700 PROGRAMMING MANUAL - Melsec-fx.ru

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INVERTERFR-A700INVERTERPLC FUNCTION PROGRAMMING MANUALIB(NA)-0600262EG-B(0603)MEEPrinted in JapanSpecifications subject to change without notice.BFR-A700PLC FUNCTIONPROGRAMMING MANUALPLC FUNCTIONChapter 1CC-LinkCOMMUNICATIONChapter 2SEQUENCEPROGRAMMINGChapter 3ERROR CODELISTChapter 4

CONTENTS1.11.21.31.41.51.61.7Block Diagram .2Operation Panel Indication .3PLC Function Specifications.4System Configuration .5Wiring of the Inverter and Personal Computer UsingGX Developer for RS-485 Communication.6Operation by PLC function(Pr. 414 to Pr. 417, Pr. 498, Pr. 506 to Pr. 515) .7Prior to Sequence Program Creation .81.7.11.7.21.7.31.7.41.7.51.7.61.8Precautions for sequence program creation . 8Usable main GX Developer functions . 8Sequence program execution key. 9Communication parameter setting . 10Sequence program write . 11Setting list of built-in PLC function parameter . 12Device Map.131.8.11.8.21.8.31.8.41.8.51.91CONTENTS1. PLC FUNCTIONI/O device map . 13Internal relay (M) device map. 15Data register (D) device map . 15Special relays . 15Special registers. 17Inverter Status Monitoring, Special Registers for Control .231.9.11.9.21.9.31.9.41.9.51.9.6Data that can be read at all times. 23Data that are read by controlling (OFF to ON) the read command . 26How to write data by controlling (OFF to ON) the writecommand. 28Inverter operation status control. 34Inverter parameter access error (D9150) . 36Inverter status (D9151). 361.10 Inverter Parameter Read/Write Method .371.10.1 Reading the inverter parameters. 371.10.2 Writing the inverter parameters . 391.11 User Area Read/Write Method .411.11.1 User parameter read/write method. 411.11.2 User parameter EEPROM read/write method . 421.12 Analog I/O Function .431.12.1 Analog input . 43I

1.12.2 Analog output. 431.131.141.151.16Pulse Train Input Function. 44PID Control . 45Inverter Operation Lock Mode Setting . 47Clearing of Flash Memory for PLC Function . 482. CC-Link COMMUNICATION2.1System Configuration. 502.1.12.1.22.2System configuration example. 50Function block diagram. 51CC-Link Parameters. 532.2.12.32.4CC-Link extended setting (Pr. 544). 53CC-Link I/O Specifications . 54Buffer Memory. 612.4.12.4.22.4.32.4.4Remote output signals(Master module to inverter(FR-A7NC)). 61Remote input signals Pr.544 100(Inverter(FR-A7NC) to master module). 62Remote registers Pr.544 100(Master module to inverter(FR-A7NC)). 63Remote registers Pr.544 100(Inverter(FR-A7NC) to master module). 643. SEQUENCE PROGRAMMING3.1What is refresh system? . 73Response delay in refresh system. 74Scan Time . 75Numerical Values Usable in Sequence Program . 763.8.1IIRelay symbolic language (ladder mode). 69Logic symbolic language (list mode). 71Operation Processing Method of PLC Function . 72I/O Processing Method . 733.6.13.6.23.73.8Outline of operation processings . 66RUN and STOP Operation Processings. 68Program Makeup . 68Programming Languages. 693.4.13.4.23.53.665Overview . 663.1.13.23.33.449BIN (Binary Code). 77

3.8.2Description of Devices.793.9.13.9.23.9.33.9.43.9.53.9.6Device list . 79Inputs, outputs X, Y . 80Internal relays M. 83Timers T . 84100ms, 10ms and 100ms retentive timers . 84Timer processing method and accuracy . 853.10 Counters C .873.10.1 Count processing in refresh system . 883.10.2 Maximum counting speed of counter . 893.113.123.133.14Data Registers D.90Special Relays, Special Registers .91Function List .93How to RUN/STOP the Built-in PLC Function from Outside (Remote RUN/STOP) .943.15 Watchdog Timer (Operation clog up monitor timer) .963.16 Self-diagnostic Function .973.16.1 Error-time operation mode . 983.17 Keyword Registration .993.18 Setting of Output (Y) Status at Switching from STOP Status toRUN Status.1003.19 Instruction Format.1013.20 Bit Device Processing Method .1033.20.1 1-bit processing . 1033.20.2 Digit designation processing . 1033.21 Handling of Numerical Value.1053.22 Operation Error.1063.23 Instructions List .1073.23.13.23.23.23.33.23.4How to use the instruction list. 107Sequence instruction. 109Basic instructions . 111Application instructions. 1133.24 Description of the Instructions .1143.25 Sequence Instructions .1153.25.1 Contact Instructions :Operation start, series connection, parallel connection . LD, LDI, AND, ANI,OR, ORI. 1153.25.2 Connection instructions :IIICONTENTS3.9HEX (HEX Decimal) . 78

