EERICHR ICH OTT
www.erich-ott.deERICH O T TErich Ott GmbH & Co. KGPartner für den Ex-BereichD- 65189 WiesbadenRüdigerstrasse 15Telephone 49 (0) 611 - 76 13 93Telefax 49 (0) 611 - 71 14 62mail info@erich-ott.deweb www.erich-ott.de31 BA EX S GHALAT-E-090517
ERICH O T TEx S GH . ALATSystem heat conductor connector with appropriate heating cablesIdentificationII 2 G Ex eb mb II C T1-T6II 2 D Ex mb IIIC T. CEU type examinationcertificatePTZ 16 ATEX 0021XAmbient temperature range -40 C to 80 C(je nach Heizleiterverbinder)Heating cable mineral insulatedHeat conductorconnectorHeatchem H321-A / H600-A / H400GH/ GHLPentair (Raychem) HDC / HDFPentair (Raychem) HSQ / HIQHeat output80 W/m (je nach Heizleiterverbinder)Max. admissible nominalcurrent16A/ 32 ANominal voltage230VDegree of protectionIP65Connecting fittingThe system certificate contemplates the heat conductorconnector in conjunction with the respectively corresponding heating cables. This system certificate facilitates anexplosion control contemplation during the installation atthe end customer and at the designated testing facility. Thesystem is certificated for Ex zone 1 and 2.Pentair (Rachem) HAxThermon MIS / MIQISOHEAT-MI-FHCHeating cable PIHeat conductorconnectorPentair (Raychem) XPI / XPI-SGHTSelf-regulating heating bandHeat conductorconnectorPentair (Raychem)GHPBTVErich Ott GmbH & Co. KGPartner für den Ex-BereichD-65189 WiesbadenRüdigerstrasse 15Quick and cost-effective due to on-site installation and coldsealing compound. Advantage of this: The heating onlystarts at the pipe, connection fitting is strapped to the pipe.In this way no loss of heat occurs in the air between junctionbox and pipe, transition piece between protective box andheating differential pressure pipe.For heat traces intended for use in explosion-hazard areas according to directive 2014/34/EU.Telephone 49 (0) 611 - 761 393Telefax 49 (0) 611 - 711 462mail info@erich-ott.deweb www.erich-ott.de
System heat conductor connector Ex S GH . . .34.45.06.07.08.09.010.011.012.0Description . 2.Technical data . 2Ordering information . 3Ordering code. 3Scope of delivery . 3Necessary accessory . 3Installation accessories . 3Heating cables polymerized (Pi) for GHT . 3Heating cables mineral insulated for GH / GHL . 3Parallel heat bands self-limiting for GHP . 4Installation of the heating cable . 4Start-up of the heating circuit . 5Heating cables . 5Short-time overload in case of failure . 5Technical data of the heating cables . 5Reference points . 5Control of systematical and random errors without interruptions . 5Type plate .6Special conditionsWarning1.The operating manual must be observed. Especially with regard to themaximum temperaturs of the corresponding versions.2.The temperature class results from the consideration of the maximumsupplied power input, the installation conditions and the particular operating and environmental conditions. The determination for the standardapplication cases is carried out in accordance with the specifications ofthe manufacturer considering the determinations and indications in theoperating manual. A phase failure at three-phase networks must be beconsidered.3.The heating cable needs a temperature controller to keep producttemperatures constant. To maintain a permissible limit temperature,an additional temperaturlimiter is necessary. Above mentioned devicesmust be suitable for the stress during operation.4.The combination of the respective line connector and the appropriate heating cable with seperate EU type examination certificate isdetermined by the manufacturer according to this EU type examinationcertificate and shall not be modified.5.To each heating system a suitable excess power protection device mustbe upstreamed, which reliably provents even inadmissible earth faultcurrents.6.The installation, configuration and commissioning must be carriedout only by trained persons. On-site installation and safety instructions