TRACK WELDING EQUIPMENT LIST UPDATE 09/2020 FOR
Equipment ListTrack WeldingTRACK WELDING EQUIPMENT LISTUPDATE11/2021FOR INTERNAL USE ONLYFor a complete list of Personal Protective Equipment (PPE), referto the current PPE catalog which can be accessed via the employeehomepage website. (Not all items may be approved for use forspecific track maintenance tasks. Refer to the Work ProcedureDocuments in the Engineering Track Maintenance Field HandBook)Use the PPE catalog to locate ordering numbers for additionalwelding helmet replacement parts, such as replacement lenses,filters, suspension, magnification plates, sweat bands, etc.Added:Spark Guard - Track Weld Aluminum Guard10” Straight WedgeTemp-Liquid – Advanced formula not to be stored in 90 degreeRail Expander Jaws – comes in sets of 4Track Weld Modified Frog BuildStorage tube for electrodesPB-21323Page 1 of 32
Equipment ListTrack WeldingTable of ContentsPersonal Protective Equipment .Pages 4-7Fire Prevention Supplies .Page 8Thermite Welding Supplies – General .Pages 9-12Thermite Welding – Pandrol .Pages13-15Thermite Welding – Orgo-thermit .Pages 16-20Electric Arc Welding .Pages 21-25Stick Electrodes and Wire .Pages 24-25Oxy-fuel Gas Equipment Pages 26-27Abrasive Wheels/Grinding Stones .Pages 28-29Grinding Equipment .Pages 30-31Page 2 of 32
Equipment ListTrack WeldingInspection Forms, SignsForm 24248 (pad)Electric Welding EquipmentForm 24249 (pad)Oxy-fuel Equipment InspectionForm 24249M (magnet)Oxy-fuel Equipment Inspection20120Danger Decal Oxygen/Acetylene20109Danger Decal Oxygen/PropaneACUMCHL930VAAcetylene, No Smoking No Open FlamesACUMCHL172VADanger Propane No Smoking Or OpenFlameACUMCHL936VAOxygen, No Smoking No Open FlamesPage 3 of 32
Equipment ListTrack WeldingPersonal Protective Equipment(Check ORR Safety Catalog for additional products)Respiratory Protection(Employee must be fit tested for specific respirator)SubjectRespiratorItem No.383-6900Description3M Half Mask – SmallRespirator383-69013M Half Mask – MediumRespirator383-69023M Half Mask – LargeRespiratorFiltersResp Filters383-6792Respirator383-6676Replacement Filters – HEPA P-100 filtersfor use with 3M 6000Replacement Filters- Multi-Gas/VaporP-100 cartridge for use with 3M 6000Elipse Half Mask- Small/MediumRespirator383-6677Elipse Half Mask- Medium/LargeResp Filters383-6678Elipse Replacement Filters- P-100 filterResp Case383-6284Elipse Respirator Dust Mask Carry CaseRespirators383-6656Respirator Wipe Pads – 100 per box383-6812Welding metWeldingHelmetFiltersItem No.383-5212380-0101Outer 33Inner las 9100X Welding helmet with hardhat adapterSpeedglas 9100MP face seal (non-stockitem)3M ADFLO- Speedglas 9100FX PAPRWelding Helmet (non-hardhat version)3M ADFLO- Speedglas 9100MP PAPRWelding Helmet (hardhat version)3M ADFLO Replacement HEPA Filters for9100FX and 9100MPOutside Protective Plate for Speedglas9100FX and 9100MPInside protective Plate for Speedglas9100FX and 9100MPPureweld PF60ESM PAPR with weldingshield and auto-darkening lensPage 4 of 32
Equipment ListTrack WeldingFace / Eye Protection(wrap-around or mono-goggle required for track dept. abrasive cutting/grinding)SubjectItem No.Wrap-AroundFace ShieldWrap-AroundFace ShieldWrap-AroundFace ShieldWrap-AroundFace sses383-3416Tritan shield with chin protector383-3415Tritan replacement shield (does not includechin cup)Polycarbonate with chin protectorSubjectItem No.Gloves383-2083Welding Gloves – 14” Elkskin SmallGloves383-2084Welding Gloves – 14” Elkskin MediumGloves383-2085Welding Gloves – 14” Elkskin LargeGloves383-2086Welding Gloves – 14” Elkskin X-LargeGloves383-2090Welding Gloves- split leather (lined) smallGloves383-2092Gloves383-9510Welding Gloves- split leather (lined)mediumWelding Gloves- split leather (lined) largeGloves383-2100Welding Gloves- split leather (lined) XLGloves383-2094Welding Gloves- split leather (lined) XXL383-0441383-7425Description383-2325Bionic shield with hard hat adapter (usewith standard brim only)Mono-goggle XTR shade #5383-2313Mono-goggle XTR Clear lens383-1440Welder helper shade #5 oxy-fuel cuttingsafety glassesWelding GlovesDescriptionPage 5 of 32
