Liebert Challenger 3000 With Liebert ICOM

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Liebert Challenger 3000 with Liebert iCOM Technical Data Manual - Floor Mounted Systems, Nominal 3 & 5 Ton Systems,Air-Cooled, Water/Glycol-Cooled, GLYCOOL, Chilled Water, Split Systems, 50 & 60 Hz

PRODUCT NOMENCLATUREFigure iProduct model informationBFB LiebertChallenger3000042ASMA Air-CooledC Chilled WaterE EvaporatorG GLYCOOLW Water-Cooled/Glycol-CooledEI0 No HumidifierI Infrared HumidifierS Steam GeneratingHumidifierA 460/60/3B 575/60/3C 208/60/3D 230/60/32 380/60/3J 200/50/3H 230/50/3M 380/415/50/3Nominalcapacity inthousand BTUHE Downflow withEcon-O-CoilF DownflowK Upflow withEcon-O-CoilU UpflowA0 No ReheatE Electric ReheatH Hot Water ReheatG Hot Gas ReheatS SCR ReheatS Standard Scroll Comp, R407CD Digital Scroll Comp, R407CM Small LiebertFOR EVAPORATORiCOM Display7 R407CD Large LiebertFOR CWiCOM Display— PlaceholderNOTEFigure i and Tables i and ii show nomenclature for the complete range of all availableproduct options. Not all combinations are possible. For assistance, contact your local dealer,Liebert representative or call 1-800-543-2778.Split system configurationsTable iStandard Condensing UnitsCapacityEvaporator60 Hz(50 Hz)60 Hz(50 Hz)B*036E(B*035E)B*060E(B*059E)F DownflowU Upflow3 Tons5 Tons*Table iiAir Cooled Prop FanCondensing UnitAir Cooled CentrifugalCondensing UnitWater/GlycolCondensing UnitPFH 42A(PFH 41A)PFH 67A(PFH 66A)MC 40A(MC 39A)MC 65A(MC 64A)MC 44W(MC 43W)MC 69W(MC 68W)Self-contained system configurationsRemote EquipmentCapacity3 TonIndoor UnitAir CooledCondenser@083 02860Hz (50Hz)B*042A (B*040A)60Hz (50Hz)B*046WG (B*045WG)60Hz (50Hz)B*068C (B*072C)60Hz (50Hz)B*067A (B*065A)60Hz (50Hz)B*071WG (B*070WG)—60Hz (50Hz)B#061G (B#058G)———@104 0285 Ton60Hz (50Hz)B*102C (B*101C)F DownflowU Upflow—E DownflowK UpflowSystem TypeAir CooledDSF092-61.5hp Pump1.5hp Pump 50Hz—Glycol-Cooled orSelf-Contained - Water-CooledSelf-Contained - Chilled WaterAir-CooledDSF109 - 82hp Pump 60Hz2hp Pump 50HzDSO109 - 83hp Pump 60Hz3hp Pump 50Hz—Glycol-Cooled orSelf-Contained - Water-CooledGLYCOOL Self-Contained - Chilled Water MCS@#*Drycooler/PumpCSF Fan Speed ControlCSL Liebert Lee-TempTCSV VFD Control

TABLE OF CONTENTSPRODUCT NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INSIDE FRONT COVER1.0PRECISION ENVIRONMENTAL CONTROL FOR INDUSTRIAL, TELECOMMUNICATIONS,MEDICAL AND DATA PROCESSING EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11.1Liebert Challenger 3000. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.2Agency Listed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.0STANDARD FEATURES—ALL SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42.1Cabinet and Frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42.2Electrical Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42.3Fan Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42.4Infrared Humidifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42.5Electric Reheat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42.6Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42.7Liebert iCOM Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53.0CHILLED WATER SYSTEM—STANDARD & OPTIONAL FEATURES . . . . . . . . . . . . . . . . . . . . .63.1Chilled Water System—Standard Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63.1.13.1.23.1.33.1.43.2Cooling Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Modulating Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Three-Way Control Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Line Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6666Chilled Water System—Optional Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63.2.13.2.23.2.33.2.4Two-Way Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Chilled Water Flow Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Hot Water Reheat—Chilled Water Units Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .High Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66664.0REFRIGERATION SYSTEMS—STANDARD AND OPTIONAL FEATURES . . . . . . . . . . . . . . . . . . .84.1Refrigeration System Components—Standard Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84.1.14.1.24.1.34.1.44.1.54.2Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Evaporator Coil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Safety Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Expansion Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Refrigerant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88888Refrigeration System Components—Optional Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84.2.1Digital Scroll Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85.0AIR-COOLED SYSTEM—STANDARD AND OPTIONAL FEATURES . . . . . . . . . . . . . . . . . . . . . .95.1Air-Cooled, Self-Contained Systems—Standard Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . 95.1.15.1.25.2Crankcase Heater and Discharge Check Valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Condenser Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95.2.15.2.2Liebert MC Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Liebert Fin/Tube Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10i