must be observed. Failure to comply assembly and storagerequirements will void the warranty and if applicable the certificatelevel. If, during different way of looking at various possibilities of aheat conductor load, for safety the highest value of heat outputmust be assumed.ProvisoTechnical alteration without prior notice. Changes, errors and typographical errors do not justify any claim for damages For safetycomponents and systems the relevant standards and regulationsmust be observed as well as the corresponding operating and assembly instructions.Maintenance / ServicingFor the maintenance / servicing and examination the regulationsaccording to EN 60079-14 are valid. The equipment is maintenance-free when it is used properly.InstallationshinweiseThe valid regulations for the commissioning / maintenance / service /examination of the EN 60079-0, EN 60079-7 and EN 6007918, if applicable, must be ovserved or rather considered.The equipment is maintenace-free when used properly. However, damages can occur at the connection fitting due to external impacts.Should these cause adverse effects of the cable connector, it must bereplaced by a new installation. The dismantling is carried out by cuttingoff the heat conductor loop. A repair is not possible due to the potting. .Prior to commissioning an insulation test must be executed.RepairThe device is irreparable.For the connection of heating cables made of PTFE, it mus be observed, that these have a strong longtime cold flow behaviour. Thisdoes not cause any problems inside the cable connector itsself,as the potting prevents a leakage of the material. But outside of ita flow of the PTFE can be recognized over longer periods. For thisreason the insulation must be checked after a reasonable period. Ifdifficulties should occur during the commissioning anyway, we askyou not to carry out any unauthorised manipulations. Otherwise thewarranty and the validity of the EU-type examination certificate void.Please contact us. In the case of service the device must be sentback to our company for examination.Read through this operating manual carefully before to take the deviceinto operation. Keep this operating manual at a place that is accessible for all users at any time.Please support us to improve this operating manual.We are greatful for your suggestions.Contact us for technical queries!TELEPHONE: 49 (0)611 761 393TELEFAX: 49 (0)611 711 462E-Mail: info@erich-ott.deThe installation instructions published by the cable manufacturersfor each type of heating cable must be observed additionally(fixed resistance heat conductor) If it is not attached to the delivery, please request it.1
ERICH O TT1.0DESCRIPTIONconnection fittings, which consist of 2 components, that must be orderedseperately.Characteristicsa. The heating cable connector incl. clamping part / sleeve and connection fittingb. The cast resin components A and Bconnection coupling for all commontypes of heating cableseasy installationno heating necessary20 years of usepre-assembled casting compoundScrew-/ clamp fastening by use ofM24 nutAdditionally a duct can be ordered, which facilitates the assembly execution aut of the insulation and produces a clear and professional connection point. If the heat conductor connector should be connected to anassembly iron or similar, a M24 nut is placed standard above a threadin delivery state.The fully assembled connection is preferably fixed as loop outside theisolation or under the isolation directly on the pipeline. At this the maximum ambient temperatures of the EU type examination certificate aswell as the indications of this operating manual must be observed.The cross-sections of the supply line as well as the material and thelength of the connection cable must be specified from the type code ofthe operating manual Ex GH ALAT bzw. EX GHL ALAT.The system certificate contemplates the heat conductor connector inconnection with the corresponding