Equipment ListTrack WeldingWelding Jackets/Sleeves/LeggingsSubjectItem No.DescriptionJacket383-5594Kevlar Twill Jacket 30”, medJacket383-5530Kevlar Twill Jacket 30”, largeJacket383-5550Kevlar Twill Jacket 30”, XLJacket383-5560Kevlar Twill Jacket 30”, 2XLJacket383-5481Kevlar Twill Jacket 30”, 3XLJacket383-5546Kevlar Twill Jacket 48”, Jacket383-0920Jacket383-0921Kevlar Jacket w/ leather sleeves w/ orangevest, mediumKevlar Jacket w/ leather sleeves w/ orangevest, largeKevlar Jacket w/ leather sleeves w/ orangevest, XLKevlar Jacket w/ leather sleeves w/ orangevest, 2XLKevlar Jacket w/ leather sleeves w/ orangevest, 3XLKevlar Jacket w/ leather sleeves w/ orangevest, 4XLCotton Welding Jacket w/ orange vest,smallCotton Welding Jacket w/ orange vest,mediumCotton Welding Jacket w/ orange vest, largeJacket383-0922Cotton Welding Jacket w/ orange vest, XLJacket383-0923Cotton Welding Jacket w/ orange vest, 2XLJacket383-0924Cotton Welding Jacket w/ orange vest, 3XLJacket383-0925Cotton Welding Jacket w/ orange vest, 4XLJacket383-0926Cotton Welding Jacket w/ orange vest, 5XLSleeves383-7790Kevlar Welding Sleeve – 14” with elasticPage 6 of 32
Equipment ListSubjectTrack WeldingItem No.DescriptionSleeves383-9497Canvas, welding sleeve, 22” overall lengthSleeves383-2400Leggings383-5570Made of Top grain Goatskin leather andcotton, 22” overall lengthLeather leggings, 15” with velcroLeggings383-5592Leather Legging, 15” with spring clipWelders VestSubjectItem No.DescriptionWelders Vest383-8036FR Rated tear-away, Regular, pocketsWelders Vest383-8037FR Rated tear-away, Jumbo, pocketsWelders Vest383-8047FR Rated tear-away, Super Jumbo, pocketsWelders Vest383-8046FR Rated tear-away, Big and Tall, pocketsPage 7 of 32
Equipment ListTrack WeldingFire Prevention SuppliesSubjectItem No.DescriptionSprayer380-22875 gallon sprayer w/nozzle – galvanizedSprayer380-00255 gallon sprayer w/nozzle – rigid plasticSprayer380-32502.5 gallon sprayer – pressurizedSprayer220-3520Seko Jet Neat Foam DispenserSpark Guard380-0014Track Weld aluminum spark guard full sizeSpark Guard380-7876IRS spark guard – canvasSpark Guard380-7877Anemometer200-0100Welding Tent380-7890Welding Tent380-7891IRS (replaceable canvas for above sparkguard – 380-7876)Anemometer – Measures Wind,Temperature and Humidity8’ x 8’ with windows, rail clamps (comeswith solid top accessory) (IRS)Solid top for use with 380-7890 (IRS Tent)Welding Tent380-78973’ x 6’ Patch material with glueSubjectItem No.Foaming AgentFire ControlFoamFire ControlFoamFire riskAssessmentDescription380-2251Buckeye fire control foam (5 Gal)380-2250Buckeye fire control foam (32 OZ bottle)Form24309Engineering Fire Risk Assessment BookPage 8 of 32
Equipment ListTrack WeldingThermite Welding Supplies – GeneralStraightedges/GaugesSubjectItem No.DescriptionStraightedge410-7082Adjustable Straightedge 39” RailtechStraightedge410-7079Straightedge 36” StarrettStraightedge410-2022Taper Gauge410-20108” Slotted Straightedge for checking railbase collarsTaper Gauge –StarrettStraightedgeKit410-2026SubjectItem No.Weld Auditing Kit, includes 36”straightedge, 8” slotted straightedge, andtaper gaugeAlignment lignmentPlateAlignmentPlate Repair552-4500AlignmentPlate 02552-4501Description12” long with head protector (to be usedonly where alignment plates will not fit)(can be used for head repair welds)10” straight wedge (to be used only wherealignment plates will not fit)Short Wedges (not to be used in place ofalignment plates)I.R.S. Rail Alignment Plates (On tie style)I.R.S. Rail Alignment Plate Repair Kit,includes roll pins, washers, and nut for jacksand base slide plates. (On tie style only)I.R.S. Slide plate replacement kit (On tiestyle only)I.R.S. Rail Alignment Plates – Slip-over tiestyleI.R.S. Rail Alignment Plate repair Kit (Slipover tie style only)I.R.S. Rail Alignment Plates (for Vosslohconcrete ties only)PortaCo Rail Alignment PlatesPage 9 of 32
