40XTD Bulldozer - NorthernTool
40XTD BulldozerOwner’s ManualWARNING: Read carefully and understand all ASSEMBLY AND OPERATIONINSTRUCTIONS before operating. Failure to follow the safety rules and other basic safetyprecautions may result in serious personal injury.Item #819299
Thank you very much for choosing a NorTrac product!For future reference, please complete the owner’s record below:Serial Number/Lot Date Code:Purchase Date:Save the receipt, warranty, and this manual. It is important that you readthe entire manual to become familiar with this product before you beginusing it.This bulldozer is designed for certain applications only. Northern Tooland Equipment is not responsible for issues arising from modification orimproper use of this product such as an application for which it was notdesigned. We strongly recommend that this product not be modifiedand/or used for any application other than that for which it was designed.For technical questions, please call 1-800-521-0438.Page 2 / 48
Table of ContentsIntended Use . 4Packaging Contents . 4Technical Specifications . 4Important Safety Information . 6Specific Operation Warnings . 8Grounding . 10Safety and Product Labels . 10Before Each Use . 14Operating Instructions . 16After Each Use . 33Maintenance. 33Troubleshooting . 39Parts Diagram . 44Parts List . 44Replacement Parts . 45Limited Warranty . 46Page 3 / 48
Intended UseThe NorTrac 40XTD Bulldozer is incredibly strong and versatile, perfect for tough earth moving, groundleveling, road carving, and deforestation jobs for estate owners, landscape contractors, and builders. The 3cylinder, diesel engine provides enough power to move tons of dirt, gravel, and other materials around yourjobsite. The manual 8-forward and 2-reverse speed transmission provides the right gear for any situation.Engine performance is monitored by the fuel, oil pressure, and temperature gauges, as well as the amp meterand tachometer. With a category 1 rear hitch, the bulldozer can be used with implements such as a backhoe,post hole digger, cultivator, and more. Includes a heavy-duty seat and easy-to-use controls.Packaging Contents 40XTD Bulldozer Bulldozer Owner’s Manual Bulldozer Parts List Tool Set Spare Part Set Bulldozer Packing ListTechnical SpecificationsDozer DimensionsOverall length, with blade or loader (mm)Overall length, no blade or loader (mm)Overall width, with straight blade or loader (mm)Overall width, no blade or loader (mm)Overall height to top of ROPS (mm)Ground contact length (mm)Track gauge (mm)Shoe width (mm)Ground clearance (mm)Operating weight (lb.)Max. drawbar pull (lb.)Six-Action BladeHeight of blade (mm)Lift height of blade (mm)Max. digging depth of blade (mm)Blade capacity 06569.785423.37675500800.67Page 4 / 48
PerformancePartEnginePropertyModelTypeCylinder borePiston strokeDisplacementMax. powerMax. torqueFuelIdlingDirection of rotationPost-processing systemEmission certificateModelClutchTransmissionBrake & Steering(interconnected)Under CarriageSystemGearboxMain driveFinal driveSteering clutchBrakesUnder carriage frameTrack roller (each side)Tension deviceNumber of shoesGear pumpRated capacityRated pressure of relief valveControl valveBlade controlHydraulic Blade and3-point HitchSystemElectrical SystemPower Take-offBlade lift cylinder bore Xstroke/numberBlade angle cylinder boreX stroke/numberBlade tilt cylinder boreX stroke/numberHitch control – 1 levelCylinder bore Xstroke/numberLift capacity @ hitch pointLifting height @ hitch pointType of hitchVoltageAlternatorStarterBattery (free maintenance)Front headlamp/numberRoof front/rear ledlight/numberTypePage 5 / 48Specification403F-E17T (Perkins)3-cylinder, turbo-charged84 mm100 mm1.7 L29 kw @ 2800 RPM120 Nm @ 1800 RPM 5%Diesel800 r/minCounter-clockwiseDOCEPA tier 4 final403F-E17T (Perkins)Single dry disk diaphragm spring clutch10”, pedal control2-shaft, sliding gear shift, 8 fwd 2 revSpiral bevel gearExternally meshed spur gearDry, ceramic-metallic, multi-disk clutchBrand brakes controlled by pedalsSemi-rigid5 1Helical spring, adjusted by screw39 (1pitch 109mm)Spline Clockwise 26/32DP29.4 LPM (7.7 GPM)(depending on rotation speed of engine)16MPa (2230 PSI)6-spoolLift: raise, hold, lower, floatAngle: right, hold, leftTilt: right, hold, leftDouble action 50mm X285mm / 2Double action 63mm X280mm / 2Double action 63mm X50mm / 1Raise, hold, lower (float)63mm X 90mm / 17350 N (1650 lb.)720 mmRear 3-point, category I12V12V 85A12V/2 KW90 Ah30 w/ 230 w/ 4Mechanical, dependent