ladder block series connection, parallel connection . ANB, ORB . 1183.25.3 Connection instructions :operation result, push, read, pop . MPS, MRD, MPP . 1213.25.4 Output instructions : bit device, timer, counter . OUT . 1243.25.5 Output Instructions : Device set, reset . SET, RST. 1273.25.6 Output instructions : leading edge, trailing edge differential outputs . PLS, PLF1303.25.7 Shift Instructions : Bit device shift . SFT, SFTP . 1323.25.8 Master control instructions : master control set, reset . MC, MCR. 1343.25.9 End Instruction : Sequence program end . END. 1383.25.10Other Instructions : No operation . NOP . 1393.26 Basic Instructions . 1413.26.1 Comparison Operation Instructions . 1413.26.2 Comparison Operation Instructions :16-bit data comparison . , , , , , . 1433.26.3 Arithmetic Operation Instructions. 1453.26.4 Arithmetic Operation Instructions :BIN 16-bit addition, subtraction . , P, -, -P . 1463.26.5 Arithmetic operation instructions :BIN 16-bit multiplication, division . *, *P, /, /P. 1503.26.6 Data transfer instructions . 1543.26.7 Data transfer instructions :16-bit data transfer . MOV, MOVP . 1543.27 Application Instructions . 1563.27.1 Logical operation instructions . 1563.27.2 Logical operation instructions :16-bit logical product . WAND, WANDP . 1573.27.3 Logical operation instructions :16-bit logical add . WOR, WORP. 1603.27.4 Logical operation instructions :16-bit exclusive logical add . WXOR, WXORP . 1633.27.5 Logical operation instructions :16-bit not exclusive logical add . WXNR, WXNRP. 1663.27.6 Logical operation instructions :BIN 16-bit 2’s complement . NEG, NEGP. 1694. ERROR CODE LIST4.1171How to Read the Error Code . 172APPENDIX175Appendix1Instruction Processing Time . 176IV

1. PLC FUNCTIONThis manual describes the functions and devices necessary for 131.141.15Block Diagram .Operation Panel Indication .PLC Function Specifications.System Configuration .Wiring of the Inverter and Personal ComputerUsing GX Developer for RS-485 Communication.Prior to Sequence Program Creation .Device Map.Inverter Status Monitoring, Special Registersfor Control .Inverter Parameter Read/Write Method .User Area Read/Write Method .Analog I/O Function .Pulse Train Input Function .PID Control.Inverter Operation Lock Mode Setting .2345681323374143444547Chapter 1Chapter 2Chapter 3Chapter 41

Block Diagram1.1 Block DiagramHow I/O data are transferred to/from the inverter by the built-in PLC function isexplained using function blocks.(1) I/O data read, write, etc. can be performed by accessing the inverter in thepredetermined method using special relays, special registers, etc.(2) Operation, parameter read/write, etc. can be performed in accordance with thecreated sequence programs (built in the inverter) using input data from the controlinput terminals.With the output signals, output data can be output to outside the inverter from thecontrol output terminals as not only the inverter's status signals but also pilot lampon/off, interlock and other control signals set freely by the user.Output signal*I/O dataSpecial relays,special registers,etc.Inverter CPUInput signal*Built-in sequence programInverter* Setting "9999" in Pr.178 to Pr.189 (input terminal function assignment) and Pr.190 to Pr.196(output terminal function selection) changes these terminals to general-purpose I/O terminals.Refer to the inverter manual for details of Pr. 178 to Pr.189 and Pr.190 to Pr.196.2

Operation Panel Indication1.2 Operation Panel IndicationWhen a PLC program is in execution, P.RUN LED on the operation panel (FR-DU07)or P.RUN display on the parameter unit (FR-PU07) are as shown below table.FR-DU07FR-PU07P.RUNPLC function LEDP.RUN is displayed onthe LCD when PLCfunction is operating.P.RUN60.00 HzSTF FWD PUP.RUN statusOff (normal display)On (inverted display)Blinking (flickering)StatusSequence program is at a stopSequence program is in progressSequence error is occurring1PLC FUNCTIONLED (LCD) operation3