Equipment ListTrack WeldingSubjectItem ail alignment binder (includes rail bracketand spreader jack)Rail alignment jacks (JB Railroad Co)410-0124Time / Temperature MeasuringSubjectItem 960Description410-0090Large Digital Timer for Easy Viewing ofPreheat and Take-DownSportline Waterproof Digital Stopwatch410-7418250º F Temp-StickTemp-Stick410-7333450º F º F Tempilaq – liquid temp indicatorCAN NOT BE STORED IN 90 DEGREETEMPERATURES.500º F Temp-StickTemp-Stick410-7351700º F Temp-StickTorchSubjectItem 372In-line Gauge set for use with Oxy-PropaneTorchIn-line Gauge set for use with Oxy-PropaneTorch (low profile)Victor HD310C Torch HandleTorch552-6562Thermite Preheating Tip (Railtech)Cooling Cap552-6201Cooling Retarder CapWeld Blanket380-7889Welding Blanket (3x3)Page 10 of 32
Equipment ListTrack WeldingTools and EquipmentSubjectItem No.DescriptionWeld Shear576-0810Weld Shear576-0012Modern Track – Shear Blades (set) GeismarWeld Shear576-0013Modern Track – Whip Hoses (set) GeismarWeld Shear576-0014Modern Track – Rail Grip Rod GeismarWeld Shear598-9034Matweld 05100AModern Track – Hydraulic Shear Geismar(model MTMESNMTMAWP)Weld ShearMatweld Shear Blades (set)Weld ShearStanley Weld ShearWeld Shear570-7406Stanley – Weld Shear Blades (set)RailExpanderRailExpander410-5533Replacement Jaw for Geismar TH-120(includes all 4)Replacements Jaw for Simplex (RP120A,RP120B, RP120G) Set of 4 jaws410-3145Misc. Small ToolsSubjectItem No.Bolt hole Deburring Tool411-3868Bolt hole Deburring Tool417-3944418-0211411-3867410-6851Bolt hole de-burring kit for 1” impact,includes impact adapter, threaded shaft, andbull nose grinding stoneDeWalt impact wrenchSocket hex bit2” x 3”- 5/8” arbor abrasive stone25’ Measuring Tape w/magnetic tips270-01101-1/4 in. x 40 ft. measuring tape410-5462TapeMeasureTapeMeasureRail WearGaugeStep GaugeDescriptionWire Brush411-7369Measures rail head / gage face wear on5-1/2” and 6” base railTrack step gauge, measures wear on trackcomponentsWire BrushMarker410-4012Pumper Metal Marker (White)410-2023Page 11 of 32
Equipment ListSubjectTrack WeldingItem No.DescriptionChisel410-0975Hot Cut ChiselChipProtectionBallast Fork410-9268Heat Shrink Tubing for striking tools410-18336 tine ballast fork for ntWeld MateBarsWeld MateBarsLog Book410-7895552-772412” x 30” Welder-mate Cushion KneeSaver – Orange34” x 30” Welder-mate Cushion KneeSaver – OrangeCarbide mold file, flat on one end, curvedon other end. (15” x 1”)Universal Demolding Tool for Orgo-thermitand Railtech, standard and wide gapDye Penetrant Cleaner (use on DF typedefects on Head Repair Welds)Dye Penetrant (use on DF type defects onHead Repair Welds)Dye Penetrant Developer (use on DF typedefects on Head Repair Welds)Weld Mate Bars stamped 115#/119#552-7785Weld Mate Bars stamped 133#/136#PB-24095Field Welder Log Book460-7115Thermite Debris Bucket for thermite 7912Page 12 of 32
