PRODUCT CATALOG - Davidson Sales

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IMC-800PRODUCT CATALOGENGINE HEA TE R SO IL HEAT E R SC ONT R OL SAC C ESSOR I E S

TABLE OF CONTENTSHOTflow ONLINETECHNICIANCERTIFICATIONTRAINING1PAGES 4 - 6 HOTflow Engine HeatersCTM, CKM, CSM ModelsPAGES 8 - 15 Page 7 Thermosiphon Engine HeatersWeathertight DesignTPS, CB, CL, SB, SL, WL, OEM Replacement ModelsHEATER INSTALLATIONPAGES 16 - 18 Thermosiphon Engine HeatersHazardous LocationEE Models Page 18 (Thermosiphon) Page 47 (In-block)HOW TO SPECIFY ANENGINE HEATER Page 50CONVERSION CHARTS Page 50CUSTOM PRODUCTSCall for information on: Wiring Harnesses APUs Forced Circulation HeatingSystems Other Specialty Products2PAGES 20 - 253PAGES 27 - 324PAGES 34 - 365PAGES 38 - 49 Lube Oil Heaters (AC and DC) Industrial Immersion HeatersThread-in and Threadless Models Remote Thermostats for Lube Oil Heaters Temperature Controls for Thermosiphon Engine Heaters Complete Control Systems Battery Warming Pads & Accessories Blanket Style Battery Warmers - UL Recognized Silicone Hot Pads In-block HeatersElectrical Cords for In-block HeatersThermocords and TwinStatTMFlush Mount Kits and Accessories

SECTION 1HOTflow and THERMOSIPHON ENGINE HEATERS

HOTflow Engine HeatersCTM ModelSingle Phase1000–2500 WattsMeets requirements forinstallation on anyUL 2200 listed generator.EngineDisplacementPower SupplyVoltsCID/LiterØHzkWAmpsModel NumberCTM w/8’ (2.4 m) cord and NEMA plug*0 – 500 CID0-8 0 – 750 CID8 - 12 N00750 – 1200 CID12 – 20 -N00CTM w/9.8’ (3 m) cord, without plug0 – 500 10-A00500 – 750 CID8 – 12 A00750 – 1200 CID12 – 20 -A00CTM w/9.8’ (3 m) cord and Schuko plug (Euro)**Isolation MountingKit (optional)CTM-IMK0 – 500 CID0–8L240150/6014.4CTM10210-E00500 – 750 CID8 – 12 L240150/601.56.5CTM15210-E00750 – 1200 CID12 – 20 L240150/602.510.7CTM25210-E00* - UL/C-US listed** - CE compliantHOTSTART’s HOTflow engine heater (CTM Model)features an integrated pumpthat combines the benefitsof forced circulation witha compact design that canmount to a variety of smallengine applications. Forcedcirculation of the coolantdelivers uniform heatingthroughout the entire engine,extends element life andoffers a significant reduction inelectrical consumption.Other voltages available. Consult the factory.1WHHeight (H)9.1”230 mm2WWidth1 (W1)7.0”145 mmWidth2 (W2)6.3”161 mmWeight3.5 lbs.1.6 kgThermostat RangeONOFF100 F (38 C)4120 F (49 C)Customer Service: 800.383.2078

Engine DisplacementCID/LiterPower SupplyVoltsØHzkW AmpsModel Number120160325.0CKM1030160-000230150313.0* CKM1030250-000240160313.0CKM1030260-0001500 – 2000 CID230150413.0* CKM1040250-00023 – 30 L240160416.7CKM1040260-0001000 – 1500 CID15 – 23 L2000  –  2500 CID230150521.7* CKM1050250-00030 – 38 L240160520.8CKM1050260-0002500 – 3000 CID230150626.1* CKM1060250-00038 – 50 L240160625.0CKM1060260-000* CE compliantAll other models – UL/C-US recognizedWHOTflow Engine HeatersCKM ModelSingle Phase3000–6000 WattsMeets requirements forinstallation on any UL 2200listed generator.HOTSTART’s HOTflow engine heater (CKMModel) is a thermostaticallycontrolled heater with anintegrated pump, built inbleed screw and a highlimit thermostat that canbe manually reset. TheCKM is designed for thetechnician in mind, allowingfor easy access to all majorcomponents. Forcedcirculation of the coolantdelivers uniform heatingthroughout the entire engine,extends element life andoffers a significant reductionin electrical consumption.DThermostat RangeONOFF100 F (38 C)HHeight (H)6.9”175 mmWidth (W)18.4”467 mmDepth (D)8.5”216 mm120 F (49 C)Weight13.2 lbs.6.0 kgCustomer Service: 800.383.20785

