MCC15007E 8887E Kopflex Industrial Coupling Products P7 .

KOP-GRID TaperedGridCouplingsInterchangeable; Grid CouplingsTapered,Shot Peened Grids ; For:Petrochemical Q # " #Pulp and PaperFood and TextileGeneral PurposeIndex:PageHOW TO ORDER . 181, 184Technical Advantages .178 - 179Service Factors. 180Interchange Chart . 181Selection Procedure . 181T10 and T20 Standard Couplings.182 - 184Engineering Data . 185177

KOP-GRID CouplingsTechnical AdvantagesInput: Shock loading Output: Torsional DampingOverload ProtectionZ ! coupling. Peak loading is reduced, for smooth torquetransmission, to help protect connected equipment from ! ! A second function of the grid design is that it can act muchlike a protective overload shear device. During an extreme ! damage to expensive machinery and equipment.Light LoadNormal LoadThe outer edges of the grid contact variations and still compensate formisalignment.Z dampen shock loads, even as the Z the support ends shortens withincreasing load, however the shock and compensating formisalignment. The KOP-GRID coupling whenunder extreme loads, transmits thefull load directly to driven equipmentwith the entire grid in full contact Z capacity.KOP-GRID ! ! pppmoOffset (Parallel)AngularEnd Float (Axial) grooves accommodates parallelmisalignment while dampening With angular misalignment, the grid/groove design permits a rocking without loss of power through theresilient grid. ! grooves.178

KOP-GRID CouplingsT10 ; " % \ Suited for multipurpose industrial applications· Z! @ - Pulp Processing Machinery- Agitators and Aerators- Wood Grinders, Chippers- Conveyors and Crushers- Steel and Aluminum shaping- Textile and Food Machinery· · } ! ! · Easy installation and access to tapered grids· ! ! · @ ! Z ! · · Socket head capscrews and self-locking nuts· T20 { ; \ Designed for higher speed applications· Z! @ - Food and Grain Process Equipment- Chemical Process Machinery- Screw Compressors and Vacuum Pumps- Fans, Blowers and Dryers { · · Vertically split, corrosion resistant steel covers. Grade 8 hex headfasteners· Z ! · 179