Equipment ListTrack WeldingThermite Welding Supplies – PandrolHardware/ConsumablesSubjectItem No.DescriptionMold Clamp552-6431Mold ClampSlag Basin552-0018Slag Basin w/ slotted handlesCrucible Fork552-0019Crucible Fork w/ Slag Pan removalIgniters552-6371Weld Igniters 11-1/2” length (each)Paste552-6493Refractory Paste – (1 Tube for 6 welds)Packing Sand552-6457Crucible552-6233Premix Packing Mud (included in kitpurchase – packed separately-5 per box)One Shot Crucible – StandardBase Plate552-4555Base Plate 107# to 141# RailBase Plate552-4801Compromise Weld Base Plate 85# to 140#Base Plate552-4556Wide Gap Weld Base Plate 107# to 140#Jackets552-5262Jacket 107# to 140#Jackets552-5263Wide Gap Weld Jacket 107# to 140#Torch Stand552-6576Adjustable Torch StandWelding Kits(Weld kits come complete with packing mud-packaged separately)SubjectItem No.DescriptionWeld Kit552-5507100# OM KitWeld Kit552-5537112#/115# RE to 90# RA (Right Hand)Weld Kit552-5536112#/115# RE to 90# RA (Left Hand)Weld Kit552-5515112#/115# RE to 100# OM (Right Hand)Weld Kit552-5516112#/115#/119# RE KitWeld Kit552-5374115# RE 1/4” Head WornPage 13 of 32
Equipment ListSubjectTrack WeldingItem No.DescriptionWeld Kit552-5547115# RE New to 115# RE Worn KitWeld Kit552-5549133# RE to 115# RE Kit (Right Hand)Weld Kit552-5545133# RE to 115# RE Kit (Left Hand)Weld Kit552-5526133# RE KitWeld Kit552-5527133# RE 1/4” Head WornWeld Kit552-5546133# RE New to 133# RE Worn KitWeld Kit552-5530136# RE KitWeld Kit552-5531136# RE 1/4” Head Worn KitWeld Kit552-5561136# RE New to 136# RE Worn KitWeld Kit552-5534141# RE KitWeld Kit552-5270Universal Multi-use Kit - For any 6” baserail. (Use stepped briquette for 1/4” offsets552-5299)Base Briquette (3-piece)(Stand-alone base bricks – straight and stepped)(available in a box of 6)SubjectItem No.Weld Kit552-5298Weld Kit552-5299DescriptionBase Briquette, new to 1/4” worn, for5-1/2” base railBase Briquette, new to 1/4” worn, for6” base railPage 14 of 32
Equipment ListTrack WeldingWide Gap Welding Kits(Weld kits come complete with packing mud-packaged separately)SubjectItem No.DescriptionWeld Kit552-5570115# RE WGW 2-3/4” Gap (Head Worn)Weld Kit552-5724133# RE WGW 2-3/4” Gap (Head Worn)Weld Kit552-5785136# RE WGW 2-3/4” Gap (Head Worn)Weld Kit552-0104141# RE WGW 2-3/4” Gap (Head Worn)Head Repair Welding Kits(Weld kits come complete with packing mud-packaged separately)SubjectItem No.Weld Kit552-5370Weld Kit552-5300Weld Kit552-5575Weld Kit552-1001Description115# RE Head Wash 2” (2-piece only)(Head Worn)133# RE Head Wash 2” (2-piece only)(Head Worn)136# RE Head Wash 2” (2-piece only)(Head Worn)141# RE Head Wash 2” (2-piece only)(Head Worn)Page 15 of 32
Equipment ListTrack WeldingThermite Welding Supplies – Orgo-thermitHardwareSubjectItem dable Single Use Crucible - Safe Startwith ignition capOrgo-thermit Igniter (36 per tube)Tongs410-7510Orgo-thermit Fire TongDemolder410-0512Demolding Multi-purpose Tool 1” gapBurnerSaddleSlag Pan552-6727Orgo-thermit Burner Saddle552-6763Orgo-thermit Slag PansSlag Pan Tool552-6766Slag Pan Removal ToolClampingDeviceExt Tube552-6768Lightweight Universal Clamping valToolMold Shoes410-7960410-7540Extension Tube for Lightweight Clamp (usewith head repair weld kits)Setting Gauge for 1” Gap and Torch StandPlacementSetting Gauge for 2-3/4” Wide Gap andTorch Stand PlacementDegradable Crucible Removal Tool552-6745Universal Mold Shoes for 85# - 100# (pair)552-6771Mold Shoe, Close Quarter, Left handHinged for 2 piece onlyUniversal Mold Shoes for 1 inch 112# 141# 2-piece only (pair)Mold Shoes for 1 inch 112# - 141#(3-piece) (pair)Mold Shoes for Head Repair Welds only(2-piece) (pair)Mold Shoes for Wide Gap Weld (3-piece)410-7965(jackets)Mold Shoes(jackets)Mold Shoes(jackets)Mold Shoes(jackets)Mold Shoes(jackets)Mold Shoes(jackets)552-6750552-6782552-6770552-6785Page 16 of 32
