82 SERIES PTO - Muncie Power Products
82 SERIES PTOPARTS LIST AND SERVICE MANUALBUILT AFTER NOVEMBER 2017OR WITH R, S, OR T DUAL AIR SHIFTMuncie Power Products, Inc.
82 SERIES PTOMODEL NUMBER CONSTRUCTION828S - U68 05 - R 1 C XPTO TypeSpecial Features8-Bolt 82 Series - 82X –P –MountingG –SAE 8-Bolt Std. Mount - 8SSAE 8-Bolt Std. Mtg. Metric Stud Kit - 8B8 –SAE 8-Bolt Std. Mtg. (Roller Bearing) - 8RSAE 8-Bolt Std. Mtg. (E80) - 8FOutput TypeTransmission - 82 GearEaton8.048P 20 PA 28.9 LH- E80Fuller10.1P 21.5 PA SPUR- F11Fuller6 or 6/8P 20 SPUR- F68Mack6.48P 17.5 SPUR- M65Spicer7P 17.5 PA 28 4' 23" LH - S70Universal 5 or 5/7P 20 SPUR- U57Universal 6P 25 SPUR- U62Universal 6P or 6/8P SPUR- U68Speed Ratio05 – .47:106 – .60:108 – .75:109 – .93:110 – 1.00:112 – 1.15:113 – 1.33:1NonePressure LubeGreaseable ShaftOption (EG, PG, ZG)Greaseable Shaft plusPressure Lube15 – 1.50:119 – 1.89:1C –D –E –I –P –U –Z –2 –1410 Companion FlangeSAE-BSAE-CDIN 5462 (B8x32x36)SAE-BBSAE-C Double Output(Special Order)*SAE-C Shaft;SAE-B FlangeDIN Companion FlangeAssembly Arrangement1, 2, 3, 4, 5, 7Shifter TypeL – LeverM – Constant MeshR – Double Acting - Dual Cyl.S – Double Acting Elec/Air 12VT – Double Acting LessActivation Kit* Limited availability, contactMuncie Power Products Customer ServiceASSEMBLY ARRANGEMENTS1235247Muncie Power Products, Inc.
LEVER SHIFT – OPTION “L”ITEMQTYPART NODESCRIPTION1128T20486Poppet Ball3128T22091214151617427T2202135SpringPoppet Retainer25T32143Plug, Shift Poppet16T41119Cover, Inspection30T38111418 ft.lbs.Indicator Switch19T41118Socket CapscrewHousing, STD 1/3 ArrangementHousing, STD 2/4 ArrangementE80 Housing, 1/3 ArrangementE80 Housing, 5/7 13M35151Gasket .010 (Std. Mount)113T62705Gasket Spl. Endurant E80118 ft.lbs.13M381527150 in.lbs.6Gasket .020 (Std. Mount)181920810LEVER SHIFTOPTION “L”16 ft.lbs.2122150 in.lbs.1514AIR SHIFT – OPTION “R”, “S”, and “T”ITEMQTYPART 17101718192021229AIR SHIFTOPTION “R” “S” keShaft-Shift Rail – AirShaft-Shift Rail LeverO-Ring (Air Shift)28T62392Piston Housing (Air Shift)19T62814SH Cap Screw (Air Shift)28T6514049T35204Piston Cap (Air Shift)U-Cup Seal (Air Shift)Piston (Air Shift)11T36865Shaft Seal (L Shift Only)28T20486Poppet Ball (L Shift)27T22021Spring (L Shift Only)22T21723Jam Nut (L Shift Only)19T32326Capscrew28T34746Eyebolt (L Shift Only)35 ft.lbs.Muncie Power Products, Inc.3
155INPUT SHAFT ASSEMBLY14OUTPUT9 SHAFT ASSEMBLY18 ft.lbs.711125 ft.lbs.21210161776 in.lbs.*Apply Loctite 262 or Equivalent to items 1 and 23OUTPUT ASSEMBLY76 in.lbs. 22ITEM181921201119For 828F-E80 units built after 03/04/2020PTOMODELE800503T61935 (43/18)02T34467 (38)E800903T61936 (43/27)02T37359( 51903T60803 (43/24)03T61937 (43/28)03T61938 (43/30)03T61940 (43/32)03T35670 (61)03T36562 (36)03T39283 (37/24)03T34706 (37/28)03T34707 (37/32)03T35616 (39)S701003T34713 (35/28)U571303T35158( 9U6810U6812U6813U6815U68194ITEM 11ITEM 6INPUT GEAR (#T) OUTPUT GEAR (#T)03T34714 (35/32)03T34698 (34/18)03T35313 (34/21)03T34699( 34/24)03T34700 (34/28)03T35921 (34/30)03T34701 (34/18)03T34702 (34/24)03T37358 (34/27)03T39281 (34/28)03T37356( 34/30)03T39282( 34/32)03T37354 (34/33)03T35614 (36)02T34694 (32)02T34695 (28)02T35922( 26)02T32764 (24)02T35671 (32)02T35615 (19)02T34694 (32)02T34695 (28)02T32764 (24)02T35617 (21)02T34695 (28)02T34764 (24)21See Page 54113T314941Oil Seal61See PTO Model Table8124T2698091023111Output FlangeGasketBall Bearing10T40301828 Roller BearingSee Page 5Output Shaft12T36701O-Ring15T60757619T39417Output GearSnap RingBearing CoverCapscrewINPUT ASSEMBLYITEMQTYPART NODESCRIPTION111Input