PLC Function Specifications1.3 PLC Function SpecificationsThe following table indicates the program capacity and devices of the PLC function.A700 Sequence SectionControl methodI/O control methodPLC instructionsBasic instructionsRepeated operation (by stored program)RefreshRelay symbolic language (ladder mode)Logic symbolic language (list mode)2332Application instructions18Number ofinstructionProgramming languagePLC instruction 1.9µs to 12µs/step(*1)128 (X: 64 points, Y: 64 points)19 points installed, X: 12 points, Y: 7 points(*2)Number of I/O pointsFR-A7AX, X: 16 pointsFR-A7AY, Y: 6 pointsFR-A7AR, Y: 3 points5 points installed, Input: 3 points, Output: 2 pointsNumber of analog I/O pointsFR-A7AY output: 2 pointsWatchdog timer10 to 2000(ms)Memory capacity6k bytes used by sequence and parameters.Program capacity1k step (Can be edited from 0 to 1022 steps.)Internal relay (M)64(M0 to M63)Latch relay (L)None (Can be set with parameters but will not latch) (*3)Step relay (S)None (Can be set with parameters but will operate as M)Link relay (B)NonePoints16100ms timer: Set time 0.1 to 3276.7s (T0 to T15)Timer (T)Specifications10ms timer: Set time 0.01 to 327.67s100ms retentive timer: Set time 0.1 to 3276.7sPoints16Counter (C)Normal counter: Setting range 1 to 32767 (C0 to C15)SpecificationsInterrupt program counter: NoneData device (D)120(D0 to D119)Link register (W)NoneAnnunciator (F)NoneFile register (R)NoneAccumulator (A)NoneIndex register (Z, V)NonePointer (P)NoneInterrupt pointer (I)NoneSpecial relay (M)256 (M9000 to 9255) with function limitSpecial register (D)256 (D9000 to 9255) with function limit*1 As inverter control is also performed actually, the scan time is approximately 40ms at 500 steps.*2 These signals use the same terminals as used by the input and output signals given in thecommon specifications of the inverter.One point is always necessary for a sequence start (RUN/STOP).*3 Function to latch a device at power failure is not provided.Therefore, select EEPROM for storage using Pr.506 to Pr.515 User parameter (D110 to D119) tohold device values. (Refer to page 41.)DevicesProcessing speedREMARKS No buffer memory is available.4

System Configuration1.4 System ConfigurationThe following shows the system configuration for use of the PLC function. System configuration example GX Developer:Programming toolFR-A700PU connectorRS-232C/RS-485converterMotor3-phase ACpower supplyPOINT Support GX Developer ver.8.0 or more GX Developer SettingPLC seriesPLC typeACPUA0J2H[Project data list] [Parameter] [PLC parameter] [A parameter] «Memory capacity» tab "Program capacity" "Sequence" "main"1k stepREMARKS51PLC FUNCTION Refer to the Inverter instruction manual (applied) for wiring. Refer to the GX Developer manuals for the specifications related to GX Developer and thepersonal computer that uses GX Developer.GX Developer Version xx Operating manualGX Developer Version xx Operating manual (startup) The programming tool that can be used is GX Developer only. (The A6GPP, A7PHP, etc.cannot be used.)

Wiring of the Inverter and Personal Computer UsingGX Developer for RS-485 Communication1.5 Wiring of the Inverter and Personal Computer UsingGX Developer for RS-485 CommunicationPU connectorPersonal computerGX Developer :Programming toolRS-232C-RS-485converterRS-232C connectorzPersonal computer - inverter connection cableMake connection after conversion between RS-232C and RS-485.Examples of commercially available products (as of Sep., '05)TypeSC-FRPCMakerBEIJERSREMARKSWhen fabricating the cable on the user side, refer to the inverter instruction manual (applied).6

Operation by PLC function (Pr. 414 to Pr. 417,Pr. 498, Pr. 506 to Pr. 515)1.6 Operation by PLC function(Pr. 414 to Pr. 417, Pr. 498, Pr. 506 to Pr. 515)I/O data read, write, etc. can be performed by accessing the inverter in thepredetermined method using special relays, special registers, etc.Operation, parameter read/write, etc. can be performed in accordance with thecreated sequence programs (built in the inverter) using input data from thecontrol input terminals.With the output signals, output data can be output to outside the inverter fromthe control output terminals as not only the inverter's status signals but also pilotlamp on/off, interlock and other control signals set freely by the NamePLC function operation selectionInverter operation lock mode settingPre-scale function selectionPre-scale setting valuePLC function flash memory clearParameter 1 for userParameter 2 for userParameter 3 for userParameter 4 for userParameter 5 for userParameter 6 for userParameter 7 for userParameter 8 for userParameter 9 for userParameter 10 for userInitialValueSettingRangeRefer toPage000100, 10, 10 to 50 to 327670 to 999994744444800 to 65535151PLC FUNCTIONParameterNumber7

