2018 Catalogue DMM USB EXPORT - NICOMATIC

20IDMM CONNECTORSLFNicomaticsignal (LF)contacts are suitable for data signal,& high speed data up to 5 Gbits/s ina 2 mm pitch connector.Turned in house on Swiss screwmachines, they are then assembledand fully inspected by dedicatedworkstations.Made from copper alloy with gold finishing our LF contacts are compatiblewith space, military and airborneenvironments. They exceed MIL-DTL83513G requirements for 500 cyclesas they have been tested up to 2500cycles.To cope with the strong level of vibration and shocks of your applications,we use a multi lips stamped clipmade in beryllium copper for thespring feature. Due to its elasticity andmultiple contact points, it providespermanent electrical conductivitywith vibrations of up to 20G andshocks of up to 100G.IINTRODUCTIONSignalContactSignal or high speed dataUp to 5 Gbit/sELECTRICAL FEATURESDielectric withstandingvoltage sea levelSignal (LF) contacts:Withstanding voltage: 1200 VRMSRated Voltage: 400 VRMSInsulation resistanceSignal (LF) contacts:Insulation resistance: 5 GΩ @500VContact resistanceEIA 364-06CSignal (LF) contacts:Contact resistance @ 3A 7.63 mΩ maxMagnetic permeabilityRelative magnetic permeability: 2.0 µEIA 364-20C*EIA 364-21CASTM A342/A342MDerating(Current carrying capacity)IEC 60512-5-2 Test 5bDMM Connector with only signal (LF) contacts:Max temperature elevation at 3A @ 25 C: 67 CMax temperature elevation at 2.5A @ 85 C: 28 CMECHANICAL FEATURESContact engagement& separation forcesEIA 364-37BMating & unmating forceEIA 364-13DSignal (LF) contacts:Engagement Force: 1.7 N maxSeparation Force: 0.2 N minSignal (LF) contacts:Mating Force: 2.781 N maxUnmating Force 0,2 N minContact replacementContact retention force for Signal (LF) contacts:Initial: 19.74 NAfter 3 replacements: 6.83 NDurabilityDMM Connector with only signal (LF) contacts:500 cycles min, up to 2500 cyclesCrimp tensile strenghtAWG 28: 13.4 N / AWG 26: 22.3 NAWG 24: 35.6 N / AWG 22: 53.4 NHumidityWithstanding voltage sea level after Humidity: 360 VRMSInsulation resistance after Humidity: 1 GΩEIA 364-29CMIL-DTL-83513G §4,5,16 &NICOMATIC requirements for HP & HFEIA 364-08 20 (silver plated conductor)EIA 364-31B NICOMATIC requirementsMethod IVMating & unmating forceEIA 364-13DTen cycles, cycle duration: 24 hours (except steps 7a and 7b).Signal (LF) contacts:Mating Force: 2.781 N maxUnmating Force 0,2 N min*(Between all adjacent contacts & between the shell and each peripheral contact)

IDMM CONNECTORSIHigh speeddata capabilitiesOur signal contacts have been tested andpushed above their data rate limit.These complete data will help you to selectthe right product.RETURN LOSSINSERTION LOSS1R0T0VUSB 2.0-3T-20Y-2R-10V-1YTxSATA III-30SATA III-4USB 3.0-5HDMI 1.4dBdB21SIGNAL CONTACT (LF)RxSATA III-40Rx PCI ExpressTx PCI Express-50-6-60-7-70-8-9-800.161FREQUENCY (GHZ)0.01FREQUENCY (GHZ)61EYE DIAGRAMCROSS TALKRT-10400.00mV-20SATA III-40F90%350.00mY-306Gps450.00mR90%300.00mUSB 3.0250.00mHDMI 1.4200.00mHEIGHT: 345 612p225.225p6FREQUENCY (GHZ)MATERIALMALE CONTACTPCBPin : Copper alloy /Ni Au 1µTail : Copper alloy / Ni Auflash 0,1µ minFEMALE CONTACTClip: Beryllium copper /Ni Au 1,25µTail : Copper alloy / Ni Au0,2µ minMALECONTACTMALE CONTACTBody & pin: Copper alloy /Ni Au 1µCABLINGFEMALE CONTACTClip: Beryllium copper /Ni Au 1,25µBody: Copper alloy /Ni Au 0,2µ minAre you using another protocol? Feel free to contactour test department to get the LITUDE: 393 MV0.01