Gear121See Table tothe 1Bearing, Needle Roller10T27068Bearing, Needle Thrust26T2611218T4264210T4309618T65552Thrust RaceRoll PinShimInput Bearing18T6555318T6555418T6560602T34694 (24)18T6560702T34695 (28)20102T34694 (32)18T6560818T6560918T65610Cone Spacer18T6561102T37359 (29)18T6561202T34695 (28)18T6561302T35922 (26)18T6561402T32764 (24)02T35615 (19)11T64141202T35314 (35)02T37355 (22)Capscrew C, 2 Opt.502T34467 (38)02T34467 (38)19T3471710T3577502T35764 (24)02T35922 (26)DESCRIPTIONCapscrew Hyd. Flg.67PTO MODELPART NO19T315771318QTY2122Muncie Power Products, Inc.1118T6561507T6519819T65486Idler ShaftSet Screw
OUTPUT SHAFT AND FLANGE OPTIONSOUTPUTCODE#8 SHAFTPART NUMBER#10 FLANGEPART NUMBERDESCRIPTIONC, 206T3472215T347191½" 10T SplineD06T3469114T346937 8" 13T SAE-BE06T3469014T427541¼" 14T SAE-CZ06T3469014T346931¼" 14T SAE-C/SAE-B FlangeI06T3821114T36834DIN 5462P06T1732714T346931" 15T SAE-BBU*06T3532714T427541¼" 14T SAE-C Dual OutputPG06T3930714T346931" 15T SAE-BB GreaseableEG06T3930814T427541¼" 14T SAE-C Greaseable* Limited availability, contact Muncie Power Products Customer ServiceOUTPUT C OR 2 COMPANION FLANGEQTYPART NUMBERDESCRIPTION114T3149914T374981410 Companion FlangeDIN 100 Companion Flange121T20092Flat Washer119T38266CapscrewGREASEABLE OUTPUT SHAFT OPTION18 ft.lbs.ITEM QTYPART NODESCRIPTION1106T3930706T39308Output Shaft, PGOutput Shaft, EG, ZG2143T37236Zerk, Grease4115T60757Cap, Bearing12T36456Hex Head Capscrewwith Locking Patch351612T36701O-Ring82 SERIES SHIFT FORK ASSEMBLYThe assembly of the 19-ratio 82 series PTO isunique because of the way this unit engages.The output gear engages directly with the inputgear rather than with a cluster gear as on theother 82 series units. To assemble a 19-ratiounit, the shift fork is flipped 180 degrees andmoved to the opposite side of the housing.The shift fork capscrew is installed by reachingthrough the output shaft/bearing hole. Theoutput shaft has been modified to include foursnap ring grooves. A snap ring is installed toserve as a gear stop. The drawing shows acomparison of the standard and 19-ratio units.The 1 and 4 assemblies are illustrated here.Muncie Power Products, Inc.5
82 SERIES ASSEMBLY ARRANGEMENTSRelative locations of the shift rail and indicator switch compared to the output shaft andgear (C) and input gear (D) for the various 82 Series arrangements. Position the shift railin the housing so that the positions of (A) and (B) notches on the rail are in the position shownfor the appropriate assembly required.AAABC1 Assy1 Assy1 AssyAssy3 Assy2 Assy3 Assy3 Assy3 AssyDBBCBCC2 Assy2 Assy2DAssy19 RATIO ASSEMBLYThe 19 ratio requires the shift rail capscrew tobe installed from the backside of the fork, asshown on page 5.AAAB1 Assy**24T26980 (1)24T26980 (1)24T26980 (1)24T26980 (1)2 Assy1 Assy1 Assy1 Assy2 Assy2 Assy2 AssyABBBC****4 Assy4 Assy4 Assy4 AssyDDCONSTANT MESHAdd Item 33 & 34Add Item 33 & 34Add Item 33 & 34Add Item33 & 3425T3462425T3462425T3462418T18820 or18T18820 or 25T34624or (4)24T2698024T26980 (4)18T1882018T18820(4)or24T2698024T26980 (4)ACCC3 AssyDDDD4 Assy3 Assy3 Assy3 Assy4 Assy4 Assy4 Assy* Dual availability,Output, Limitedavailability, contact* Dual Output, Limitedcontact* roductsCustomerServiceMuncie PowerProductsCustomerService*MuncieDual ntactService** ForAddPressureLube Add43MK3474-U** For Pressure Lube43MK3474-UMunciePowerProductsCustomerService** ForPressureLubeAdd 43MK3474-U** For Pressure Lube Add 43MK3474-U5 Assy7 Assy5 Assy - 19 Ratio5 Assy - 19 Ratio5 Assy - 19 Ratio5 Assy - 19 Ratio6Muncie Power Products, Inc.