Equipment ListTrack WeldingSubjectItem No.DescriptionBase Plate552-6788Base Plate for 1” weld (3-piece only)Base Plate552-6789Base Plate460-1270Base Plate for 2-3/4” Wide Gap Weld(3-piece only)4 corner adjustable base plate (3-piece only)1 inch Welding Kits (2-piece)(Weld kits come complete with luting sand-packaged separately)SubjectItem No.DescriptionWeld Kit552-659890#RA IH KitWeld Kit552-6606100# RE IH KitWeld Kit552-6592115# RE IH KitWeld Kit552-6594115# HW (1/4” Head Worn) IH KitWeld Kit552-6597132# RE IH KitWeld Kit552-6455132# HW (1/4” Head Worn) IH KitWeld Kit552-6642133# RE IH KitWeld Kit552-5550133# HW (1/4” Head Worn) IH KitWeld Kit552-6600136# RE IH KitWeld Kit552-6610136# HW (1/4” Head Worn) IH KitWeld Kit552-6620141# RE IH KitPage 17 of 32
Equipment ListTrack Welding1 inch New to Worn Welding Kits (2-piece)(Weld kits come complete with luting sand-packaged separately)SubjectItem No.DescriptionWeld Kit552-6612115# New to 115# 1/4” Worn KitWeld Kit552-5551133# New to 133# 1/4” Worn KitWeld Kit552-6616136# New to 136# 1/4” Worn Kit1 inch Transition Welding Kits (2-piece)(Weld kits come complete with luting sand-packaged separately)SubjectItem No.DescriptionWeld Kit552-6617132#/136# to 141# KitWeld Kit552-8001133# to 136# KitHead Repair Welding Kits(Weld kits come complete with luting sand-packaged separately)SubjectItem No.DescriptionWeld Kit552-6595115# Head Repair Kit (2-piece only)Weld Kit552-6598132# Head Repair Kit (2-piece only)Weld Kit552-6601133# Head Repair Kit (2-piece only)Weld Kit552-6605136# Head Repair Kit (2-piece only)Weld Kit552-6621141# Head Repair Kit (2-piece only)1 inch Transition Welding Kits (3-piece)(Weld kits come complete with luting sand-packaged separately)SubjectItem No.DescriptionWeld Kit552-5548132#/136# to 141# KitWeld Kit552-8000133# to 136# KitPage 18 of 32
Equipment ListTrack Welding1 inch Welding Kits (3-piece)(Weld kits come complete with luting sand-packaged separately)SubjectItem No.DescriptionWeld Kit552-6599115# RE IH KitWeld Kit552-6401115# HW (1/4” Head Worn) IH KitWeld Kit552-6643133# RE IH KitWeld Kit552-6644133# HW (1/4” Head Worn) IH KitWeld Kit552-6626132# HW (1/4” Head Worn) IH KitWeld Kit552-6602136# RE IH KitWeld Kit552-6459136# HW (1/4” Head Worn) IH KitWeld Kit552-5544141# RE IH KitWeld Kit552-5543141# HW (1/4” Head Worn) IH Kit1 inch New to Worn Welding Kits (3-piece)(Weld kits come complete with luting sand-packaged separately)SubjectItem No.DescriptionWeld Kit552-6603133# New to 133# 1/4” Worn KitWeld Kit552-6623132# New to 132# 1/4” Worn KitWeld Kit552-6646136# New to 136# 1/4” Worn KitWide Gap Welding Kits (3-piece)(Weld kits come complete with luting sand-packaged separately)SubjectItem No.DescriptionWeld Kit552-6565115# RE 2-3/4” Wide Gap KitWeld Kit552-6640133# RE 2-3/4” Wide Gap KitWeld Kit552-6604136# RE 2-3/4” Wide Gap KitWeld Kit552-6625141# RE 2-3/4” Wide Gap KitPage 19 of 32
Equipment ListTrack WeldingBase Briquette (3-piece)(Stand-alone base bricks – straight and stepped)(available in a box of 12)SubjectItem No.DescriptionWeld Kit552-6703Weld Kit552-6704Weld Kit552-6706Weld Kit552-67055-1/2” straight base brick for use up to 1/8”offset6” straight base brick for use up to 1/8”offset5-1/2” stepped base brick for use on 1/8” to1/4” offset6” stepped base brick for use on 1/8” to 1/4”offsetPage 20 of 32
Equipment ListTrack WeldingElectric Welding EquipmentCable/ConnectionsSubjectItem No.DescriptionElectrodeHolderElectrodeHolderGround Clamp469-7743Electrode Holder 500 Amp469-7872Electrode Holder 300 Amp460-0200Ground Clamp 500 Amp (C-type)Connectors469-4259Male/Female ConnectorsCable099-03002.0 Welding CableCable099-03333.0 Welding CableToolsCarbon Block410-7933Carbon Block (Track-weld)Copper Bar410-7945Frog Assembly410-3150Copper Backing Bar 1/4”x 3”x 18” TrackweldCopper Frog AssemblyRail EndAssemblyNeedle Scaler410-7883Copper Rail End Assembly410-7880Air Needle ScalerAir Nozzle410-2133Air Gun & NozzleHammer410-2286Hammer410-24832lb. Ball-Peen Hammer with FiberglasHandleChipping HammerWelding Seat460-4880Arc Welder Seat with air connectionsWelding Seat460-4881Welding Seat460-6815Air hose assembly to be used with welderseat 460-4880 (hoses, manifold, blow gun)Arc Welder Seat – ErgonomicFan380-0085Allegro Axial Fan – UPRR RequiredBlanket380-7889Welding BlanketWire Brush411-7369Wire BrushPage 21 of 32