KOP-GRID CouplingsService FactorsValues listed are intended only as a generalguide, and are typical of usual servicerequirements. For systems which frequently } ! source, verify that the magnitude of this peaktorque does not exceed the 1.0 ServiceFactor Rating of the coupling selected.Applications which involve extreme repetitive { ! full particulars — to KOP-FLEX. applied to smooth power sources such as ! listed; for six or more cylinders, add 0.5 to ! } @X or DC Mill Motors as the prime mover, referto Note (1).CAUTION! All people moving plus referred to RSPure Liquids .1.0Liquids & Solids.1.25 ! .1.25BLOWERSCentrifugal .1.0 .1.5Vane .1.25?Q " .2.0CAR PULLERS — Intermittent Duty .1.5 [ ZQ [Q Centrifugal .1.0Centriaxial .1.25 .1.5Reciprocating — Multi-Cylinder.2.0CONVEYORS — LIGHT DUTY [Q YApron, Bucket, Chain, Flight, Screw .1.25@ ! .1.0Oven.1.5CONVEYORS — HEAVY DUTY [ [Q YApron, Bucket, Chain, Flight, Oven .1.5@ ! .1.25Reciprocating, Shaker .2.5CRANES AND HOISTS (NOTE 1 and 2)Main hoists, Reversing .2.5Skip Hoists, Trolley & Bridge Drives.2.0Slope .2.0CRUSHERSOre, Stone .3.0DREDGESX .1.75Conveyors .1.5Cutter Head Jig Drives .2.5Maneuvering Winches.1.75Pumps .1.75Screen Drives.1.75Stackers .1.75Utility Winches.1.5ELEVATORS (NOTE 2)Bucket .1.75Centrifugal & Gravity Discharge .1.5Escalators .1.5Freight .2.5FANSCentrifugal .1.0Cooling Towers.1.5Forced Draft .1.5Induced Draft without DamperControl.2.0FEEDERSApron, Belt, Disc, Screw .1.25Reciprocating .2.5180ApplicationTypicalServiceFactorGENERATORS —(Not Welding) .1.0" Q .2.0LAUNDRY WASHERS —Reversing.2.0 YQ ? Q .2.0LINE SHAFT .1.5 ? Q Y Q Barkers — Drum Type .2.0Edger Feed .2.0Live Rolls .2.0Log Haul — Incline .2.0Log Haul — Well type .2.0Off Bearing Rolls .2.0Planer Feed Chains .1.75Planer Floor Chains .1.75Planer Tilting Hoist .1.75 X ! .1.5 Z .1.5Trimmer Feed .1.75 Q ZQ[Z [ Main Drives .2.0 " [[ Bending Roll .2.0Plate Planer .1.5Punch Press — Gear Driven .2.0Tapping Machines .2.5Other Machine ToolsMain Drives .1.5Auxiliary Drives .1.25 Draw Bench — Carriage .2.0Draw Bench — Main Drive .2.0Forming Machines .2.0Slitters .1.5Z X ! Non-Reversing .2.25Reversing .2.5Wire Drawing & Flattening Machine .2.0Wire Winding Machine .1.75 Q[ [ Blooming Mills.*Coilers, hot mill .2.0Coilers, cold mill.1.25Cold Mills .2.0Cooling Beds .1.75Door Openers .2.0Draw Benches .2.0Edger Drives .1.75Feed Rolls, Reversing Mills .3.5Furnace Pushers .2.5Hot Mills .3.0Ingot Cars .2.5Kick-outs .2.5Manipulators .3.0Merchant Mills.3.0Piercers.3.0Pusher Rams .2.5Reel Drives .1.75Reel Drums .2.0Reelers .3.0Rod and Bar Mills .1.5 ! Z .3.0 Z Reversing.3.0Non-Reversing .2.0Saws, hot & cold .2.5Screwdown Drives .3.0Skelp Mills.3.0Slitters .3.0 .3.0Soaking Pit Cover Drives .3.0Straighteners .2.5Z .2.0Thrust Block .3.0Traction Drive.3.0Z X ! .2.5 .2.5Wire Drawing .1.5 Q[ Q Z Ball .2.25Dryers & Coolers .2.0Hammer .1.75Kilns .2.0TypicalServiceFactor .2.0Pug .1.75Z .2.0 Q Concrete Mixers.1.75Drum Type .1.5OIL INDUSTRYChillers .1.25 .1.75Z Z Q Barker Auxiliaries, Hydraulic .2.0Barker, Mechanical .2.0Barking Drum Spur Gear Only .2.25Beater & Pulper .1.75Bleacher.1.0Calenders .2.0Chippers .2.5Coaters .1.0Converting Machines,except Cutters, Platers .1.5Couch Roll .1.75Cutters, Platers .2.0Cylinders .1.75 .1.75Dryers .1.75Felt Stretcher .1.25Felt Whipper .2.0Jordans .1.75Line Shaft.1.5Log Haul .2.0Pulp Grinder.1.75Press Roll .2.0Reel .1.5Stock Chests.1.5Suction Roll.1.75Washers & Thickeners .1.5Winders.1.5PRINTING PRESSES .1.5PULLERS — Barge Haul .2.0Z Z Centrifugal .1.0Boiler Feed .1.5ReciprocatingSingle Acting1 or 2 Cylinders.2.253 or more Cylinders .1.75 @ .2.0 ! .1.5RUBBER INDUSTRY ! .2.5 X .2.0 % .2.25Sheeter .2.0Tire Building Machines.2.5Z Z .1.0Z .2.0SCREENSAir Washing.1.0 }} ! .2.0Rotary — Stone or Gravel .1.5Traveling Water Intake .1.25 .2.5 Y Z[ Z Bar Screens .1.25Chemical Feeders.1.25Collectors, Circuline or Straightline.1.25Dewatering Screens .1.25Grit Collectors .1.25Scum Breakers .1.25Slow or Rapid Mixers .1.25Sludge Collectors.1.25Thickeners .1.25Vacuum Filters .1.25STEERING GEAR .1.0STOKERS .1.0WINCH .1.5WINDLASS .1.75Application* Refer to KOP-FLEXNOTES(1) Maximum Torque at the coupling must not exceedRated Torque of the coupling.(2) Check local and industrial safety codes.