182 SERIES DOUBLE ACTING AIR SHIFT SYSTEM1ConnectDirectlyTo Air ToTank.ConnectDirectlyAir Tank.Do NotDoUseHoseTubing.NotUseOrHoseOr Tubing.3Truck AirTruck AirSupplySupplyTank sEngage48M61261-A (12V LIGHT) (R atorShippedWith PTOShippedWith PTO12 129ITEMQTYPART NO1144MB21643144MB6844244MB6942213 1311 118286321#1 - AIR#1INLET- AIR INLET4237R 118RPressure Protection Valve45M44430Air Tubing – 30'44MB6842Tube FittingTube Fitting – ElbowTube Fitting35T37955Air ValveLight – 12v10334M18002Butt Splice12134T38163111113#4 - CYLINDER#4 - SCRIPTION1AIR VALVEAIR VALVE417#3 - EXHAUST#3 - EXHAUST#2 - CYLINDER#2 - CYLINDERRETRACTEDRETRACTED15411414 K1007FuseElectric Wire – 15'Booted ConnectorDash BracketFace PlateBolt Kit – Bracket82 SERIES DOUBLE ACTINGELECTRIC/AIR SHIFT SYSTEM (OPTION “S”)48T37421-A (12v Light)4 4ConnectDirectlyTo Air ToTank.ConnectDirectlyAir Tank.Do NotDoUseHoseTubing.NotUseOrHoseOr Tubing.Truck AirTruck AirSupplySupplyTank Tank3 31 12 2BatteryBattery- 15 15-16 16BatteryBatteryGroundGround10 10BLUE BLUEBROWNBROWN14 1411 119 ## 9TorqueTorqueMountingMountingBolts to10 ft.lb.Boltsto 10 ft.lb.48T37421-A (12V) (S torShippedWith PTOShippedWith PTO8 8 18 1817 174 4ITEMQTY2116 67 7 12123 319 19345##3 35 5YELLOW/GREEN(tape off,notoff,connected)YELLOW/GREEN(tapenot connected)67813 13910111213141516171819N.S.Muncie Power Products, Inc.PART NODESCRIPTION31M15759Pressure Protection Valve44MB6942Tube Fitting – Elbow43M02203Orifice 4443030T35687NippleTube FittingReducer FittingBreatherAir Tubing – 30'Switch & Light Assembly136MA1005135T4107812v Solenoid Air Valve37T42512Electric Wire – 15'134M18009Ring ash BracketFace PlateWire HarnessFuse34M18250 Spade Connector – Female34T3816336MK1007End CrimpBooted ConnectorBolt Kit – Bracket7
PREVIOUS MODEL CODES FOR AIR SHIFT 82 SERIES PTOSThe table below shows the old style code and the new code which replaces it.PREVIOUS CODEDESCRIPTIONNEW CODECOMMENTAlso add 48T38574BDual Cylinders – Manual Air ControlRDDual Cylinders – Manual Air ControlRGSingle Double Acting Cylinders – Electric/Air ControlSPDual Cylinders – Less Activation KitTQSingle Double Acting Cylinders – Manual Air ControlRVDual Cylinders – Electric/Air ControlS5Dual Cylinders – Less Activation KitTChange to Dual CylindersChange to Dual CylindersCode “5” is Updated to “T”FOR OPTIONS NOT LISTED IN THIS MANUAL CONTACT MUNCIE POWER PRODUCTS CUSTOMER SERVICE: 1-800-367-7867.MOUNTING KITS1STANDARD 20MK8815QTYPART NODESCRIPTIONQTYPART 3515213T62705Gasket.02” 8-Bolt GasketE80 Gasket238ITEM221ML43752Lock WasherHex Nut3METRIC 20MKM802PART NODESCRIPTIONQTYPART NODESCRIPTION88820M4705521ML437522MX4420StudLock WasherHex Nut1223M8024823M8006219 Ratio Space (.248" thick)15 Ratio Spacers (.062" thick)ENDURANTMETRIC STUD KIT 20TK62213ITEMQTYPART NO2DESCRIPTION121388820T6432421ML437522MX4420Stud M12x1.75Lock WasherHex Nut23ITEMQTYPART NO4DESCRIPTION121132M1200133T36299Indicator LightFuse Holder1135M16818334T38163Dash FaceplateConnector221313PRESSURELUBE KIT 43MK3474ITEMQTYPART NODESCRIPTION12311143T4200643T4201245T42015Reducer FittingOrifice ElbowHose14DASH LIGHT 36MK1210-A3482 SERIES SPACERSQTY123See PTO Installation manualfor proper mounting fastenertorque values182 SERIES GASKETS11ITEM2GASKETS/SPACERS313N.S.N.S.43M3474-U (for “U” Option)1111210 ft.lbs.118 