heating cables. This system certificatefacilitates an explosion control contemplation during the installtion at theend customer and at the designated testing facility. The system is certifiedfor Ex zone 1 and 2.Part of this operating manual is the seperately available operating manualEx GH.ALAT or rather Ex GHL ALAT.It is availble for download under www.erich-ott.de.The system consists of the designated types of heating cables and theHeating cable minaral insulatedHeatchem H400 / H600-A / H321-APentair (Raychem) HDC / HDFPentair (Raychem) HSQ / HIQPentair (Raychem) HAxThermon MIS / MIQTraceTec (ISOHEAT) ISOHEAT-MI-FHCHeating cable PTFE - insulatedPentair (Raychem) XPI / XPI-SSelf-regulating heating band (parallel)Raychem (BTV)2.0Type examination TEX041UHeat conductor connectorGHTPTB08ATEX1088U3.0Heat conductor connectorGH/ GHLORDERINGINFORMATIONHeat conductorconnectorPTB09ATEX1115X &Baseefa06ATEX0183XGHPTECHNICAL DATACable diameter heat conductorMax. power loss per m heating cable:Cast resin fitting (GH)(GHT)(GHP)(GHL)Current typeNominal voltage of the connectorMax. admissible nominal currentConnection cableDegree of protectionDimensions:GHGHT GHL GHPFixing holePE connection box (optionally)Temperature at the heat conductor connector GH/ GHT3,2 mm to 5,8 mm22 W/m (at 40 C ambient temperature)15 W/m (at 40 C ambient temperature)22 W/m (at 40 C ambient temperature)80 W/m (at 40 C ambient temperature)Direct or alternating voltage230 V16A/ 18A (or rather. 16/ 32A for GHL)1,5 mm² or 2,5 mm² EVA, PTFE or SilikonIP65/ DIN 40 0 5085 x 32 mm100 x 32 mm26 mm75x80x55 mm (also see point 10)max. 70 C ( applicable at max. permissible power dissipation at theentrance of the heat conductor into the cast resin)max. 180 C (applicable at max. permissible power dissipation at theentrance of the heat conductor into the cast resin)-40 C to 40 C / 60 C (respectively. 80 C GHL) for accordinglyadjusted heat powerPTZ 16 ATEX 0021XTemperature at the heat conductor GHLAmbient temperature rangeEU type examination certificateType of ignition protection (Gas)II 2 G Ex eb mb II C T1-T6Identification03442II 2 G Ex eb mb II C T1-T6II 2 D Ex mb IIIC T. C
System heat conductor connector Ex S GH . . ALATPlease take detailed information for the installation from the productdata sheets.Included heating cables as well as spike-strip with spring clipsmade of CR-Ni steel, stainless steel gauze bandages, adhesive aluminium tape, etc. can be ordered from us on demand as well. Seeinstallation accessories.3.14.0NECESSARY ACCESSORY12855-T12522855-T125L Cast resin components A and B GHLCast resin components A and B GH/ GHTScope of delivery 2855-T125Scope of delivery 2855-T125LORDERING CODEExGH1ALAT23 4 5 6 71 can component „A“, 1 can component „B“, 1 wooden spatula1Ssystem certificate (PTZ16ATEX0021X)2-for mineral insulated heating cable (GH 22W/m)Tfor plastic insulated heating cablePparallel heat conductor self-regulatingLfor mineral insulated heating cable (GHL 80W/m)-standard connection cable 1,5 mm² 230 V400connection cable 2,5 mm² 400 V-standard versionSwith protective hose stainless steel A2Mexcenter connector (sleeve)-34567Please take further information from the data sheet Cast Resin 2855-T125or 2855-T125L on www.erich-ott.de4.1Nr. Order codeProduct1IEInsulation insertion2CP 944Adhesive aluminium tape Coroplast0,9mmx50mx 5m3EG 5standard connection cable (EVA) up to 110 C 1,5 mm²4EG 10Stainless steel gauze bandages 100mm x 10mPconnection cable made of PTFE 1,5 mm²P 2,5connection cable made of PTFE 2,5 mm²5GBFilament glass band raw 0,15mm x 10mm x 100mSconnection cable made of silicone 1,5 mm²6KBS 2,5connection cable made of silicone 2,5 mm²Spike strip with spring clips made of CR-Ni-steel1m-standard7MS DMarking label german (see point 7.0)vaversion “stainless steel”8MS EMarking label english (see point 7.0)-standard length connection cable: 1,2 m.length in plain text, (available lengths: 0,5 - 5 m)4.2Ex