Prior to Sequence Program Creation1.7 Prior to Sequence Program Creation1.7.1Precautions for sequence program creationPOINT Online change of the sequence program and access to other stations are notallowed.In addition, program read/write from other stations and all PLC memory clearcannot be performed. Back up the ladder configured with the protective function of GX Developer.If any of the instructions (refer to page 107) and devices (refer to page 4) that cannotbe used with the built-in PLC function exists in a sequence program, an instructioncode error occurs at the execution of that instruction.Error codeD9008 10Operation error stepD9010D9011REMARKS Refer to page 25 for the error codes.1.7.2Usable main GX Developer functionsz Parameter or sequence program read/writez Ladder monitorz Device monitorz Device testz All device memory clearz Remote RUN/STOPCAUTIONDevice test ([Online] - [Debug] - [Device test]) of GX Developer can be performed, but ifdevices corresponding to control terminal (e.g. STF, STR) signals are tested, thedevices turn on in the sequence but the inverter does not perform the correspondingoperation.8

Prior to Sequence Program Creation1.7.3Sequence program execution keyParameterNumberNameInitial SettingValue Range0414PLC functionoperation selection01DescriptionPLC function is invalidPLC function is valid(Inverter reset is necessary to make thissetting valid.)The sequence program execution key (STOP/RUN) of the PLC is switched by turningoff/on the SQ signal.POINT Set "1" in Pr.414 PLC function operation selection. For the terminal used for SQ signal input, set "50" in any of Pr.178 to Pr. 189 toassign the function. SQ-SD must be shorted to execute the built-in PLC function.CAUTIONIf the SQ signal is not turned on, the start signal of the inverter is designed tobecome valid by the factory setting of Pr.415 Inverter operation lock mode setting.Open (STOP) the SQ signal-SD terminals when writing a sequence program, forexample.When executing the sequence program, short (RUN) the SQ signal-SD terminals.Remote run/stop of the built-in PLC function can be executed in any of the followingmethods: Setting using the built-in PLC function parameter (contact) Using GX Developer Via CC-Link communication (refer to page 53)CAUTIONWhen "1" is set in Pr.414 PLC function operation selection, auto tuning and machineanalyzer are invalid.The outputs (Y) are cleared by turning the SQ signal off (STOP) after sequence programexecution (SQ signal on).The other devices retain the device data prior to STOP. When you want to clear theremaining device data, power off or reset (short RES-SD for 0.1s, then open) theinverter.91PLC FUNCTIONREMARKS The validity limit of the SQ signal can be controlled using Pr.415 Inverter operation lock modesetting. (Refer to page 47.)

Prior to Sequence Program Creation1.7.4Communication parameter settingPOINTCommunication with GX Developer can not be made if values ofcommunication parameters (Pr.117 to Pr.124) of the inverter are initial settings.Before writing sequence program from GX Developer, communication parametersneed to be set to the GX Developer setting.Set the parameters as shown below.Inverter ParameterInverter Initial SettingGX Developer Setting192 (19200bps)1 (data length: 8 bits, stopPr.119 PU communication stop bit lengthbit: 2 bit)Pr.120 PU communication parity check 2 (with even parity check)Pr.122 PU communication check time9999 (withoutintervalcommunication check)96 (9600bps)0 (data length: 8 bits, stopbit: 1 bit)1 (with odd parity check)9999 (withoutcommunication check)Pr.118 PU communication speedREMARKS Use the operation panel (FR-DU07) or parameter unit (FR-PU04/FR-PU07 option unit) tochange the inverter parameter setting. Either one of an operation panel, a parameter unit orGX Developer (personal computer) can be connected to the PU connector. Refer to the inverter manual (applied) for details of each communication parameter.CAUTION Executing parameter clear/all clear clears the setting value ofcommunication parameters, which disables communication with GXDeveloper.10