KOP-GRID CouplingsSelection Procedure1. Coupling Type:Select the appropriate KOP-GRID coupling type for yourapplication. See page 179 for coupling types.Step 4: Verify that the actual coupling speed (RPM) isequal to or less ing of the coupling.2. Coupling Size:Step 1: Determine the proper service factor from page180.Step 5: ! selected is equal to or larger than either of the equipmentshafts.Step 2: Calculate the required HP/100 RPM, using theHP rating of the drive and the coupling speed (RPM) as Step 6: Check the overall dimensions to ensure couplingwill not interfere with the coupling guard, piping, or the separation.HP x SERVICE FACTOR x 100 RPMHP/100 RPMStep 3: } to handle the required HP/100 RPM at the appropriateservice factor.KOP-GRID Coupling Interchange GuideKOP-GRID ! 20T1130T1140T212021302140Coupling TypesHorizontally Split CoverVer tically Split CoverKOP-GRIDFALK*DODGE*LOVEJOY*T10T20T10T2 0T10T20HVZ Q ? Q Z [ Complete Rough Bore CouplingCoupling PartsDescription1000 Series } % Z § } X T20 Vertical Split Cover1 020 T10 § § } § Z GRID Tapered GridZ X @ § X @ ! } T20 CGA Cover and Grid Ass’y VerticalZ X § } X T20 Cover Vertical Split CoverZ @\ § } X @ ! \ T20 AK Vertical Cover Accessory Kit § } § Z ex. 1020 HUBx5/8* The following are believed to be the trademarks and/or trade names of their respectiveowners, and are not owned or controlled by Regal Power Transmission Solutions. Dodge:Reliance Electric Company; Falk: Rexnord Industries LLC; Lovejoy: Lovejoy, Inc.181

KOP-GRID CouplingsT10 WITH HORIZONTAL SPLIT COVERST20 WITH VERTICAL SPLIT COVERS ] { " ?Q[ Z Z Q BUSHINGT10 W/BUSHINGS182T20 W/BUSHINGS

KOP-GRID Couplings ; " % \ Cplg. Wt.With NoBore - e { { ; \ Cplg. Wt.With NoBore - ze Dimensions - Inches Dimensions - Inches ] { # ? ; # ? # 301140336565127254297Dimensions - 2.884.384.944.94.125.188.188.250.250.250 Z % AEGap 183