S GH T ALAT123 4Stainless steel gauze bandages 50mm x 10m(Woven wire band)HEATING CABLE POLYMERIZED (PI) FOR GHTPlease indicate the reference number (resistance) according to the manufacturer. Also the desired lemgth of cable.Example: system with plastic insulated heating cable, standard protectivehose, connection cable made of PTFE, version „stainless steel“, length ofthe connection cable : 1,2 m:P VA5 6 71Attention! The casting compound is a necessary accessoryand must be ordered seperately. See the data sheet Castingcompound for the ordering indications.Complete the type plate at the cable connector3.2INSTALLATION ACCESSORIES4.3SCOPE OF DELIVERYConnection fitting3. Strain relief with studded disk0,8 - 8000 Ω /KMxx mXPI / XPI-SHEATING CABLE MINERAL INSULATED FOR GH /GHLPentair(Raychem)HDC /HDF7 - 1600 Ω /KMxx m2Pentair(Raychem)HSQ250 - 10000 Ω /KMxx m3Pentair(Raychem)HIQ250 - 10000 Ω /KMxx m4Pentair(Raychem)HAx105 - 36.000 Ω /KMxx m6. Type plate33Pentair(Raychem)137. 2-ear hose clamp with protective hose (double) (only GHT)Length ofthe cableResistance of the heating Length ofcablethe cable4. Screw and loss protection5. O - ring and nut M24x1,5Resistance of theheating cableManufacturer Type1. Clamping body with connecting lead preassembled2. SleeveManufacturer Type
ERICH O TT35676894.4HeatchemTHeatchemH4007 - 1.600 Ω /KM(HDF/HDC)H600-A5.0xx m(HIQ)H321-A(HSQ)250 - 10.000 Ω /KMxx mThermonMIS160 - 10.000 Ω /KMxx mThermonMIQ160 - 10.000 Ω /KMxx mISOHEATMI-FHC250 - 10.000 Ω /KMxx mTTRecommendation for laying the heating cables at the pipeTwo, three or more heating cable harnesses can be laid parallelly alongthe pipe. For horizontally running pipelines the cable harnesses shouldbe fixed in the area of the pipe circumference (4-8 o‘clock position). Thisposition supports the heat dispersion.The laying interval of 10 mm should not be undercut.If it nonetheless comes to laying intervalls less than 10 mm, themaximum permissible power must be reduced in W/m. A surfacetemperature higher than the permissible temperature of the heatingcables must be avoided at all costs. Also the temperature class in theexplosion protection document may not be exceeded.PARALLEL HEAT CONDUCTORSSELF-REGULATING FOR GHPManufacturer Type1250 - 10.000 Ω /KMHeatchemTMechanical load of the heating cable during the installationThe heating cable must be protected against extreme mechanical loads.These include among other things the rolling over by vehicles or heavyreels, the collision of the reels, whereat the the drum flanges are pressedagainst the heating cable and the pulling of the heating cable over sharpedges.xx mPentairBTVHeat capacityLength ofcable25 W/M bei 10 Cxx mFixation of the heating cables at pipelines and containersFor fixing the heating cable at the pipe in intervals of approx. 30 - 40 cm,filament glass bands, adhesive aluminioum tapes or assembly belt of stainless steel (spike strips) can be used. In this process the heat conductormust be moveable at the designated points after the installation. A completely strong connection can in operation lead to the breakdown of the heatingcircuit, as the risk of a cable break is available. Intersections of the cablesmust be avoided during the installation. (For MI-cable stainless steel gauzebandages are recommended)INSTALLATION OF THE HEATING CABLEThe installation of the PI-heating cables XPI/XPI-S is carried out accordingto the installtion mounting instructions of HEW-THERM*. * (Pentair ThermalManagement.)Installation of the cable!Which fastening elements should be used for the installation can be foundin the installation instructions of the manufacturer for the respective heatingcable.The installation of the MI-heating cables must be carried out according tothe mounting instructions of the respective manufacturer.The mounting instructions for self-regulating and power limiting heatingbands can be found on: fRegCable-IM-DOC71 tcm485-56066.pdf.Keep