Tranquility Vertical Stack (TSL) Series - ClimateMaster

THE SMART SOLUTION FOR ENERGY EFFICIENCYVertical StackR e v. : 0 9 / 2 6 / 2 0 1 8Pre-Installation InformationStorage - Equipment should be stored in its originalpackaging in a clean, dry area. Store chassis in an uprightposition at all times. Stack units at a maximum of 2 units high.Store cabinets how they were shipped - vertical, keepingthem on their pallets for protection. Do not stackmultipacks. Store risers in secure area. ClimateMaster willnot replace missing risers.Unit Protection - Cover units on the job site with eitherthe original packaging or an equivalent protectivecovering. Cap the open ends of pipes stored on thejob site. In areas where painting, plastering, and/orspraying has not been completed, all due precautionsmust be taken to avoid physical damage to the units andcontamination by foreign material. All openings in cabinetmust be covered during all stages of construction. Physicaldamage and contamination may prevent proper start-upand may result in costly equipment clean-up.Examine all pipes, fittings, and valves before installingany of the system components. Remove any dirt or debrisfound in or on these components.Prior to flushing risers with water, be sure that thetemperature in building will always be above freezing.Pre-Installation - Installation, Operation, andMaintenance instructions are provided with each unit. Theinstallation site chosen should include adequate serviceclearance around the unit. Before unit installation andstart-up, read all manuals and become familiar with theunit and its operation. Thoroughly check the systembefore operation.Your installation may require additional, differentsequence, or modification to steps in this IOM.Prepare cabinet for installation as follows:1. Compare the electrical data on the unit nameplatewith ordering and shipping information to verify thatthe correct unit has been shipped.2. Each cabinet has a tag to indicate the location to beinstalled.3. Keep the cabinet openings and exposed sheetmetal covered until installation is complete and allplastering, painting, etc. is finished and cleaned.4. Inspect all electrical connections. Connections mustbe clean and tight at the terminals.5. Remove correct riser knockouts, slit insulation verticaldown center (do not remove).6. Repair any torn insulation with foil tape.7. A base vibration dampening pad is recommended tohelp eliminate transfer of vibration to the structure.If isolation pad was not ordered, obtain of 0.070” to0.125” (1.5 to 3) thick pad and apply to the bottomof the cabinet.8. For chassis shipped inside cabinet remove and discard4 shipping bolts.9. Remove inner panel (8 screws) and save forreinstallation after chassis is installed.10. For standard cabinets remove and discard condensatepan shipping wire ties.Prepare chassis for installation as follows:1. Verify refrigerant tubing is free of kinks or dents andthat it does not touch other tubes or unit parts as itpasses over or through. Adjust if needed and separatewith closed cell insulation.2. Inspect all electrical connections. Connections mustbe clean and tight at the terminals.3. If chassis is not installed in cabinet, store inoriginal carton in a clean and dry location.WARNING!WARNING! To avoid damage from clogged coil surfaces,clogged motor ventilation openings, seized fan blades andpotential unit failure, DO NOT OPERATE UNIT withoutcomplete enclosure, supply grille, return air panel and filter inplace.CAUTION!CAUTION! DO NOT store or install units in corrosiveenvironments or in locations subject to temperature orhumidity extremes (e.g., attics, garages, rooftops, etc.).Corrosive conditions and high temperature or humidity cansignificantly reduce performance, reliability, and service life.Always move and store units in an upright position. Tiltingunits on their sides may cause equipment damage.CAUTION!CAUTION! CUT HAZARD - Failure to follow this caution mayresult in personal injury. Sheet metal parts may have sharpedges or burrs. Use care and wear appropriate protectiveclothing, safety glasses and gloves when handling parts andservicing heat pumps.c l i m a t e m a s t e r. c o m9