HOTflow Engine HeatersEngine DisplacementCID/LiterCSM ModelSingle & Three Phase1000 – 1500 CID15 – 25 L3000–12000 WattsMeets requirements forinstallation on any UL 2200listed generator.1500 – 3000 CID25 – 50 LHOTSTART’s HOTflow engine heater (CSM Model)features a thermostat, pumpand all required controls.Forced circulation of thecoolant delivers uniformheating throughout the entireengine, extends elementlife and offers a significantreduction in electricalconsumption.The HOTflow CSM operatesautomatically when providedcontacts are supplied with a 24V DC signal from the engine.3000  –  4500 CID50 – 75 L4500 – 6000 CID75 – 100 LPower SupplyVoltsØHzkWAmpsStyleModel M10301-000CSM10308-000CSM30308-000* CSM1030J-5A0CSM10302-000* 00CSM30608-000* CSM1060J-5A0CSM10602-000* CSM3060A-5A0* BBBBBCSM10908-000CSM30908-000* CSM1090J-5A0CSM10902-000* CSM3090A-5A0* 14.612.2BBBBBBBBBCSM11058-000CSM31208-000* CSM1120J-5A0CSM11202-000* CSM3120A-5A0* CSM3120F-5A0CSM11204-000CSM31204-000CSM31205-000* CE compliant/union pump configurationOther voltages available. Consult the factory.Thermostat RangeONOFF100 F (38 C)120 F (49 C)* union pump* union pumpStyle AStyle BHHDWHeight (H)15.0”383 mmWidth (W)19.4”493 mmDepth (D)9.5”242 mmWeight37 lbs.16.8 kgDWHeight (H) Width (W)17.0”19.4”434 mm493 mmDepth (D)9.5”242 mmWeight54 lbs.24.5 kg* If a union pump is installed, the model’s height (H) will decrease by approximately 1.5” (38 mm)6Customer Service: 800.383.2078

HOTflow Technician Certification TrainingHOTSTART’s HOTflow Technician Certification Training is an online webinar developed to traintechnicians in the field on how to install HOTflow heaters to optimize engine preheating. Field technicianssee heater applications everyday when servicing a generator. HOTSTART strives to provide the best toolsand tips to these field experts to maximize the heater’s performance in real world applications.WEBINAR TOPICS INCLUDE: Introduction of HOTflow Heating SystemsSafety and PreparationHeater ConnectionsHeater InstallationPlumbingStart-up and Commissioning the HeaterCommon ProblemsBest PracticesGo online to www.hotstart.com/en/hotflow-certified-tech to register for a class or call Robert Fridye at509-536-8660 to sign up today!Customer Service: 800.383.20787

ThermosiphonEngine HeatersTPS ModelSingle Phase500–2000 WattsEngineDisplacement150 CID2.5 L350 CID5.7 L350 – 500 CID5.7 – 8.2 LWattsModel NumberAmps120V100 F (38 C)120 F (49 C)140 F (60 C)81012Replacement PartsFor TPS ntSensing 8.3TPS207GT10-0007.2200080 F (27 C)100 F (38 C)120 F (49 C)Model Number4.24.24.2—8.2 – 11.5 PS051GT12-000—500 – 700 CIDTemperature RangeONOFFModel Number—Power cord length on all models – 48” (1219 mm)TPS engine preheaters include a fixed setting thermostat. A single or double digit numeral at the end of the modelnumber prefix designates the temperature range. Example: TPS101GT10-000 (see chart in left column)-013 Engine preheater features 2 meter round cord and Schuko plug - CE compliantModelNumberReplacement ORTPS-BORTPS-BORTPS-BORCustomer Service: 800.383.2078

EngineDisplacement150 CID2.5 L350 CID5.7 L350 – 500 CID5.7 – 8.2 L500 – 700 CID8.2 – 11.5 LThermostat RangeModel 0050011114.24.22.12.1100 F (38 C) 120 F (49 C)ADJUSTABLE100 F (38 C) 120 F (49 8.48.44.24.2100 F (38 C) 120 F (49 C)ADJUSTABLE100 F (38 C) 120 F (49 12.512.56.36.3100 F (38 C) 120 F (49 C)ADJUSTABLE100 F (38 C) 120 F (49 15158.38.3100 F (38 C) 120 F (49 C)ADJUSTABLE100 F (38 C) 120 F (49 C)ADJUSTABLE-001 Remote thread-in fixed temperature thermostatIn-line thermostat options:OnOffAdjustable 90 – 130 F (32 – 54 C)On differential -20 F (-7 C)ThermosiphonEngine HeatersTPS Model w/in-lineadjustable andremote thread-infixed thermostat.Single Phase500–2000 WattsRemote AdjustableThermostat AssemblyPart NumberTFTA-5/8HBOUTLET HOSEBARB .625 I.D.OUTLET HOSEBARB 0.625 I.D.Power Y-cord0.25” (4X) HolesFor OSEBARB.625 RB0.625 I.D.In-LineAdjustable48" (1.2m) 16-3 HPNThermostatRemote Thread-inFixed Temperature ThermostatReplacement PartsReplacement TPS-YC2#TW2374-1#TW2374-1#-001 Remote thread-in fixed temperature thermostatCustomer Service: 800.383.2078For TPS Modelw/in-line adjustableand remote thread-infixed thermostat.Single PhaseCommon replacement partsfor all TPS engine preheaters:— Tank— Box— Element O-ringSee table on page 6# Call Factory9