5.3Air-Cooled Split Systems—Standard Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115.3.15.3.25.4Centrifugal Fan, Indoor Condensing Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Propeller Fan, Outdoor Condensing Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Air-Cooled Split Systems—Optional Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125.4.15.4.25.4.3Non-Fused Disconnect Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Pre-Charged Line Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Refrigerant-Line Sweat Adapter Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126.0WATER/GLYCOL-COOLED SYSTEMS—STANDARD AND OPTIONAL FEATURES . . . . . . . . . . . 136.1Water/Glycol Self-Contained Systems—Standard Features . . . . . . . . . . . . . . . . . . . . . . . . . 136.1.16.1.26.2Water/Glycol-Cooled, Self-Contained System—Optional Features . . . . . . . . . . . . . . . . . . . . 136.2.16.2.26.2.36.2.46.2.56.3Water/Glycol-Cooled, Indoor Condensing Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14High Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Factory-Installed Non-Fused Disconnect Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pre-Charged Line Sets—3 Ton Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Refrigerant-Line Sweat Adapter Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14141414Glycol-Cooled Systems—Standard Heat Rejection Devices for Self-Contained andSplit Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146.5.16.5.26.61313131313Water/Glycol-Cooled, Split System—Optional Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146.4.16.4.26.4.36.4.46.5Three-way Regulating Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .High Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Motorized Ball Valve—Digital Scroll Compressor Models Only . . . . . . . . . . . . . . . . . . . . . . .Compressor Crankcase Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Hot Gas Reheat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Water/Glycol Split System—Standard Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146.3.16.4Liquid-Cooled Condensers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Regulating Valves—Non-Digital Scroll Compressor Models Only . . . . . . . . . . . . . . . . . . . . . 13Fan Speed Control Drycooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Glycol Pump Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Glycol-Cooled Systems—Optional Heat Rejection Devices for Self-Contained andSplit Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156.6.16.6.2Dual Pump Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Liebert Quiet-Line Drycoolers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157.0GLYCOOL SYSTEMS—STANDARD AND OPTIONAL FEATURES . . . . . . . . . . . . . . . . . . . . . 167.1GLYCOOL Self-Contained Systems—Standard Features . . . . . . . . . . . . . . . . . . . . . . . . . . . 167.1.17.1.27.1.37.1.47.216161616GLYCOOL Self-Contained System—Standard Heat Rejection Devices . . . . . . . . . . . . . . . . 167.2.17.2.27.3Comparative Temperature Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GLYCOOL Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GLYCOOL Three-Way Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Glycol-Regulating Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Drycooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Glycol Pump Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16GLYCOOL Self-Contained Systems—Optional Features . . . . . . . . . . . . . . . . . . . . . . . . . . . 187.3.17.3.27.3.3High Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Motorized Ball Valve—Digital Scroll Compressor Models Only . . . . . . . . . . . . . . . . . . . . . . . 18Compressor Crankcase Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18ii

7.4GLYCOOL Self-Contained System—Optional Heat Rejection Devices . . . . . . . . . . . . . . . . 187.4.17.4.2Dual Pump Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Liebert Quiet-Line Drycoolers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188.0OPTIONAL EQUIPMENT—ALL SYSTEMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198.1Dual-Float Condensate Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198.2Steam Generating Humidifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198.3Remote Temperature/Humidity Sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198.4Disconnect Switch—Locking Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198.5Disconnect Switch—Non-Locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198.6SCR Reheat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198.7Adjustable Floor Stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208.8High-Efficiency Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208.9Heavy Gauge Industrial Panels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208.10High External Static Blowers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208.11High-Efficiency Motors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208.12Plenums . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208.13Smoke Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208.14High Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209.0COMPREHENSIVE MONITORING DEVICES—OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219.1Enterprise Monitoring Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219.2Network Monitoring Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219.2.19.2.29.2.3Liebert IntelliSlot Unity Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Liebert SiteScan Interface Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Leak-Detection Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2210.0AIR-COOLED DATA—60HZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2311.0AIR-COOLED DATA—50HZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2512.0WATER-COOLED DATA—60HZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2713.0WATER-COOLED DATA—50HZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2914.0GLYCOL-COOLED DATA—60HZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3115.0GLYCOL-COOLED DATA—50HZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3316.0CHILLED WATER DATA—60HZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3517.0CHILLED WATER DATA—50HZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3618.0DIMENSIONAL DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3719.0ELECTRICAL DATA—60HZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4620.0ELECTRICAL DATA—50HZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5221.0GUIDE SPECIFICATIONS—NOMINAL 3 OR 5 TON ENVIRONMENTAL CONTROL SYSTEM . . . . . 56iii