PartPropertySpecification540 RPM @ engine 1812 RPM1000 RPM @ engine 1772 RPM35mm (13/8”), 6 splines28 l (7.4 gal)5.5 l (1.6 gal)11 l (2.9 gal)26 l (6.8 gal)9 l (2.3 gal)2 l (0.5 gal)Two rotary speedsService CapacityShaft diameterFuelEngine oil sumpGearboxHydraulic systemCoolantFinal drives (each)Important Safety Information WARNING Read and understand all instructions. Failure to follow all instructions may result in serious injury orproperty damage. The warnings, cautions, and instructions in this manual cannot cover all possible conditions or situationsthat could occur. Exercise common sense and caution when using this tool. Always be aware of theenvironment and ensure that the tool is used in a safe and responsible manner. Do not allow persons to operate or assemble the product until they have read this manual and havedeveloped a thorough understanding of how it works. Do not modify this product in any way. Unauthorized modification may impair the function and/or safetyand could affect the life of the product. There are specific applications for which the product was designed. Use the right tool for the job. DO NOT attempt to force small equipment to do the work of larger industrialequipment. There are certain applications for which this equipment was designed. This product will besafer and do a better job at the capacity for which it was intended. DO NOT use this equipment for apurpose for which it was not intended. Industrial or commercial applications must follow OSHA requirements. WARNINGPROP 65Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause cancerand birth defects or other reproductive harm. Always start and operate the engine in a well-ventilated area. If in an enclosed area, vent the exhaust to the outside. Do not modify or tamper with the exhaust system. Do not idle the engine except as necessary.Page 6 / 48
WARNINGWORK AREA SAFETY Inspect the work area before each use. Keep work area clean, dry, free of clutter, and well-lit. Cluttered,wet, or dark work areas can result in injury. Using the product in confined work areas may put youdangerously close to cutting tools and rotating parts. Do not use the product where there is a risk of causing a fire or an explosion; e.g., in the presence offlammable liquids, gases, or dust. The product can create sparks, which may ignite the flammable liquids,gases, or dust. Do not allow the product to come into contact with an electrical source. The tool is not insulated andcontact will cause electrical shock. Keep children and bystanders away from the work area while operating the tool. Do not allow children tohandle the product. Be aware of all power lines, electrical circuits, water pipes, and other mechanical hazards in your workarea. Some of these hazards may be hidden from your view and may cause personal injury and/orproperty damage if contacted. WARNINGPERSONAL SAFETY Stay alert, watch what you are doing, and use common sense when operating the tool. Do not use thetool while you are tired or under the influence of drugs, alcohol, or medication. A moment of inattentionwhile operating the tool may result in serious personal injury. Dress properly. Do not wear loose clothing, dangling objects, or jewelry. Keep your hair, clothing andgloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts. Airvents on the tool often cover moving parts and should be avoided. Wear the proper personal protective equipment when necessary. Use ANSI Z87.1 compliant safetygoggles (not safety glasses) with side shields, or when needed, a face shield. Use a dust mask in dustywork conditions. Also use non-skid safety shoes, hardhat, gloves, dust collection systems, and hearingprotection when appropriate. This applies to all persons in the work area. Do not overreach. Keep proper footing and balance at all times. Remove keys or wrenches before connecting the tool to an air supply, power supply, or turning on thetool. A wrench or key that is left attached to a rotating part of the tool may cause personal injury. Secure the work with clamps or a vise instead of your hand when practical. This safety precautionallows for proper tool operation using both hands. CAUTIONBULLDOZER USE AND CARE Do not force the bulldozer. Products are safer and do a better job when used in the manner for whichthey are designed. Plan your work and use the correct product for the job. Check for damaged parts before each use. Carefully check that the product will operate properly andPage 7 / 48
perform its intended function. Replace damaged or worn parts immediately. Never operate the productwith a damaged part. Do not use a product with a malfunctioning switch. Any power tool that cannot be controlled with thepower switch is dangerous and must be repaired by an authorized service representative before using. Disconnect the power/air supply from the product and place the switch in the locked or off position beforemaking any adjustments, changing accessories, or storing the tool. Such preventive safety measuresreduce the risk of starting the tool accidentally. Store the product when it is not in use. Store it in a dry, secure place out of the reach of children. Inspectthe tool for good working condition prior to storage and before re-use. Use only accessories that are recommended by the manufacturer for use with your product. Accessoriesthat may be suitable for one product may create a risk of injury when used with another tool. Never usean accessory that has a lower operating speed or operating pressure than the tool itself. Keep guards in place and in working order. Never operate the product without the guards in place. Do not leave the tool running unattended.Specific Operation Warnings WARNING To prevent