the bending radius!Please follow the installaton instructions of the manufacturer for the respective heating cable.Inspection prior to commissioningCheck the type of the heating cable and compare the individual indications on the delivery not with the catalogue numbers of the heating cableto find out, if the correct material has been delivered.Avoid cable torsions and und Klanken verhindern!During the laying works at the pipe it must be ensured, that the heatingcabls are mounted at the pipe without loop knots and torsions. The cablemovement due to the heat work in operation leads to line breaks at suchpositions.The operating temperature may not exceed the values indicated in theproduct literature of the heating cable manufacturer. Check, if the expected operating temperature lies within the range.Ensure, that the nominal voltage of the heating cable is rated for theoperating voltage. The heat conductor may not be connected to a mainsvoltage as long as it is still rolled up.Bending of the heating cable after the outlet out of the cableconnectorThe bow to be positioned at the tube must have a bending radius largerthan r 8xd, it it is formed after the encapsulation. Not valid for MI-cables!Removal of the heating cable from the barrelThe heating cable may only be removed stretched from the barrel. TheThe romoval of the heating cable from the barrel via shackle is prohibited. This kind of handling can cause damages at the heating cables andlead to breakdown of the heating circuit. Use suitable decoilers!For MI-cables no other bending radus may be positioned dirctly at the encapsulation after the encapsulation. If bending takes places subsequently,the respective conductor end must be fixed between tube and bow. Theminimum distance of the bending process is, if the forces during the bending only affect on one end of the MI-cable, pursuant to the following table:Only unwind the heating cable accorcding to draft!wrong !RingReelCoilright!Outer diameterof the leadDistance (mm)Outer diameterof the leadDistance (mm)3,2223,9403,4264,3503,6314,7703,7355,3100If it can not be avoided that while bending forces are transmitted onthe tube or the other conductor end, the 2,5-fold distance applies.Alignment of the heating cable to pipe or vesselDuring the installation of the heating cable it must be ensured, that e.g.loops, which accrued during the alignment, are unbundled thoroughly.Stretching of the heating cable under high tension leads to damage of theheating cable. A barrel roll (torsion) must be avoided.4
System heat conductor connector Ex S GH . . ALAT6.0STARTUP OF THE HEATING CIRCUITconductor) for the resprective type of heating cable must beobserved additionally. If not attached to the delivery,please request for it.Prior to commissioning of the heating circuit the resistance of the heat conductor, the supply voltage, the setting of the temperature at the controller andlimiter must be checked. Also the electrical and thermal specifications of theprojecting must be checked.The insulation test must be carried out according to the requirements of theDIN EN 60079-30-1 or according to the requirements of the cable manufacturer.8.0SHORT-TIME OVERLOAD IN CASE OF FAILUREAs the mass of the cable connector is big compared to the heating cable,the values of the heating pipe are valid for the time in wich no externaltemperature increase of the cable connector is to be expected.Additional marking9.0For the labelling of electrically heated pipelines marking stickers must be affixed in appropriate distances (approx. 3m) on the thermal insulation. Identiffythe mounting location of the accessory that belongs to the heating system(e.g. cable connector) outside of the thermal insulation.TECHNICAL DATA FOR THE HEATING CABLESPentair (Raychem) XPI / XPI-S :For the marking of the heating systems stickers with the follwoing inscription: :Resistance range0,8 to 8000 Ω/km at 20 CNominal power0 to 35 W/mOperating temperature range-70 C . 