22IDMM CONNECTORSHPNicomaticHigh Powercontacts are suitable for powersignal up to 30 Amps.Turned in house on Swiss screwmachines, they are then assembledwith an outside clip in order to makethe insertion into the housing easier.Made in copper alloy with gold finishing our HP contacts are compatiblewith space, military and airborneenvironments. They meet the MILDTL-83513G requirements for 500cycles.With a pitch of 4 mm between contacts it is the most compact powerconnection solution on the market.In the same way, all the derating datais available in order to meet yourenvironmental expectations.IINTRODUCTIONPowerContactHigh power or high currentUp to 30 AmpsELECTRICAL FEATURESDielectric withstandingvoltage sea levelEIA 364-20C*High Power (HP) contacts:Withstanding voltage: 800 VRMSRated Voltage: 266 VRMSDielectric withstandingvoltage high altitude (70000 ft)EIA 364-20C*High Power (HP) contacts:Withstanding voltage: 150 VRMSRated Voltage: 50 VRMSInsulation resistanceEIA 364-21CHigh Power(HP) contacts:Insulation resistance: 5 GΩ @500VContact resistanceEIA 364-06CHigh Power(HP) contacts:Contact resistance @ 3A 1.17 mΩ maxMagnetic permeabilityASTM A342/A342MRelative magnetic permeability: 2.0 µDerating(Current carrying capacity)IEC 60512-5-2 Test 5bDMM Connector with only High Power (HP) contacts:Max temperature elevation at 20A @ 25 C: 61 CMax temperature elevation at 20A @ 85 C: 29 CMECHANICAL FEATURESContact engagement& separation forcesEIA 364-37BHigh Power (HP) contacts:Engagement Force: 5 N maxSeparation Force: 0.5 N minMating & unmating forceEIA 364-13DHigh Power (HP) contacts:Mating Force: 9.733 N maxUnmating Force: 1N minContact replacementEIA 364-29CContact retention force for High Power (HP) contacts:Initial: 22.27 NAfter 5 replacements: 22.27 NDurabilityMIL-DTL-83513G §4,5,16 &NICOMATIC requirements for HP & HFCrimp tensile strenghtEIA 364-08 20 (silver plated conductor)HumidityEIA 364-31B NICOMATIC requirementsMethod IVResistance to soldering heatEIA 364-29CDMM Connector with High Power (HP) contacts:500 cycles minAWG 20: 142 N / AWG 18: 200 N / AWG 16: 240 NAWG 14: 412.4 N / AWG 12: 565 NWithstanding voltage sea level after Humidity: 360 VRMSInsulation resistance after Humidity: 1 GΩTen cycles, cycle duration: 24 hours (except steps 7a and 7b).Bath solder T : @260 C, 10 s*(Between all adjacent contacts & between the shell and each peripheral contact)

IDMM CONNECTORSIPOWER CONTACT (HP)Nicomatic Power contacts have been testedunder high current. It brings you completederating information you may need.Derating chartATCURRENT RATING100908025 CAmbient temp.DMM D420 wired - 30 contacts HP (20A)70TEMPERATURE ( C)DMM D420 PCB(F)/cable (M) - 30 contacts HP (20A)60DMM D420 PCB(M)/cable (F) - 30 contacts HP (20A)504030201002004006008001000120014001600TIME (S)ATCURRENT RATING120115TEMPERATURE ( C)11085 CAmbient temp.DMM D420 wired - 30 contacts HP (20A)105DMM D420 CI(F)/cable (M) - 30 contacts HP (20A)100DMM D420 CI (M)/cable (F) - 30 contacts HP (20A)95908502004006008001000120014001600TIME (S)MATERIALMALE & FEMALE CONTACTPCBPin : Copper alloy /Ni Au 0.5µTail : Copper alloy /Ni Au 0.5µMALE & FEMALE CONTACTBody & pin: Copper alloy /Ni Au 0.5µRetention clip: Copperberyllium / Ni 3µCABLINGDerating formula is the following:T raising max(nbr,A) 125 C -T ambiantTIPSMALECONTACTFEMALECONTACT23