KOP-GRID Couplings"[ [ [QY Q ] { [ Z Table No. 4Kop-Grid Couplings — Hubs, Grid, Cover, Seal and Fastener KitsComplete Rou ghxBore CouplingsHubsT 10 HorizontalT20 20 HUB1030 HUB1040 HUB1050 HUB1060 HUBF inishedBoreGridBushandyHubin gBored toBush edSize1020 HUB x Bore——1030 HUB x Bore——1040 HUB x Bore 1040 H UBXG G1050 HUB x Bore 1050 HUBXH H1060 HUB x Bore 1060 H UBXP 1110T101070T201080T201090T201100T201110T201070 HUB1080 HUB1090 HUB1100 HUB1110 HUB1070 HUB x1080 HUB x1090 HUB x1100 HUB x1110 HUB x1070 H UBXP1080 HUBXQ1090 HUBXQ1100 HUBXR1110 HUBXRP1Q1Q1R1R11070 GRID1080 GRID1090 GRID1100 GRID1110 GRID1120113011401120T10 1120T20 1120 HUB 1120 HUB x Bore 1120 HUBXS1130T10 1130T20 1130 HUB 1130 HUB x Bore 1130 HUBXU1140T10 1140T20 1140 HUB 1140 HUB x Bore 1140 HUBXUS1U0U01120 GRID 1120T10 CGA 1120T10 COVER 1120T10 AK 1120T20 CGA 1120T20 COVER 1120T20 AK1130 GRID 1130T10 CGA 1130T10 COVER 1130T10 AK 1130T20 CGA 1130T20 COVER 1130T20 AK1140 GRID 1140T10 CGA 1140T10 COVER 1140T10 AK 1140T20 CGA 1140T20 COVER 1140T20 AKCplg.T10T20Size Horizontal VerticalSplitSplitCoverCoverGridHubNo BoreBoreBoreBoreBoreBoreTaperedGridKitCoveran dGridAssembly1020 GRID1030 GRID1040 GRID1050 GRID1 0 6 0 G RI D1020T10 CGA1030T10 CGA1040T10 CGA1050T10 CGA1060T10 CGA1020T101030T101040T101050T101060T101070T10 CGA1080T10 CGA1090T10 CGA1100T10 CGA1110T10 10 AK1030T10 AK1040T10 AK1050T10 AK1060T10 AK1020T20 CGA1030T20 CGA1040T20 CGA1050T20 CGA1060T20 AKAKAKAKCOVERCOVERCOVERCOVERCOVER1070T10 AK1080T10 AK1090T10 AK1100T10 AK1110T10 AK1070T20 CGA1080T20 CGA1090T20 CGA1100T20 CGA1110T20 AKAKAKAKCoverKitCoverKitAccessoryKit Z X ! ! ! % Z Z X @ ! Z X } X @ ! ! } % } Z Z X Z X @ ! X \ Z @ ! \ @X Z Coupling Greases\ { ! \ X \ X { % HubPart No.*1020H1030H1040H1050H1060H1070H1080H1090H ? " ; ; Standard Bores (Inches)1/2X5/8XX3/4XX7/8XXX1XXX1 1/8 1 1/4 1 3/8 1 1/2 1 5/8 1 3/4 1 7/8XXXXXXXXXXXXXXXXXXXXXXXX2XXX2 1/8 2 1/4 2 3/8 2 1/2 2 5/8 2 3/4 2 7/8XXXXXXXX X ! } ! Z % \ ! ! 184XXX33 3/8XX

KOP-GRID CouplingsEngineering Data ] { " ? ; Square and Rectangular Keys 10201030104010501060For OneSquare KeyMax.Y XBoreWX(in.)1.125 .250 .1251.375 .312 .1561.625 .375 .1871.875 .500 .2502.125 .500 1090110011102.500 .6253.000 .7503.500 .8754.000 1.0004.500 1.000.312.375.437.500.5002.687 .6253.250 .7503.750 .8754.250 1.0004.625 1.250.218.250.312.375.4372.875 .7503.375 .8753.875 1.0004.500 1.0005.000 1.250.125.187.250.250.2501120113011405.000 1.2506.000 1.5007.000 1.750.625.750.8755.375 1.2506.500 1.5007.250 1.750.437.500.7505.750 1.5006.500 1.5007.750 2.000.250.250.500SizeFor OneRectangular KeyMax.Y XY W/2BoreWXWX(in.).250 .093 1.250 .250 .062.375 .125 1.562 .375 .062.375 .125 1.750 .375 .062.500 .187 2.125 .500 .125.500 .187 2.375 .625 .125 } % Clearance Fit ! ! } Interference Fit ! ! @ @ @ % \ ! ! one-half of square key. Check key stresses.Shaft Engagement¡ ! amount at least equal to the shaft diameter. (Dimension Y # Normal Gap 10%Angular T10, T20,Offset 470.0530.2500.2500.2500.3750.3750.375OFFSET (PARALLEL)ANGULARAXIAL185

KOP-GRID Coupling Interchange Guide KOP-GRID ! ˇ ! 1. Coupling Type: Select the appropriate KOP-GRID coupling type for your application. See page 179 for coupling types. 2. Coupling Size: Step 1: Determine the proper service factor from page 180. Step 2: Calculate the