CLIMATEMASTER WATER-SOURCE HEAT PUMPSTSL Vertical StackR e v. : 0 9 / 2 6 / 2 0 1 8Riser InstallationFigure 1: Vertical Stack Unit Components1Supply, Return, and Condensate Risers (not shown)2Cabinet3Cabinet Inner Panel and Filter4Chassis5Return Air Panel6Thermostat (Not shown)7Hoses (Not shown)}InstallNow}InstallLaterLow Voltage ExitFor Remote Thermostat(Optional Whip Exit)3High Voltage Entry25Do notdrive screwsinto this areaboth sidesand this areafar sideNote:Matchinglabels forvisual aid,chassis, andcabinet same2”size and(50)voltage.4Risers - Risers are ordered loose and will be shippedin crates. Crates will have layers of risers by floors, eachcabinets 3 risers (S,R,D) will be next to each other. Lowestfloor will be on top layer. Risers will have tag with floor,riser number (if filled out on EZ Order). Entire riser stackscan be assembled, pressure tested, flushed, and filledbefore setting cabinets. Use caution if filled risers are inunconditioned space, prevent freezing. Do not constructwalls until cabinets are set.Description - Supply and return risers can be straight,transition up, transition down, bottom capped, or topcapped. Drain risers can be straight, transition up, or topcapped. All drain risers and extended range (operationbelow 60 ºF entering water temperature) supply and returnrisers need insulation. Repair or replace any damaged ormissing insulation.Type M has red identification marking (stripe running downthe tube) and Type L (thicker wall) has blue identificationmarking. Note: Type L may be substituted for type M.If tube is insulated pull back carefully to check color.Note24”(610)Service AreaWARNING!WARNING! To prevent electrical shorts and drain pan leaks,assure that screws do not penetrate unit components whendriving screws near the unit control box or drain pan. Do notallow screws or nails to penetrate chassis, risers, electricaljunction boxes, raceways or to interfere with chassis removal.To avoid motor or compressor damage, keep drywall dust outof the unit.10Core Drilling For Vertical Riser StackCore drilling slab slot/holes will determine cabinet placement and surrounding walls. Slot/holes size, location on floorand plumb alignment in two planes from top to bottom areall very important, check plans. Size of slot/hole will dependon slab thickness, ceiling height, riser length. See TSL submittal.Shutoff and hose size for cabinet/chassis- ½” for D1 (09) andD2 (12); ¾” for D3 (15) and D4 (18); 1” for D5 (24), D6 (30),and D7 (36).Supply riser is always closest to back corner of cabinet,return riser next, and drain riser in approx. middle of thecabinet. Risers are 9.25” (235) apart on centerline. SeeFigure 5.1. Check riser diameter, type, valve size, and position(S,R,D or D,S,R) of risers per cabinet configuration (seefloor plans).2. Suggest each cabinet location be marked with allinformation (see figure 5 ).3. Starting on lowest floor center risers in slot. Set heightof supply and return runouts to 39.75” (1100) anddrain runout to 3.12” (79) from bottom of cabinet.Temporally secure risers (not by runout or valve) so theydo not move.4. If riser extensions are used insert them on lower floortop of riser , mark like step 5.C l i m a t e M a s t e r Wa t e r - S o u r c e H e a t P u m p s

THE SMART SOLUTION FOR ENERGY EFFICIENCYVertical StackR e v. : 0 9 / 2 6 / 2 0 1 85. Next floor up mark riser at bottom at 1” (25) and 2.50”(63), drop through slot and position runouts same asstep 2. Temporally support.6. On lower floor check that above riser is insertedbetween 1” (25) and 2.50” (63) (between 2 marks youmade). Cut riser if needed or use extension.CAUTION!CAUTION! To ensure correct riser positioning and tocompensate for variations in floor-to-floor dimensions, do notallow the unit to unit riser joint to bottom out.7. Insert expansion devices if required by plans.8. Continue until complete riser stack is assembled.9. Check all risers are correct diameter, type, valve size;correctly positioned; centered in slot; plumb from top tobottom; depth into swedge correct; runouts at correctheight, and shutoff valve handles are parallel with theside of cabinet. (see Figure 2)10. Braze all joints with high temperature alloy like Phoscopper or Silfos. (DO NOT use soft solder 50-50, 60-40or 85-15; low temperature alloys are not acceptable forthis application).11. Must securely anchor riser stacks to building structureat least on one floor. Typically at middle floor andadditional floors as needed. Example: 40 floors, anchorat 10, 20, and 30. Use expansion devices betweenanchors.12. Remove temporary supports.13. Check that risers did not drop. If stack dropped, jack upand add additional anchor support.14. Verify all shutoff valves are closed. DO NOT OPENVALVES until system has been cleaned and flushed.15. Pressure check risers–locate and repair any leaks–retestSecure Riser Stack to building structure so stack does notdrop over time. Cabinet slots allow for 1.50” (38mm) maximum expansion and 1.50” (38mm) maximum contraction,use expansion devices if you exceed these values.during installation.NOTICE: Any risers misplaced, assembled in wronglocation, brazed incorrect, modified incorrect (includingcutting off or extending), runoff at incorrect height,Supply and Return Stack1. Install a drain valve, shut-off/balancing valves, flowindicators and drain tees at the base of each supply andreturn riser stack to enable system flushing at start-up,balancing and during servicing.2. Install strainers at the inlet of each circulating pump.3. Insulate loop water piping which runs throughnonconditioned areas or outside the building. Forboiler tower applications loop temperature is normallybetween 60 F and 90 F, piping does not sweat or sufferheat loss under ambient conditions. For geothermalapplications insulate all loop water piping.4. Cabinet slots and riser stack assemblies are designedto accommodate a maximum of 1-½”(38) expansionand 1-½”(38) contraction. If the calculated riser stackexpansion or contraction exceeds 1-½”(38), expansiondevices must be provided.5. Installer must remove riser knockouts (2). Replace andseal any KO’s removed by mistake.Condensate Stack - All TSL cabinets - installer mustremove drain knockout and connect drain pan to riser.Installer must clip and remove 2 drain pan shipping ties,lift drain pan, cut drain hose to length, connect to drainpan and riser, and clamp both ends. For slave cabinets- suggest extending drain stub into cabinet so clamp isaccessable.If local codes allow-PVC drain risers may be used. Allcouplings and reducers are to be field supplied.Misalignment found anytime including when cabinets areset, not using expansion devices if specified, or stack wasnot supported correctly is the sole responsibility of theinstalling contractor.To facilitate cleaning and flushing, install the hose kit atthe end farthest from the pump and connect the endsof the hoses with the riser flush adapter (Kit - AFL5751).Then open both valves before pumping fresh waterthrough the system, close the valves when the systemis clean. Remove the flush adapter before installing thechassis.Note: Refer to System Flushing Section of this manualfor more information.Install air vents in piping loop at highest accessible pointas required to bleed the system of air accumulatedc l i m a t e m a s t e r. c o m11