ft.lbs.43M0220345M4R53643MBMP6444M0942Orifice FittingHoseAdapterAdapterInstall reducer fitting (Item 1) and elbow(Item 2) shown into the port opposite theindicator switch.4A Member of the Interpump Group201 East Jackson Street Muncie, Indiana 47305800-367-7867 Fax 765-284-6991 info@munciepower.com www.munciepower.com3Specifications are subject to change without notice. Visit www.munciepower.comfor warranties and literature. All rights reserved. Muncie Power Products, Inc. (2018)SP18-03 (Rev. 06-21)2
N.S. 1 36MK1007 Bolt Kit – Bracket 48T37421-A (12V) (S OPTION) ITEM QTY PART NO DESCRIPTION 1 1 44MB2164 Nipple 2 1 31M15759 Pressure Protection Valve 3 4 44MB6844 Tube Fitting 4 2 44MB6942 Tube Fitting – Elbow 5 2 44MB0942 Reducer Fitting 6 1 43M02203 Orifice Fitting 7 2 44M30137 Breather 8 1 45M44430 Air Tubing – 30'
Litho in U.S.A. John Deere Horicon Works M122135 (10/14/94) English - Page 1 BM18415 540 REAR PTO KIT For 425, 445 and 455 Lawn & Garden Tractors PARTS IN KIT Qty. Description 1 Welded PTO Arm 1 Rear PTO Gearbox 2 Ball Switch 1 PTO Shifter Guide 1 PTO Shifter Rod 1 PTO Shield 1 PTO Selector Label 1 M6 Rod End 1 PTO Selector Knob PTO Warning Label
Maximum Switched Engine Speed Highest allowable rpm (min of high idle) Or Disable If PTO/Remote PTO is Enabled Required PTO/Remote PTO Service Brake Override in PTO Enable Recommended PTO/Remote PTO PTO Resume Switch Speed 1000 rpm minimum Clutch Override in PTO Disable Features and P
REBUILT MUNCIE PTO , , I I I For Muncie PTO parts or service call Pro Gear & Transmission, Inc. 877-776-4600 I 407-872-1901 I parts@eprogear.com . 2 MUNCIEPOWERPRODUCTS,INC. SH6&SH8SERIESPTO EXPLODEDVIEW 25ft.lbs. 5ft.lbs. PTOASSEMBLYARRANGEMENTS NO.1ASSEMBLY NO.3ASSEMBLY 5 Cover t etail 5 7 SH6G COVER DETAIL & 0 0 . . . -0 0 0 18 /4
MANUAL INCLUDED WITH THIS PTO. 2. Read PTO installation Manual IN84-03 included with PTO before getting started. Section one applies to all PTO installations including this PTO. 3. Allow Engine and exhaust system to cool before beginning installation. 4. Remove full floor board heat shield from under right side of cab. 5.
The CS6 and CS8 PTO is specially designed to fit automatic transmissions like the Al lison 1000 or 2000 Series or Aisin and older Allison AT, MT, and HT Series, JAT CO, and the Fuller CEEMAT. Using 23 input gear designs and seven inter nal speed ratios, the CS6 and CS8 Series PTO also meets requirements for many popular Puller,
Pro Gear Chelsea PTO Pump Manual to assist in identifying the parts for your Chelsea Power Take Off unit. . Muncie Dry Valve Adapter 3912681800 Muncie DV Adapter 2" SF 3912681799 Muncie DV Adapter 1-1/2" SF 5 Part # D
Step 15 is divided into separate instructions for the 4x4, FA64 series PTO and the 4x2 FA62 series PTO. Read carefully before making the installation. It is important to check for gaps between the PTO and transmission and make sure gear teeth are properly meshed before tightenin
A. The objective is to enable serving railways staff to book tickets using E-pass/PTO which can be applied online and is issued online. 2. Q. What is the benefit of E-pass/E-PTO? A. For E-pass/E-PTO staff does not need to go to pass clerk to apply for pass/Pto. They can apply from the comfort of their homes and get the E-pass/E-Pto.