Equipment ListSubjectTrack WeldingItem No.DescriptionStraightedge410-7070Straightedge 24” StarrettWelders Pliers410-9133Cutoff PliersTempilstick410-7342500º F Temp-stickTempilstick410-7351700º F Temp-stickTempilstick410-73601000º F Temp-stickTempilstick410-73701200º F Temp-stickRail endHeaterRadius Gauge575-7090Teleweld Rail End Heater (complete)410-1980Gauge410-1990Complete set – 1/4”, 5/8”, 1/2” and 1-1/2”radius gaugesFrog Flangeway Gauge 5/8” RadiusUmbrella380-03107’ Welders UmbrellaUmbrella380-0311Double Clamp, Umbrella HolderStorage Tube460-0034Storage Tube460-0033Praxair plastic weather resistant electrodestorage tube – 14”Airgas plastic weather resistant electrodestorage tube – 18”Arc-Air Gouging/CuttingSubjectItem No.DescriptionArcAir468-4750Profax Arc Air TorchArcAir468-4755Profax Arc Air Replacement 45ArcAir460-0490Arc Air Carbon Gouging Electrodes5/16”x12” round (50 per package)Arc Air Carbon Gouging Electrodes3/8”x12” round(50 per package)Arc Air Carbon Gouging Electrodes3/8”x5/32”x12” flat (50 per package)Arc Air Carbon Gouging Electrodes5/8”x3/16”x12” flat (50 per package)Page 22 of 32
Equipment ListTrack WeldingWire Feed EquipmentMillerSubjectItem No.DescriptionWire Feeder468-4756Wire Feeder468-4757Miller Extreme ArcReach SuitCase 12, 5/64”Drive Rolls, Profax Feeder Gun (set to readamperage)5/64” Drive RollsWire FeederGun (Profax)Wire FeederGun (Profax)Wire FeederGun (Profax)Wire FeederGun (Profax)Wire FeederGun (Profax)Wire FeederGun (Profax)Wire FeederGun (Profax)468-4758Liner for Profax Wire Feeder Gun468-4759Profax Wire Feeder Gun w/Miller Insulated Nozzle for Profax Wire FeederGun (Non-stock ordered from Track Weld)Goose neck for Profax Wire Feeder Gun(Non-stock ordered from Track Weld)Contact tip for Profax Wire Feeder GunThread Protector for Profax Wire FeederGunRepair kit for Profax Wire Feeder GunLincolnWire FeederGun (Lincoln)Wire FeederGun (Lincoln)Wire FeederGun (Lincoln)Wire FeederGun (Lincoln)Wire FeederGun (Lincoln)Wire FeederGun (Lincoln)Wire FeederGun 68-0105468-0106Lincoln Pro Innershield Gun Contact Tip(Pkg of 10)Lincoln K126 Feeder Gun Contact TipHolderLincoln K126 Wire Feed Gun Thread Coverfor Contact Tip HolderLincoln K126 Pro Innershield Wire FeedGunLincoln 14 PIN Control Cable for RemoteFeeder UseLincoln K126 Wire Feed Gun Cable LinerLincoln K126 Wire Feed Gun 6 inchGooseneckPage 23 of 32
Equipment ListTrack WeldingWelding Electrodes – Stainless TypeSubjectItem No.DescriptionElectrode460-40601/8” Stick Electrode (seal cracks in mang)Electrode460-10435/32” Stick Electrode (seal cracks in mang)Welding Electrodes – Rail SteelSubjectItem No.DescriptionElectrode460-1512Postle 3/16” Stick Electrode – Rail 0-6901Railbuild 540 3/16” Stick Electrode – RailSteelRailbuild 540M 1/4” Stick Electrode – RailSteelRailbuild 540 5/64” Wire – 30 lb. Spool –Rail SteelWelding Electrodes – Mild SteelSubjectItem No.DescriptionElectrode460-31583/32” 7018 Stick ElectrodeElectrode460-31131/8” 7018 Stick ElectrodeElectrode460-32013/16” 7018 Stick ElectrodeElectrode460-32451/4” 7018 Stick ElectrodeElectrode464-25475/64” 7018 Flux-cored WirePage 24 of 32
Equipment ListTrack WeldingWelding Electrodes – Manganese SteelSubjectItem No.DescriptionElectrode460-10423/16” Frogbuild Stick ElectrodeElectrode460-10477/32” Frogbuild Stick ElectrodeElectrode460-11003/16” FrogMang Stick ElectrodeElectrode460-11011/4” FrogMang Stick de460-6905Electrode460-1036Track-Weld Frogbuild 5/64”wire – 30 lb.SpoolTrack-Weld Modified Frogbuilt 5/64’wire –30 lb. SpoolLincoln 5/64” Frog Mang Wire – 25 lb.SpoolPostle 5/64” Frog Tuff Wire – 25 lb. SpoolPage 25 of 32