24IDMM CONNECTORSHFIINTRODUCTIONCoaxContactRF or high speed dataUp to 20 GhzNicomaticHigh FrequencyDielectric withstandingvoltage sea levelcontacts are suitable for a frequencybandwidth from 400MHz to 11GHz.Dielectric withstandingvoltage high altitude (70000 ft)Turned in house on Swiss screwmachining machines, they are thenassembled with an outside clip inorder to make the insertionin the housing easier.The design and simulation of thecontacts was handled as part of astrong partnership European researchlaboratory. We provide a full range ofcontacts compatible with numerouscables while keeping the same pitchand cavity design.Nicomatic is now able to provide youwith RF harnesses made with flexibleand semi-rigid cable and deliveredwith a test report. By keeping the 4mm pitch between contacts it willdefinitely meet high density expectations.ELECTRICAL FEATURESEIA 364-20C*EIA 364-20C*Insulation resistanceEIA 364-21CContact resistanceHigh Frequency (HF) contacts:Withstanding voltage: 800 VRMSRated Voltage: 267 VRMSHigh Frequency (HF) contacts:Withstanding voltage: 150 VRMSRated Voltage: 50 VRMSHigh Frequency (HF) contacts:Insulation resistance: 5 GΩ @500VEIA 364-06CHigh Frequency (HF) contacts:Contact resistance @ 3A 1.17 mΩ maxMagnetic permeabilityRelative magnetic permeability: 2.0 µASTM A342/A342MImpedance50 Ω or 75 ΩInsulation resistance(between body and central)1000 GΩ @250VVSWR (stationary wave ratio)VSWR (1 10 (-Return loss/20)) / (1-10 (-Return loss/20))**Frequency rangeUp to 20Ghz, please refer to the graphicsInsulation between 2 contactsUp to -80 dB, please refer to the graphicsMECHANICAL FEATURESContact engagement& separation forcesEIA 364-37BMating & unmating forceEIA 364-13DHigh Frequency (HF) contacts:Engagement Force: 5 N maxSeparation Force: 0.5 N minHigh Frequency (HF) contacts:Mating Force: 9.733 N maxUnmating Force: 1N minContact replacementContact retention force for High Frequency (HF) contacts:Initial: 22.27 NAfter 5 replacements: 22.27 NDurabilityDMM Connector with High Power (HF) contacts:500 cycles minEIA 364-29CMIL-DTL-83513G §4,5,16 &NICOMATIC requirements for HP & HFCrimp tensile strenghtDepends of the cable, please consult usEIA 364-08 20HumidityWithstanding voltage sea level after Humidity: 360 VRMSInsulation resistance after Humidity: 1 GΩEIA 364-31B NICOMATIC requirementsMethod IVTen cycles, cycle duration: 24 hours (except steps 7a and 7b).Resistance to soldering heatBath solder T : @260 C, 10 sEIA 364-29C*(Between all adjacent contacts & between the shell and each peripheral contact)**(please refer to the graphics)

IDMM CONNECTORSI25COAX CONTACT (HF)RETURN LOSSINSERTION 0510152005FREQUENCY (GHZ)Straight on pcb (thru)Straight on HFE100D90 on pcb (thru)Straight on UT-04790 on pcb (thru)Straight on HFE100D1520Straight on pcb (thru)Straight on UT-047VSWRCROSS TALKTo obtain value please use:0VSWR [1 10(-Return loss/20)]/[1-10 (-Return loss/20)]-20-40dB10FREQUENCY (GHZ)-60-80-100-12005101520FREQUENCY (GHZ)Straight on HFE100DMATERIALMALE & FEMALE CONTACTPCBPin : Copper alloy /Ni Au 0.5µTail : Copper alloy /Ni Au 0.5µMALE & FEMALE CONTACTCABLINGBody: Copper alloy /Ni Au 0.5µCentral pin: Copper alloy /Ni Au 0.75µDielectric: PTFESleeve: Copper alloy / Ni 3µRetention clip: Copperberyllium / Ni 3µDerating formula is the following:T raising max(nbr,A) 125 C -T environementTIPSMALECONTACTFEMALECONTACT

26IDMM CONNECTORSIINTRODUCTIONALUMINIUMSHELL2SHELLALU NI6061 Ni 20µDMM shell is machinedin aluminum 6061, therecommended alloy foraeronautical application.Light and rugged, its thermalexpansion coefficient correspondsto that of the insulator in order tobe compatible with any intensetemperature cycling.The machining team consists ofspecialists experienced in working on medical PEEK prosthesisand Swiss watch cases. So yes,Nicomatic truly understands smalltolerances ( /- 0.01mm).Finishing is a special chemical nickel, more than 20μ thickness, ableto resist more than 96 hours undersalt spray environment.96HSALT SPRAYRESISTANCE