serious injury or property damage, read and understand owner’s manual before operating. Always wear the proper protective equipment including ANSI Z87.1 compliant eye protection, hearingprotection, steel toed boots, heavy-duty work gloves, and hard hat. Keep hands clear of all rotating parts and hot surfaces. Follow all start up procedures before each use. Before each use, inspect track tension and adjust if needed. To prevent personal injury or property damage, retighten the nuts on driven wheel per working 50 hours.Torque is 160-180 Nm. When operating on slopes, do not make sharp turns. Operate all controls from the operator’s position. Keep all safety shields and enclosures in place when operating this equipment. Do not operate around children. Vehicle is frequently reversing. Keep workers and bystanders clear from behind the dozer whileoperating. Keep all bystanders at least 20 feet away from work area. EXPOLSION HAZARD. Lead acid batteries create hydrogen gas. No smoking, sparks, or open flames HIGH-PRESSURE FLUID HAZARD Inspect hydraulic system regularly for leaks. Hydraulic fluid escaping through even a pin-size hole opening can puncture skin and cause bloodpoisoning.Page 8 / 48
Wear proper hand and eye protection when searching for leaks. Never check for leaks with yourhand while system is pressurized. Use wood or cardboard instead of hands Relieve pressure on hydraulic system before servicing or disconnecting hoses. Seek medical attention immediately if injured by escaping fluid.FIRE HAZARD Do not fuel at the worksite Refuel machine on a hard, level surface. Keep open flames and sparks away from the machine while fueling. Do not smoke while fueling. Do not fill beyond the overfill marking. Expansion of fuel from heat of sun or normal operation maycause tank spillage if overfilled. Clean up any fuel spills before starting engine.ENTANGLMENT HAZARD. To prevent serious injury or death from rotating driveline: Keep hands, feet, clothing, and hair away from rotating driveline. Do not operate without all driveline, tractor, and equipment shields in place. Do not operate without driveline securely attached at both ends. Do not operate without driveline shields that turn freely on driveline. CRUSH AND DISMEMBERMENT HAZARD. Keep hands and feet away from track when engine is on.Shut engine off before servicing track. ELECTROCUTION HAZARD. Serious injury or death can result from contact with electric lines. Check overhead clearance before driving under electric lines. Check with utility company for underground utilities before excavating.FALL HAZARD. On entry and exit of the dozer: Maintain 3 points of contact at all times. Climb up forwards, exit backwards Never jump down from this machine Ensure the steps are clean Do not climb in or out of the dozer while in motion.FALL HAZARD Maximum of one person per seat. Do allow riders on machine or its attachments. Wear seatbelt at all times. To avoid property damage, remove backhoe if not in use while operating machine. Follow all shutdown procedures and read manual before servicing.Page 9 / 48
Grounding WARNING The coolant heater must be grounded while in use to protect the operator from electrical shock. Theplug MUST be plugged into a matching receptacle that is properly installed and grounded inaccordance with ALL local codes and ordinances. DO NOT MODIFY THE PROVIDED PLUG. If it will not fit the receptacle, have the proper receptacleinstalled by a qualified electrician. CHECK with a qualified electrician or service person if you do not completely understand the groundinginstructions, or if you are not sure the tool is properly grounded.Grounded Tools: Tools with 3-Prong PlugsThe coolant is equipped with a heater which has a 3-prong plug. This needs to be grounded when plugged in toa 110-volt wall socket.Safety and Product LabelsRef.#DescriptionQuantity1NorTrac Decal22Vehicle Reversing Warning Decal13Crush Hazard (Hand) Warning Decal24Crush Hazard (Body) Warning Decal25Fall Hazard Warning Decal26Entanglement Hazard Danger Decal17#1 Track Maintenance Warning Decal28Burn Hazard Warning Decal19#1 High-Pressure Fluid Hazard Warning Decal210Rotating Blade Hazard Warning Decal111Explosion Hazard Warning Decal1Page 10 / 48
Ref.#DescriptionQuantity12Burn Hazard (Hot Coolant) Warning Decal113#2 High-Pressure Fluid Hazard Warning Decal114Hydraulic Filter Notice Decal115ROPS Warning Decal216Fire Hazard Danger Decal117#2 Track Maintenance Warning Decal218Start Up/Shut Down Procedure, Operational Warnings, Prop 65 Warning Decals119Electrocution Hazard Danger Decal, Fall Hazard Warning Decals, Engine Notice Decal120Diesel Fuel Decal121Diesel Fuel Drain Decal122Parking Brake Decal123Hood Instruction Decal124Hydraulic Oil Level Decal125Hydraulic Oil Drain Decal126Blade Control, Hitch Control, Rear Hydraulic Oil Control Valve Decal127Power Take Off Decal128#1 Work Lights Decal129#2 Work Lights Decal130Dashboard Decal11.2.3.4.5.6.Page 11 / 48
7.8.10.9.11.12.13.14.15.16.17.Page 12 / 48
18.19.20.21.22.23.25.24.Page 13 / 48