260 CMineral insulated cable HSQ/HIQ/HDF/HDC:Nominal power0 to 150 W/mOperating temperature range-40 C . 450 CResistance range HSQ / HIQ250 to 10000 Ω/km at20 CResistance range HDF/HDC7 to 1600 Ω/km at 20 CResistance range HAx105 - 36.000 Ω /km at20 CParallelheizband Selbstregelnd BTV:Order numberMSDSee point 4.1Nominal power0 to 25 W/m at 10 COperating temperature range-60 C . 85 CThe ambient temperature range can be 50 C at a reduction of 2/3 of themaximum nominal power.Individual certificates: ZELM 03 ATEX 0169U, PTB08ATEX1088U,Baseefa02ATEX0046U, SIRA02ATEX3260 and Baseefa06ATEX0183X.10.0Order number7.0MSEREFERENCE POINTSIf the desired temperature behaviour of a heating is not achieved by meansof the physical conditions after the installation*, this is realized by one ormore reference points and other measures. See in this resprect notes oninformation sheet V reference points (*exception insufficient temperature)See point 4.1HEATING CABLES11.0The technical data as well as the available heating cables from Pentair (Raychem) XPI must be learned from the data sheets of the company PentairThermal Management. The data does only apply in so far as it is not determined differently by the data of the EU-type examination certificate.BEHERRSCHUNG SYSTEMATISCHER UNDZUFÄLLIGER FEHLER OHNE AUSFÄLLESee in this respect information sheet I „Cases of failure at electrical surfacesand protective box heating systems“. It offers a an overview of systematicaland random errors or breakdowns. To detect these errors and react definedcan be determined for each operation only restrictedly.Substantial difference during the installation of MI-cable opposite tothe installation of the installation of the PI-cable:a.For fixing also deflection wire and wire mesh belt can be used.b.A bow of the 3-fold of cable diameter may not be bended upagain, only from the 6-fold up it can be bended bidirectionallymore often. This must be avoided.c.The technical data as well as the available heating cablesfrom Heatchem H321-A, H600-A and H400 can be taken fromthe data sheets of the company Heatchem Oy, Palilanraitio 9,FI-00240 Helsinki. The data does only apply in so far as it isnot dertermined differently by the data of the EU-type examination certificate.d.The heat conductor may not be bended directly at the cableconnector. The installation instructions of the respective heating cable manufacturers (fixed resistor heat5
ERICH O TT12.0TYPE PLATEPARTNER FÜR DEN EX-BEREICHRÜDIGERSTRASSE15D - 65189 WIESBADEN1II 2G Ex eb mb IIC T1- T6 PTZ 16 ATEX 0021XII 2D Ex mb IIIC T. C234Typ 15PARTNER FÜR DEN EX-BEREICHRÜDIGERSTRASSE156D - 65189 WIESBADEN0344EX S GHT ALAT78II 2G Ex eb mb IIC T1- T6 PTZ 16 ATEX 0021XII 2D Ex mb IIIC T. C9Nennspannung igungs Nr.ATyp 3123-Type of ignition protectionNominal voltageOperating voltage45-Nominal currentEx marking6-Supervisory agency78-Type designationInspection body/ EU - typeexamination certificatePARTNER FÜR DEN EX-BEREICHRÜDIGERSTRASSE9- 1 5 Heat conductorD - 65189 WIESBADEN10- Serial0344numberEX S GHP ALATII 2G Ex em IIC T1- T61:1EX S GHL ALATII 2G Ex eb mb IIC T1- T6PTZ 16 ATEX 0021X0344PTZ 16 ATEX 0021XII 2D Ex mb IIIC T. CII 2D Ex mb IIIC T. CMaßstabPARTNER FÜR DEN EX-BEREICHRÜDIGERSTRASSE15D - 65189 WIESBADENNennspannung 230/400VHeizleiterNennspannung 230/400VHeizleiterBetriebsspannungVFertigungs Nr.BetriebsspannungVFertigungs Nr.NennstromANennstromADatum04.09.2016NameC.OttTyp 2Datum der letzten Revision09.03.2017Typ 4ERICH O TTPARTNER FÜR DEN EX-BEREICHRÜDIGERSTRASSE15D-65189WIESBADENNr. M 6.4EX S GH. ALAT TypenschlilderREV.0046
Pentair (Raychem) HDC / HDF Baseefa02ATEX0045U Pentair (Raychem) HSQ / HIQ Baseefa02ATEX0045U Pentair (Raychem) HAx Baseefa02ATEX0045U Thermon MIS / MIQ ISSeP12ATEX004U TraceTec (ISOHEAT) ISOHEAT-MI-FHC BVS12ATEX041U Heating cable PTFE - insulated Heat conductor c
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