CLIMATEMASTER WATER-SOURCE HEAT PUMPSTSL Vertical StackR e v. : 0 9 / 2 6 / 2 0 1 8Figure 2: Riser PlacementFigure 3: Riser Setting DetailCabinetSizeValve FPTD1, D209, 121/2“ (13)D3, D415, 183/4” (19)D5, D6, D724, 30, 361” (25)9.25(235)5.00D RSSRD1/4” to 1” GAP(6 to 25mm)90 3 ShutoffHandleStyle 3OnlyStyle 2Only2.75(70)RunoutRA SideRA SideD RRASideSSStyle 4OnlyRShutoffValveDStyle 5OnlyRASideAlwaysInsulated39.75 (1100) .50 (13)Bottom ofCabinet3.12 (79) .12 (3)Note: Cabinet Model Digit 9 Indicates StyleD RSSupply and ReturnDrainNot AcceptableFigure 5: Suggested Floor Markings(Change data for your unit)Figure 4: Riser or Extension InsertionRiser DIATop/Bottom(¹/¹) (¹/¹) (¹/¹)(S) (R) (D)1.00 Min (25)2.50 Max (63)12¹/²Model (D2)Size (12)Style (5)Tag ( )Riser Number ( )C l i m a t e M a s t e r Wa t e r - S o u r c e H e a t P u m p sValve Size(RASide(SlotDIA Placement

THE SMART SOLUTION FOR ENERGY EFFICIENCYVertical StackR e v. : 0 9 / 2 6 / 2 0 1 8Figure 6: Riser IdentificationPropress Riseris straight (no swage)Standard RiserSwaged 3” DeepFor A Dia. RiserFrom AboveA Dia.A Dia.AA Dia.A Dia.ShutoffValveAssemblyA Dia.B Dia.6.00(152)MAX3.00(76)B Dia.RunoutIntoCabinetRunoutIntoCabinetBottom ofCabinet39.75(1100) .50ß (13)(Note 10)RunoutIntoCabinetRunoutIntoCabinetC Dia.Bottom CappedSupply and ReturnRunoutfor SlaveCabinet(Note 8)RunoutIntoCabinetA3.00(76)Drain RunoutInto Cabinet3.12 (79) .50ß (13)(Note 10)ADrain OnlyTNotes:1. You must know water flow direction to determine if cabinet requirestransition up or down.2. Transitions can only change by one diameter (1" to 1¼", 1¼" to 1½", etc.)3. Riser transition couplings and runouts are factory brazed.4. All risers are factory pressure tested.5. Standard riser diameters are 1", 1¼", 1½", 2", 2½" and 3"nominal water tubing.6. Copper Type M and L available.7. Drain riser insulated standard. Supply and return insulated optional.8. Master riser - contractor provides tubing from runout to slave cabinet if neededand brazes shutoff for slave.9. Shutoff and hose size 1/2” for C1(09), C2(12); 3/4” for C3(15), C4(18); or 1” forC5(24), C6(30), C7(36).10. Position runout perpendicular to side of cabinet.When cabinets are pushed up to risers allow suffient clearance.Shutoffs should be inside 501.50C2.503.002.00d3.002.504.00-Note - All ClimateMaster units withoptional motorized valve have waterhigh pressure switches. Do not designriser stack where switch will not reset.(Trip - 300 PSI; Reset - 250 PSI)1/4” to 1”(6 to 25)Approx.6”(152)ShutoffsInsidePushPushPushStep 1Risers OppositeReturn Air OpeningStep 1Risers Adjacent toReturn Air Openingc l i m a t e m a s t e r. c o mStep 2FinalCabinet Postion13