26.28.27.29.30.Before Each Use WARNING Always wear the proper protective equipment including ANSI Z87.1 compliant eye protection, hearingprotection, steel toed boots, heavy-duty work gloves, and hard hat. Follow all start up procedures before each use. Before startup, check all fluids including engine oil, hydraulic oil, and coolant. Before each use, inspect track tension and adjust if needed. Keep all bystanders at least 20 feet away from work area. To avoid property damage, remove backhoe if not in use while operating machine.Precautions Before Run-in1. Clean the area around the dozer.2. Check and retighten all outer connections, such as bolts and nuts.3. Check and fill the lubricant, water, fuel, and hydraulic oil to sufficient levels.Page 14 / 48
Dozer Run-in10 Minutes Run-in of the Engine at Idle SpeedStart up the engine and increase the engine speed to raise coolant temperature and the engine oil pressure.Check if there is any oil or water leaking. Pay attention to the sound of the engine running and notice theindication of the ammeter, water thermometer, and the oil pressure gauge. Continue the next run-inprocedure only after this 10 min run-in.10 Minutes Run-in of Hydraulic Hitch SystemAfter an implement has been mounted, the hitch is raised and lowered smoothly for more than 10 min, whenthe engine is running at rated speed in order to keep run-in smooth, the implement cannot be raised orlowered on the hard ground.Two-hour Run-in Without LoadThe dozer should be in run-in according to normal use and the operator should do the following.ShiftsF-low 1F-low 2F-low 3f-high 1R1Time (min)2030303010In this run-in, the operation of both sides of the steering system and the brake should be carried out. It’ snecessary to pay attention to the following items. Listen to the engine and transmission. Check whether the clutch, brake, and gearshift levers are normal. Check whether the gauges and electrical system work normally.If abnormal occurs during the run-in, address it before continuing the run-in process.48-hour Run-in Under Load Conditions‘Run-in with load’ means that it’s necessary to run the dozer with different loads. The load should beincreased gradually from light to heavy while increasing the speed from low to high.Measures After Run-inAfter the run-in, if any impurities are found in the engine oil sump, gearbox, or hydraulic system, it must beremoved. Also, replace all lubricants and the hydraulic oil. After the essential maintenance, the dozer can beput into normal use The maintenance steps are as follows: Drain out the engine oil when it’s hot, just after the engine is shut o
40XTD Bulldozer Owner’s Manual WARNING: Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury.
Page 4 / 48 Intended Use The NorTrac 40XTD Bulldozer is incredibly strong and versatile, perfect for tough earth moving, ground leveling, road carving, and deforestation jobs for estate owners, landscape contractors, and builders.
Before operating this crawler/bulldozer, please read this manual carefully. Pay particular attention to the safety precautions on the following pages as well as those noted throughout this manual. Please read all such precautions carefully to avoid injury and machine damage.
Bulldozer Equipment shall be inspected using the Manufacturer’s Operating Checklist” at the beginning of each shift prior to its use. Brieser Constructions supervisor must act on the deficiencies noted to ensure repairs are made. Seat belts shall be worn and properly adjusted at all times while operating Bulldozer Equipment.
The manufacturer’s operation and maintenance manual was kept in a compartment on the back of the operator’s seat. The bulldozer was well maintained and in good . the operator, was operating a D4H Caterpillar bulldozer to spread fill and, as the site supervisor, was also directing the newly arriving truck drivers to another part of the job .
Two bulldozers and operators arrived at the scene. One bulldozer cut a path in the outside trench wall to release the water in the trench. As the water was released and the trench drained, the bulldozer appeared. It was caked in mud and water/sludge filled the cab. By the force of the water from the pond, the backend of the
Identify bulldozer components and terminology, visually and verbally, as described in the manufacturer manual, in order to ensure safe and efficient operation and maintenance. (Employer, supervisor or trainer refer to manufacturer manual to provide specifics regarding
The Long Bulldozer D155W Bulldozer 155 felt an earthquake, and he woke up from a long sleep. He was in a rusty garage, and could not remember why he was here, or what he was made for. Soon after that, people came to do a check up on him. He was carried to a factory and cleaned up, and many
National Animal – the tsuru is designated as a Japanese national treasure and is an animal symbol of Japan – like the kangaroo for Australia, . and many more people could now learn to fold paper, including paper cranes. These pictures show two pages from the book, and two ladies with a child folding paper cranes – you can see the small scissors to cut the paper. 4 千羽鶴 Senbazuru .
