may wish to maintain should be based on your past experience andconsideration of delivery time and expenses.24 VOLT PARTSQTY1PART #5010643DDESCRIPTIONWiring harness15010638AMounting bracket21324533AFuel pump DP 422903200AFuel standpipe Assembly550487171AFuel filter (annual replacement part)19028635ACoolant circulating pump U484711322704ACoolant pump housing U 48472905104Toggle switch11320488AExhaust Silencer150900126AExhaust Tube w/end capWebasto Thermo & Comfort N.A., Inc. 15083 North Road Fenton, Michigan 4843010For Technical Assistance in USA Call: (800) 860-7866 In Canada Call: (800) 667-8900Visit us on the Web at: www.webasto.usPage

Product InformationDBW 2010 WEBASTO HEATING SYSTEMSThe following parts are only offered as a guideline for determining your particular parts inventoryrequirements. Any inventory parts you may wish to maintain should be based on your past experience andconsideration of delivery time and expenses.12 VOLT PARTS24 VOLT PARTSQTY1PART #9028629BDESCRIPTION12V control unit SG 1553132208312V Solenoid valveQTY1PART #9028630ADESCRIPTION24V control unit132209124V Solenoid valve SG 1553PART #215171DESCRIPTIONFlame detector41303871BIgnition electrode2354902Control thermostat 75 C2604902Control thermostat 70 C21320547AFuel pressure control valve8406287Overheat fuse85088641AFuel nozzle (.035 GPH)25010164BNozzle pre-heater relay25000177ADual fuel line pump 10 Bar25000176ASingle fuel line pump 10 Bar2603547APreheat thermostat8603359G180 fuel filter inline450378313ACombustion fan bearing kit12 / 24 VOLT COMMON PARTSQTY4Webasto Thermo & Comfort N.A., Inc. 15083 North Road Fenton, Michigan 4843011For Technical Assistance in USA Call: (800) 860-7866 In Canada Call: (800) 667-8900Visit us on the Web at: www.webasto.usPage

Product InformationDBW 2020 / 300 WEBASTO HEATING SYSTEMSThe following parts are only offered as a guideline for determining your particular parts inventoryrequirements. Any inventory parts you may wish to maintain should be based on your past experience andconsideration of delivery time and expenses.12 VOLT PARTS24 VOLT PARTSQTY1PART #DESCRIPTION9028629B12V control unit SG 1553132208312V solenoid valve15010164B12V nozzle pre-heater relay138880712V ignition coilQTY1PART #9028630ADESCRIPTION24V control unit SG 1553132209124V solenoid valve1901401A24V nozzle pre-heater relay138881524V ignition coilPART #215171DESCRIPTIONFlame detector41303871BIgnition electrode2354902Control thermostat 75 C21320547AFuel pressure control valve21319389ASmall parts fuel solenoid Repair4398144Combustion fan shaft8406287Overheat fuse8470716Fuel nozzle (.065 DBW2020)8470724Fuel nozzle (0.85 DBW300)25000177ADual fuel line pump 10 Bar450378321ACombustion fan bearing kit12 / 24 VOLT COMMON PARTSQTY43 EASY WAYS TO ORDER:PHONE: 800-860-7866FAX:888-722-3349EMAIL: order@webasto.comWebasto Thermo & Comfort N.A., Inc. 15083 North Road Fenton, Michigan 4843012For Technical Assistance in USA Call: (800) 860-7866 In Canada Call: (800) 667-8900Visit us on the Web at: www.webasto.usPage

STC, Thermo Top Pro 50, Thermo Pro 90 N/A . 1319941A : Thermo Top Evo – Medium-duty, Thermo . 1 1319389A Solenoid small parts kit Repair 1 2710806B Solenoid valve . Webasto Thermo

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