Prior to Sequence Program Creation1.7.5Sequence program writePOINTSequence program write can be performed in any operation mode (Externaloperation mode/PU operation mode/Network operation mode). Refer to theinverter manual (applied) for operation mode.When rewriting the PLC function parameters and sequence program using GXDeveloper, check the following:1) Check that the sequence program execution key is in the STOP position (SQ signalis off) (refer to page 9).2) Check that the inverter is at a stop.3) Check that the communication specification setting parameters (Pr.117 to Pr.124) areset correctly. If any of these parameters is set incorrectly, communication with GXDeveloper cannot be made.4) Check the PLC series and sequence program capacity in the GX Developerparameters (refer to page 5).5) Refer to the GX Developer manual and write the sequence program.111PLC FUNCTIONCAUTION A sequence program cannot be written with its steps specified. If written,the sequence program does not run. (The program outside the specifiedrange is initialized.) Do not read the built-in PLC function parameters and sequence programwithout writing them to the inverter once using GX Developer. Since theinverter does not have normal data, always write the built-in PLC functionparameters and sequence program once. Since the built-in PLC function parameters and sequence program arewritten to the flash ROM, there are restrictions on the number of write times.(Approximately 100,000 times) 1K step or more can not be written.Number of steps usable when a program capacity is 1K step are calculatedas below.1 1024-2 steps 1022 stepsTherefore, the write area is 0 to 1022 steps.

Prior to Sequence Program Creation1.7.6Setting list of built-in PLC function parameterThe built-in PLC function parameters are designed to specify the ranges of using thePLC function, e.g. program capacity, device assignment and various functions.ItemSequence programcapacityFile register capacityComment capacityStatus latchSampling traceMicrocomputer programcapacityLatch range settingLink range settingI/O assignmentGX Developer Default6k stepsSetting Range Usable device range 1k stepNoneNoneNoneNoneCannot be set (default)Cannot be set (default)Cannot be set (default)Cannot be set (default)NoneCannot be set (default)L1000 to L2047NoneNoneM0 to 999L1000 to 2047None for S200ms100ms: T0 to 19910ms: T200 to 255(100ms timers since only T0 to 7are available)Cannot be set (invalid if set)Cannot be set (default)Cannot be set (default)L and S cannot be set.Internal relay, latch relay,(Operates as M if set)step relay setting M0 to M63 Watchdog timer setting10 to 2000ms16 points for 100ms, 10ms andretentive timers. Timers haveTimer settingconsecutive numbers. T0 to T15 Cannot be set (default)Counter settingWithout interrupt counters C0 to C15 Can be set using X0 to X3F.Remote run/pauseNoneOtherwise invalid. Pause does notfunction.Setting invalid (since there are noFuse blow: Continuedfuses)Setting invalidI/O verify error: Stop(since there are no I/O modules)Error-time operation modeOperation error: Continued Stop/ContinuedSpecial function module check Setting invalid (since there are noerror: Stopspecial modules)Operation status prior toPrior to STOP/after operationSTOP RUN output modeSTOP is re-output.executionPrint title registrationNoneCannot be setOnline setting cannot be made butKeyword registrationNoneparameter setting is valid.REMARKS The following functions are not supported.1. Constant scan, 2. Latch (device data backup for power failure), 3. Pause,4. Status latch, 5. Sampling trace, 6. Offline switch If parameter clear of the inverter is performed, the above built-in PLC function parameters arenot cleared. For the built-in PLC function parameter setting operation, refer to the GX DeveloperOperating Manual.12

Device Map1.8 Device MapPlug in option ameSTF terminalSTR terminalRH terminalRM terminalRL terminalJOG terminalRT terminalAU terminalCS terminalMRS terminalSTOP terminalRES terminalRemarksExternalterminalEmpty(Can be used as temporary storage)X0 terminalX1 terminalX2 terminalX3 terminalX4 terminalX5 terminalX6 terminalX7 terminalX8 terminalX9 terminalX10 terminalX11 terminalX12 terminalX13 terminalX14 terminalX15 3Y14Y15Y16Y17Y18Y19Y1AY1BY1CY1DY1EY1FNameRUN terminalSU terminalOL terminalIPF terminalFU terminalABC1 terminalABC2 terminalRemarksExternalterminalEmpty(Can be used as temporary storage)DO0 terminalDO1 terminalDO2 terminalDO3 terminalDO4 terminalDO5 terminalDO6 terminalRA1 terminalRA2 terminalRA3 terminalDevice MapExternal I/ODeviceNo.I/O device mapDgitaloutputFR-A7AYRelayoutputFR-A7AREmpty(Can be used as temporary storage)131PLC FUNCTION1.8.1

Device MapDeviceNo.X20X21X22X23X24System I/OX25X26X27X28X29X2AX2BX2CX2DX2ECC-Link I/O remote I/OX2FX3

When a PLC program is in execution, P.RUN LED on the operation panel (FR-DU07) or P.RUN display on the parameter unit (FR-PU07) are as shown below table. P.RUN status FR-DU07 FR-PU07 LED (LCD) operation Status Off (normal display) Sequence program is at a s

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