IDMM CONNECTORSPPSINSULATORIPPS CECOMPLIANTMolded in PPS chargedwith 30% of glass fiber, theDMM insulator is provento be highly reliable.This composite is one of the bestmaterial on the market regarding interms of outgassing performance andlow humidity absorption. It makes ourDMM compliant with high altituderequirements and space applications.Our manufacturing process uses anexclusive molding tool technology.Thanks to machine's modular structure,Nicomatic can produce the entire rangeof arrangements, from 2 to 120 cavities,as standard. Our dedicated team is ableto switch configuration within two hours,which definitely contributes to morethan 98% of one-time delivery ratio.27

28IDMM CONNECTORSIINTRODUCTIONDMMFixinghardware100% of our fixings are manufactured in houseFIXINGSTAINLESS STEEL316LIn the DMM range, fixinghardware can be mountedonto either the male orfemale side, the choiceis yours.Two types of fixings are available tomate to your connection. A rackingtype, and a screw locking type.100%Made of 316L Stainless Steel with apassivated finish, they provide superiorstrength and are compliant with 96hours salt spray exposure.We would like to remind our customersthat we manufacture 100% of ourfixings in-house, which allows us tooffer a large range of shouldered jackpost kits which are compatible withseveral PCB and panel thicknesses.You will definitely find the right fixingfor your application !TIPSNon standard panel thickness? Multilayer PCB?Making a custom fixing hardware is one of our top 3inquiries ! No MOQ, price similar to a standardand part available in 6 weeks at maximum.Just send us your sketch!MADE IN-HOUSESPECIAL KNOWLEDGEFOR STAINLESS STEEL

IDMM CONNECTORSIFIXING HARDWARE05MAINCRAFTSTO PRODUCEDMM29

30IDMM CONNECTORSIINTRODUCTIONDMMAssemblyLineWe combine a major & unique know howNicomatichas automated theassemblyof shellandinsulator. TIPSAn epoxy resin is dispensed between the insulator and shell by a fullyautomated, three axis machine. After polymerization the epoxy becomessolid and acts as a mechanical key. The resulting insert retention is fivetimes higher than the MIL-DTL-83513G requirements.You need a custom shape? Or want to add a personalengraving? Do you need to change your contacts layout?Or change the pitch? Contact us, we can help as part ofour in-house services !

IDMM CONNECTORSIASSEMBLY LINESkiptutorial ConfigurationP.44Let's begin !31

32IDMM ic interferenceEffective shieldingNicomaticKnow-howThe increasing amount of datain electronic systems can have adisastrous result if the impactof cross talk is not anticipated.tools are available on our website. Openings allowwires to be fastened with a band clamp system andalso to ground the shielding of the twisted pair cable.There are 2 backshell designs available, split andmono.In the event of electromagnetic interference(EMI, RFI or EMP), the cable’s conductor actslike an antenna and picks up the radiatedsignals. The reception of this interferencewill inevitably affect the integrity of theinitial signal. Today, data rate is increasingexponentially and high-speed protocols areomnipresent.The split backshell is fully compatible with allNicomatic DMM connectors, and designed as a twopiece shell. The fixing hardware is mounted on theconnector and the locking of the two parts of theshell does not interfere with the harness which ismade independently in a previous stage. This meansthat the hardware is quick and easy to assemble.A proper shielding features as a key part ofthe design.The backshell as a rear part of the NICOMATICDMM MIL-DTL-83513G connector is used tosecure the cable and to avoid stresses to thesoldered/crimped part of the contact. It alsoshields against electrical interference (EMI/RFI protection) with Transfer Impedance(Zt) under 200mOhm from 10 KHz to 400Mhz(compliant with MIL-STD-1377 (screenedcable/connector method). Made of Aluminium6061 with chemical nickel finish, it protectsfrom mechanical damages.The back chimneys are designed in an ellipseshape that is fully compatible with commonbanding systems. Bands and clamping handThe mono backshell is fully compatible with allNicomatic DMM connectors. Given that it is lighterand smaller, it is a smart and cost-effective solutionfor the series stage.The flange has a strong impact on EMI performancein case of panel mounting. As it fills the spacebetween the panel cut and the connector, it greatlyimproves attenuation (up to 15dB). The chart onthe next page represents the attenuation according to the IEEE-STD-299-1997 (Standard Methodfor Measuring the Effectiveness of ElectromagneticShielding Enclosures).In the same way, EMI O-Ring DMM, as an evolution ofthe DMM flange, provides advanced performance forextreme requirements. For more information, pleaseconsult our "Exclusive DMM pages". (P.76)