CLIMATEMASTER WATER-SOURCE HEAT PUMPSTSL Vertical StackR e v. : 0 9 / 2 6 / 2 0 1 8Cabinet InstallationCabinet Installation1. Check plans that cabinet is correct for location,cabinet will have tag and data plate with information,including unit size, diameters of risers, and electricaldata.2. Remove riser KO’s (3) for your cabinet configuration(see figure 2).3. Cover supply and return openings with 4 pads. Slitwith knife (see figure 7).4. Slide cabinet up to riser allow 1/4” to 1” (6 to 25mm)clearance.5. Attach the cabinet assembly to the floor on at least twosides using sheet metal angles. Additional anchoragemay be provided by installing brackets at the top of thecabinet.a. Anchor built-in risers to the building structurewith at least one contact point. To accommodatevertical expansion and contraction DO NOT fastenrisers rigidly within the unit.b. Verify that unit shut-off valves are closed. DO NOTOPEN VALVES until the system has been cleanedand flushed.6. For cabinets with chassis inside - remove 4 shippingscrews, discard.7. Remove inner panel (8 screws), save both.8. Remove condensate pan shipping wire ties.9. P-Trap Hose must be connected, lift drain pan, andclamp to riser stub and pan. If condensate hose mustbe rotated, loosen clamp on pan, rotate, and reclamp.Check condensate drain - clean pan if needed. Slowlypour 1 to 2 quarts (1 to 2 liters) of water into pan.Water should drain freely. Check for water in cabinetand on floor. Repair if needed, Retest.10.Sheet metal ductwork should not be attached tothe cabinet. A canvas-type flexible connection isrecommended between the cabinet and the ductwork.11. Optional Electric Heater – Single point power to unit.Note: Steps 6-10 do after drywall installation.Figure 7SlitThroughCover S/R Openingswith 4 PadsNOTICE!NOTICE! ClimateMaster is not responsible for drywall repairif 2 x 4 box was not in correct orientation.Optional Frame for G Return Air Panel - (See recessedcabinet) Position studs in front of cabinet and install framein opening. Seal the gap between the cabinet and theframe. If fresh air motorized damper assembly is used,field fabricate and install duct from outside to frameopening. Assembly is installed later. See instructions withassembly. NOTICE! Allow for drywall thickness underframe front flange. Must use damper motor assembly iffresh air is needed.Optional Field Supplied Return Air Duct Installation- When return air is required to enter the unit throughopenings in a stud wall, supply and field install an optionalduct. Seal duct against the return air opening with foam.Ensure that all air entering the unit passes through thefilter and refrigerant-to-air coil. Note: Chassis must beremovable for service.Drywall InstallationFor best sound attenuation, it is recommended not toattach drywall to cabinet. Install studs and drywall usingconventional construction methods. Secure drywall tostuds with low profile, pan-head sheet metal screws.Drywall can be attached directly to cabinet (except inplaces indicated in Fig 1), front of cabinet requires doublethickness. Must not be fastened to drain pan edges orcontrol box enclosure. Do not attach studs to cabinet. Donot install drywall using adhesive alone.See typical construction figures to determine stud layoutsand dimension from cabinet to finished wall.Vacuum all drywall dust and construction debris fromcabinet insulation, drain pans and blower dischargeplenum after cutting out supply. Insulation should beplaced between the drywall and the cabinet for soundattenuation.When drywall installation is complete, cover all cabinetopenings and exposed sheet metal. (Cardboard from unitshipping cartons can be used). Do not allow paint or walltexture over-spray to contact insulation, sheet metal, coil,fan or other unit components. Warranties are void if paintor other foreign debris is allowed to contaminate internalunit components.Cabinet Side14C l i m a t e M a s t e r Wa t e r - S o u r c e H e a t P u m p s

THE SMART SOLUTION FOR ENERGY EFFICIENCYVertical StackR e v. : 0 9 / 2 6 / 2 0 1 8Master/Slave Cabinet InstallationRASRRRSRAField connecthoses in both cabinetssupply to supply and return to return.(Cabinet supply is closest to corner,chassis supply is on left facing air coil)S(Note 4)Slave CabinetRiser Pads (4)Note 4Field braze valve packageslave side (shut off with tubing).(Note 5) Shuttoff handle to beinside cabinet.Field install P-Trap and clampboth ends. Sugg

CLIMATEMASTER WATER-SOURCE HEAT PUMPS TSL Vertical Stack Rev.: 09/26/2018 4 ClimateMaster Water-Source Heat Pumps TSL Model Nomenclature - Cabinet Cabinet A X X X X OPTION S.S. DRAIN PAN ENO F YES OPTION ISO PADFile Size: 1MBPage Count: 68