FIGURESFigure 1Figure 2Figure 3Figure 4Figure 5Figure 6Figure 7Figure 8Figure 9Figure 10Figure 11Figure 12Figure 13Figure 14Figure 15Figure 16Figure 17Figure 18Figure 19Figure 20Figure 21Figure 22Figure 23Figure 24System configurations—Chilled water, self-contained . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2System configurations—Water-cooled, self-contained . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2System configurations—Glycol-cooled, self-contained with matching drycooler andpump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2System configurations—Air-cooled, self-contained with matching condensers . . . . . . . . . . . . . . . 3System configurations—GLYCOOL-cooled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3System configurations—Split systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Upflow GLYCOOL Liebert Challenger 3000 with front return . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Chilled water Liebert Challenger 3000 downflow with top return . . . . . . . . . . . . . . . . . . . . . . . . . 7Air-cooled condenser with Liebert Lee-Temp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Outdoor propeller fan condensing unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Upflow GLYCOOL Liebert Challenger 3000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Liebert Liqui-tect zone and area leak detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Cabinet and floor planning dimensions—Upflow (BU/BK) models . . . . . . . . . . . . . . . . . . . . . . . . 37Cabinet and floor planning dimensions—Downflow (BF/BE) models . . . . . . . . . . . . . . . . . . . . . . 38Cabinet dimensions - Split system, 3 ton indoor air-cooled condensing unit . . . . . . . . . . . . . . . . 39Cabinet dimensions - Split system, 5 ton indoor air-cooled condensing unit . . . . . . . . . . . . . . . . 40Cabinet dimensions - Split system, indoor 3 ton water/glycol-cooled condensing unit. . . . . . . . . 41Cabinet dimensions—Split system, 5-ton water/glycol-cooled condensing unit . . . . . . . . . . . . . . 41Cabinet and floor planning dimensions—Split System, propeller fan condensing unit . . . . . . . . 42Cabinet and floor planning dimensions—Split system 5 ton outdoor condensing unit,high ambient and Liebert Quiet-Line models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Liebert MC condenser planning dimensions—MCS028 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Cabinet and floor planning dimensions—Self-contained system, air-cooled fin/tubecondenser or drycooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44Fin/tube condenser and drycooler dimensions, two-fan model. . . . . . . . . . . . . . . . . . . . . . . . . . . . 44Cabinet and floor planning dimensions—Piggyback condenser. . . . . . . . . . . . . . . . . . . . . . . . . . . 45iv

TABLESTable 1Table 2Table 3Table 4Table 5Table 6Table 7Table 8Table 9Table 10Table 11Table 12Table 13Table 14Table 15Table 16Table 17Table 18Table 19Table 20Table 21Table 22Table 23Table 24Table 25Table 26Table 27Table 28Table 29Table 30Table 31Table 32Table 33Table 34Table 35Table 36Condensate pump capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Liebert Challenger 3000 air-cooled data—60Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Air-cooled data—50Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Water-cooled data, 60Hz. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Water-cooled data, 50Hz. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Glycol-cooled data, 60Hz. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Glycol-cooled data, 50Hz. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Chilled water data—60Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35Chilled water data—50Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36Liebert Challenger 3000 electrical data—60Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46Self-contained with SCR reheat 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47Scroll compressor and main fan (for comparison purposes only) . . . . . . . . . . . . . . . . . . . . . . . . . . 48Outdoor condensing units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48Indoor condensing units, water-cooled. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49Liebert MC condensers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49Fan speed control fin/tube condensers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49Indoor condensing units, air-cooled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49VFD-controlled fin/tube condensers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50Liebert Lee-Temp receiver heater pads for use w/Liebert MC and fin/tube condensers . . . . . . 50Drycooler and pump package—95 F (35 C) ambient, 3-phase. . . . . . . . . . . . . . . . . . . . . . . . . . . . 50Liebert fin/tube condensers with Liebert Lee-Temp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50Drycooler only—95 F (35 C) ambient, single-phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51Pumps, three-phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51Liebert Challenger 3000 electrical data—50Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52Scroll compressor and main fan (for comparison purposes only) . . . . . . . . . . . . . . . . . . . . . . . . . . 53Outdoor condensing units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53Self-contained with SCR reheat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53Indoor condensing units air-cooled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54Indoor condensing units water-cooled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54Fan speed control condensers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54VFD controlled condenser. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54Liebert Lee-Temp condensers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54Liebert Lee-Temp receiver heater pads; for use w/DCSL condensers . . . . . . . . . . . . . . . . . . . . . . 54Drycooler & pump package - 35 C (95 F) ambient . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54Drycooler only - 35 C (95 F) ambient . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55Pumps, three-phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55v