Equipment ListTrack WeldingOxygen / Fuel-Gas EquipmentSubjectItem No.DescriptionRegulator468-5987SR450D Oxygen RegulatorRegulator468-6099SR460A-510 Acetylene RegulatorRegulator468-6155SR461B Propane RegulatorHose190-2835Oxy-fuel Hose – Grade T 3/8” 50 ft. longHose190-2865Oxy-fuel Hose – Grade T 3/8” 100 ft. longTorch468-5372Victor HD310c Torch HandleTorch468-5260Victor Cutting Attachment 75º AngleTorch468-5204Victor Cutting Attachment 90º AngleTorch468-4924Torch468-4868Torch468-50361601c Cutting Torch 75º Angle(one piece cutting torch)ST1600c Cutting Torch 90º Angle(one piece cutting torch)One Piece 36” Cutting Torch - 75º AngleTorch468-9011Flashback Arrestors – Torch MountTips468-2183Acetylene 5-1-101 Cutting TipTips468-2127Acetylene 4-1-101 Cutting TipTips468-1847Acetylene 3-1-101 Cutting TipTips468-4644Propane Cutting Tip #6 – VictorTips468-4588Propane Cutting Tip #5 – VictorTips468-4532Propane Cutting Tip #4 – VictorTips552-6562Railtech – Torch Preheating HeadCylinderLifting SlingFrictionLighterFlints050-4840Synthetic Gas Cylinder Sling410-3466Friction Lighter – Single Flint410-3475Renewal Flint ( 5 per package)Tip Cleaner464-3682Tip CleanerPage 26 of 32
Equipment ListSubjectRepair KitTrack WeldingItem No.469-3782DescriptionOxy-fuel hose repair kit for 5/16” to 3/8”hosePage 27 of 32
Equipment ListTrack WeldingAbrasive WheelsCutoff WheelsSubjectItem No.DescriptionAbrasive411-666826” x 3/16” x 1-3/4” Arbor – O’BearAbrasive411-668528” x 1/4” x 1-3/4” Arbor – 1-635216” x 1/8” x 1” Arbor Premium AbrasiveWheel (Hydraulic and Gas Saws) Bullard16” x 1/8” x 1” Arbor Premium AbrasiveWheel (Hydraulic and Gas Saws) Norton14” x 1/8” x 1” Arbor Abrasive WheelGrinding StonesSubjectItem sive411-43908” x 1” x 5/8” Arbor Abrasive Stone(RedHill)8” x 1” x 5/8” Arbor Abrasive Stone(Norton)6” x 1” x 5/8” Arbor Abrasive StoneAbrasive411-55608” x 1” x 3/4” Arbor Abrasive StoneAbrasive411-11988” x 2” x 1” Arbor Abrasive StoneAbrasive411-157712” x 2” x 1” Arbor Abrasive 867Abrasive411-5966Abrasive411-43886” x 3” x 5/8” – 11 Abrasive WheelProfile Grinding Wheel6” x 4-3/4” x 2” x 5/8” – 11Abrasive Grinding Wheel2” x 3” x 5/8” – 11 Abrasive Wheel (ForBolt holes)10” x 1-1/2” x 1” Abrasive Wheel(Type 6 – Recessed-MC-3 Switch Grinder)4” x 3” x 5/8” -11 Profile stone (forMatweld Precision Frog Grinder) Suppliedby Industry Railway SuppliersPage 28 of 32
Equipment ListTrack WeldingGrinding DisksSubjectItem 4Abrasive411-4860Description9” x 1/4” x 5/8” – 11 Grinding Disk(6600 rpm)7” x 1/4”x 5/8” – 11 Grinding Disc(8500 rpm)8” x 1/8” x 5/8” Abrasive Slotting Wheel(7640 rpm)7” x 1/8”x 5/8” – 11 Grinding Disk(8600 rpm)Page 29 of 32
Equipment ListTrack WeldingGrinding EquipmentProfile GrindersSubjectItem No.DescriptionProfile Grinder576-0900Profile GrinderProfile Grinder576-1010576-0500Profile GrinderProfile GrinderProfile GrinderProfile GrinderProfile GrinderProfile -0003Profile Grinder555-0004UP11N Profile Grinder (Modern TrackGeismar MP12)FG101110 Profile Grinder (Stanley)UP11N3 Profile Grinder (Modern TrackGeismar MP6)Profile Grinder (Stanley)Profile Grinder (PortaCo – GP-10-29-0)J-Handle Profile Grinder (Matweld)6950A Web Grinder (Matweld)09200A Precision Frog Grinder (Matweld)Profile Stone Guard for Matweld PrecisionFrog GrinderToggle clamp for attaching grinder body toframe – Matweld Precision Frog GrinderAbrasive Removal ToolSubjectItem No.DescriptionProfile Grinder417-0150Stone wrench for use with cup grindersprofile grinders (PortaCo)SubjectItem No.DescriptionGrinder420-1666Grinder ee 6” Straight Shaft (Electric) Use6” abrasive stone (411-4390) and 8”slotting wheel (411-5264)Safety Guard for 6” Straight ShaftMilwaukee Grinder (Electric) noted aboveMilwaukee 7”/ 9” Angle GrinderStanley Hydraulic Straight Shaft GrinderHand GrindersPage 30 of 32