IDMM CONNECTORSI33EMI/KEY ISSUESFrequency (Ghz)046810121416-5Attenuation (dB)-10-15DMM without flange-20DMM with flange-25-30-35AVAILABLEON YOUTUBE !DMM SPLITBACKSHELL

34IDMM CONNECTORSIINTRODUCTIONMetalisedcompositeLighter - Cost controlRugged body armorDLMMLarge EMI protectionLead-time 3 weeksAlternative solutionToday, Nicomatic can offeryou the best of the innovationon micro-modular connectormarket. A metalized compositeMicroD connector:The DLMM.We all know that every ounce in weightmatters and our DLMM is definitely lighterthan an aluminium connector. It actuallyweights 20% less than the DMM and 40%less than a Backshell. How to achieve suchhigh performance? We use an ULTEM composite shell, which also helps to reduce thecost of manufacturing and is less expensivethan a standard MicroD connector andreduces the lead time up to 3 weeks.Indeed, metalization acts as a strong bodyarmor to protect the DLMM.Qualified in compliance with MIL-DTL83513G and tested under radio frequencyinterferences. Thanks to its copper underlayer, it guarantees high EMI protection,identical to our standard DMM.

IDMM CONNECTORSIDLMM SOLUTIONCu Ni1STOCKED SHELLSize 10Size 16Size 22Size 26Size 322LAYOUT EXAMPLEDLMM WITH THESESTOCKED SHELLS ARE AVAILABLEIN 3 WEEKSOther 2 rowshell arrangements areavailable in 6 weeks.35

36IDMM CONNECTORSIMANUFACTURING

IDMM CONNECTORSI37MANUFACTURINGNICOMATICINSIDEALLMADE INHOUSEQUALITY WITHOUT COMPROMISE

38IDMM CONNECTORSIMANUFACTURINGSuperHumansBehind successthere are talent& involvment

IDMM CONNECTORSIMANUFACTURINGWith ElodieScrewmachiningspecialistWithout doubt, contacts & fixings are some of themost crucial parts of a connector. We met withElodie, one of our young screw-machining specialists.Inside NicomaticAs an expert in Mechanics andMathematics, a screw machinist is aspecialist who can make various kinds ofminiature pieces used in different sectorscharacterised by harsh environments:Aeronautics, automotive, electronics,optical, medical etc.This profession requires a high degree ofprecision and good work methods.Screw machinists make real elementsand products from drawings.They turn the ideas of the engineersinto reality. It’s impressive to see howthey transform raw materials into realproducts: From a steelbar to a connectorfixing for example.Like engineers who develop users’ environments to offer the most suitable solution, machining operators need to takeinto account all external environments inorder to produce the perfect parts.This kind of precision has always interested Elodie, our young machiningoperator: “My dream is to become screwmachining expert and easily produce allkind of miniature parts and help otherpeople to learn this profession.I arrived few years ago as a young operator on combined work-study contract.I learned among passionate people whoshared their experience and skills with meevery day. However, given that I hadjust finished my studies in microtechnology and my team members had at least10 years of experience in this domain, itwas very difficult at the beginning.I had to work hard to establish myself andgain recognition in the male-dominatedworld of screw machining and even frommy team. In my team, I think we are allequal, we wear the same shirt, we work onthe same machines and we can count oneach other."I’m very confident for my future. I wouldlike to continue developing among thebest specialists to help other new arrivalslike myself a few years ago, to teachthem my know-how and tips for screwmachining."Elodie F."Learn amongleading experts !"24 4 YEARSYOAT NICOMATIC39

40IDMM CONNECTORSIMANUFACTURING" If you want to achieve excellence, you have to surround yourself with an excellent team. "" The pieces we manufacture are so tiny, it demands the highest standards and p

EIA-364-20C (Between all adjacent contacts & between the shell and each peripheral contact) (Between all adjacent contacts & between the shell and each peripheral contact) EIA 364-21C EIA 364-06C ASTM A342/A342M EIA 364-13D EIA 364-37B MIL-DTL-83513G §4,5,16 & NICOMATIC requirements for HP & HF EIA 364-29C EI