vi

Precision Environmental Control for Industrial, Telecommunications, Medical and Data Processing Equipment1.0PRECISION ENVIRONMENTAL CONTROL FOR INDUSTRIAL,TELECOMMUNICATIONS, MEDICAL AND DATA PROCESSING EQUIPMENTData processing power is moving from the specialized environment of the computer room to the officeand the factory floor.At the same time, the applications are growing exponentially. From yesterday’s spreadsheets andword processors, micro- to mid-range computers control LANs and WANs, manage complextelecommunications systems, optimize manufacturing processes and facilitate sophisticated testingand laboratory functions.Computers and sensitive electronics tend to be grouped, often in specialized rooms. This makesoperation and service easier, but it also creates the need for precision environmental control—thecoordinated management of temperature, humidity and air filtration.1.1Liebert Challenger 3000Though electronic equipment rooms share some common protection requirements, their applicationrequirements can vary greatly. The room may or may not have a raised floor or an existing heatrejection loop. Budget and space requirements may limit the options a contractor has.The Liebert Challenger 3000 is available in 10 configurations, with upflow and downflow airdistribution options.The configurations available allow the Liebert Challenger 3000 to be applied to virtually anyscenario. Chilled water models are available to take advantage of a facility’s chillers. DX units areavailable in both self-contained systems, where the compressor is in the indoor unit, and splitsystems, where the compressor is in a remote condensing unit.The Liebert Challenger 3000 occupies 7 square feet (.65 square meters) of floor space. It can belocated in a corner of the room or against a wall, as all service access is from the front of the unit.With room floor space valued at a premium per square foot, the small footprint of the LiebertChallenger 3000 makes economic good sense.1.2Agency ListedStandard 60Hz units are CSA-certified to the harmonized U.S. and Canadianproduct safety standard, CSA C22.2 No 236/UL 1995 for “Heating and CoolingEquipment” and are marked with the CSA c-us logo.1Liebert Challenger 3000

Precision Environmental Control for Industrial, Telecommunications, Medical and Data Processing EquipmentFigure 1System configurations—Chilled water, self-containedPlenumAvailable in 2-way, 3-wayand 4-way Free DischargeGrilles or Solid Plenum forductingA-Frame CoilFigure 2System configurations—Water-cooled, self-containedCondenserWater PipesA-Frame CoilScroll CompressorFigure 3Remote CondenserWater Source(not supplied by Liebert)CondenserSystem configurations—Glycol-cooled, self-contained with matching drycooler and pumpExpansion TankDrycoolerA-Frame CoilScroll CompressorLiebert Challenger 3000 GlycolPumpCondenserGlycol Piping2

Precision Environmental Control for Industrial, Telecommunications, Medical and Data Processing EquipmentFigure 4System configurations—Air-cooled, self-contained with matching oilScroll CompressorFigure 5PiggybackCondenserSystem n TankDrycoolerIntegrated GLYCOOL CoilScroll CompressorFigure 6CondenserGlycolPumpGlycol PipingSystem configurations—Split systemsOutdoor Prop-FanAir-Cooled Condensing UnitScroll CompressorIndoor Centrifugal FanAir-Cooled CondensingUnitRemote Condenser WaterSource (not supplied byLiebert)Expansion TankIndoor Water-CooledCondensing UnitA-FrameCoilScroll CompressorCoaxialIndoor Glycol-Cooled CondenserCondensing Unit3DrycoolerGlycol PumpGlycol PipingLiebert Challenger 3000

Standard Features—All Systems2.0STANDARD FEATURES—ALL SYSTEMS2.1Cabinet and FrameThe frame, 14 gauge, MIG welded tubular and formed steel, provides maximum support while1" (25.4mm) deep steel panels with 1-1/2 lb. (.68 kg) insula

Condensing Unit Air Cooled Centrifugal Condensing Unit Water/Glycol Condensing Unit 3 Tons 60 Hz (50 Hz) B*036E (B*035E) PFH_42A (PFH_41A) MC_40A (MC_39A) MC_44W . Figure 20 Cabinet and floor planning dimensions—Split system 5 ton outdoor condensing u

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