Equipment ListTrack WeldingWeb GrindersSubjectItem No.DescriptionWeb GrinderWeb GrinderWeb GrinderWeb GrinderGuardWeb Grinder598-9035576-0002575-6500380-00816950 Web Grinder (Matweld)PortaCo Web Grinder (GW-10-89-0)Racine Web GrinderWeb Grinder Spark Guard (forRacine and PortaCo)Geismar Web Grinder with FrontRoller Assembly(MTM600WHSURA)575-0000Head Repair Notch GrindersSubjectItem No.Notch Grinder420-1663Notch Grinder420-1662DescriptionPortaCo Notch Grinder(use 12 x 2 x 1 abrasive grindingstone 411-1577)Matweld Notch Grinder(use 8 x 2 x 1 abrasive grindingstone 411-1198)Page 31 of 32
Equipment ListTrack WeldingNotes:Page 32 of 32
Stopwatch 090-2960 Large Digital Timer for Easy Viewing of Preheat and Take-Down Digital Stopwatch 410-0090 Sportline Waterproof Digital Stopwatch Temp-Stick 410-7418 250º F Temp-Stick Temp-Stick 410-7333 450º F Temp-Stick Temp-Liquid 460-1230 450º F Tempilaq – liquid
6.3 Mechanised/automatic welding 114 6.4 TIG spot and plug welding 115 7 MIG welding 116 7.1 Introduction 116 7.2 Process principles 116 7.3 Welding consumables 130 7.4 Welding procedures and techniques 135 7.5 Mechanised and robotic welding 141 7.6 Mechanised electro-gas welding 143 7.7 MIG spot welding 144 8 Other welding processes 147 8.1 .
the limited depth of underwater welding. Welding equipment transformed from manual welding to underwater automatic welding. The efficient and low-cost underwater welding was achieved[7]. In order to study the automatic welding technology under larger deep-water environment, the underwater automatic welding system was designed in this paper. The
seam butt welding resistance butt welding flash butt welding resistance butt welding shielded unshielded other process plasma laser resistance butt welding inert gas welding submerged arc welding atomic hydrogen shielded metal arc welding (coated electrode) esepl w w w . e u r e k a e l e c t r o d e s .
the welding processes most often used in today's industry including plasma arc cutting, oxyfuel gas cutting and welding, Gas Metal Arc Welding (GMAW), Flux-Cored Arc Welding (FCAW), Shielded Metal Arc Welding (SMAW), and Gas Tungsten Arc Welding (GTAW). Flat welding positions and basic joints will be practiced. Pipe and tube welding
3. Classification of Underwater Welding Underwater welding may be divided into two main types: a) Wet welding b) Dry welding Fig. 3.1 Classification of underwater welding 3.1 Wet welding 3.1.1. Wet welding with coated electrode Wet welding is performed at ambient pressure with the welder-diver in the water and no physical barrier
Air Carbon Arc (CAC-A) Cutting and Gouging TIG (GTAW) Welding Stick (SMAW) Welding Engine Driven Welding Generator With Optional Equipment: MIG (GMAW) Welding Flux Cored (FCAW) Welding. Miller Electric manufactures a full line of welders and welding related equipment.
10.6 Braze-welding 460 Exercises 466 11 Joining processes (welding) 467 11.1 Fusion welding 468 11.2 Oxy-acetylene welding 468 11.3 Manual metal-arc welding 490 11.4 Workshop testing of welds 504 11.5 Miscellaneous fusion welding processes 506 11.6 Workholding devices for fusion welding 509 11.7 Resistance welding 515
Welding residual stresses and stress relieve Formation of the weld metal Solidification of the weld metal Phase transformations during welding Basics of welding methods used in welding of zirconium alloys TIC Laser Welding Electron Beam Welding Upset shape welding Resistance Appendix C -R