ThermosiphonEngine HeatersCB ModelWeathertightSingle Phase1500–2500 WattsEngineDisplacement350 – 500 CID5.7 – 8.2L500 – 600 CID8.2 – 9.8L600 – 800 CID9.8 – 13.1LModel Numberwithout ThermostatModel Numberwith Thermostatsee chart 0.812.010.49.06.65.2CB ModelCB Model without 10mmOUTLET,1” NPTOUTLET,1” NPTFEMALEFEMALE5.1”5.1”129mm129mmOUTLET,1” NPTOUTLET,1” �132mm132mm4.3”4.3”109mm109mmINLET,1” NPTINLET,1” NPTFEMALEFEMALEINLET,1” NPTINLET,1” NPTFEMALEFEMALECB Model with thermostatCL ModelWeathertightSingle PhaseEngineDisplacement800 – 1000 CID3000–5000 Watts13.1 – 16.4 L1000 – 1350 CID16.4 – 22.1 L1350 – 1650 CID22.1 – 27.0 LCL Model without thermostatModel Numberwithout ThermostatModel Numberwith Thermostatsee chart 0050005000500050001111124.020.818.113.210.4CL 3mm23.5”23.5”597mm597mmOUTLET,1” NPTOUTLET,1” mm147mm5.0”5.0”127mm127mmINLET,1” NPTINLET,1” NPTFEMALEFEMALEINLET,1” NPTINLET,1” NPTFEMALEFEMALECL Model with thermostatCHART 1Heaters with ThermostatsTo specify temperature range ofthermostat, insert numerical codefrom chart in place of the XX inmodel number.Example:Desired Temp. Range: 100 – 120 FModel Number: CB1151XX-200Order as:CB115110-200106.2”6.2”157mm157mmOUTLET,1” NPTOUTLET,1” NPTFEMALEFEMALEADJUSTABLEADJUSTABLETemperature RangeONOFFNumericalCode80 F (27 C) 100 F (38 C)100 F (38 C) 120 F (49 C)120 F (49 C) 140 F (60 C)081012Adjustable 90 – 130 F(32 – 54 C)A3

Model NumberwithoutThermostatModel NumberwithThermostatsee chart B1253RECB1254CB Modelwith thermostat assemblyCommon Replacement Partsavailable for all listed heatersHigh LimitControlHLC-165Check ValveRV-MElement O-ringTMM-ORTankRTBBoxRTBCBReplacement PartsFor thermosiphonengine heatersCB/CL ModelsCHART 2MountingBracketsRTMMBHeaters with ThermostatsTemperature RangeONOFF80 F (27 C)100 F (38 C)120 F (49 C)100 F (38 C)120 F (49 C)140 F (60 C)Adjustable 90 – 130 F(32 – 54 xample:ReplacementTankCB115110-200Model Number:T-Stat Replacement: FSU10ngTemperaturenti sSensing Mou cketBraUnitHigh R FITTINGS(CB MODELS ONLY)For the use of 0.75” or 1”ID heater hose, hose barbadapters are available.See below.Check ValveModel NumberwithoutThermostatModel NumberwithThermostatsee chart 2ElementReplacementCommon Replacement Partsavailable for all listed ECL1303-100RECL1304-100High LimitControlHLC-165Check 100RECL1407-100RECL1403-100RECL1404-100Element oxRTBCL-100MountingBracketsFK7CL Modelwith thermostat ” NPT to 1” hosebarb adapter.Installs in 1” NPTfemale inlet oroutlet of the heater.HB-3/41” NPT to 0.75”hose barb adapter.Installs in 1” NPTfemale inlet oroutlet of the heater.ElementO-RingnguntiMo cketsarBHigh LimitControlReplacementBoxReplacementElementCheck ValveCustomer Service: 800.383.207811

ThermosiphonEngine HeatersSB Modelwith power cordWeathertightSingle Phase1500–2500 WattsEngineDisplacement350 – 500 CID5.7 – 8.2 L500 – 600 CID8.2 – 9.8 L600 – 800 CID9.8 – 13.1 LModel NumberwithoutThermostatModel Numberwith Thermostatsee chart 2.010.49.0Power cord length on all models – 72” (1829 mm)All 208 V and 277 V models come with cord only - no plug.SB ModelSB Model with power cordno 38mmOUTLET,1” NPTOUTLET,1” �146mm146mmOUTLET,1” NPTOUTLET,1” 09mm109mmINLET,1” NPTINLET,1” NPTFEMALEFEMALEINLET,1” NPTINLET,1” NPTFEMALEFEMALESB Model with thermostatand power cordSL Modelwith power cordWeathertightSingle Phase3000–4000 WattsEngineDisplacement800 – 1000 CID13.1 – 16.4 L1000 – 1350 CID16.4 – 22.1 LModel NumberwithoutThermostatModel Numberwith Thermostatsee chart 20824027740004000400011119.216.714.4Power cord length on all models – 72” (1829mm)All 208 V and 277 V models come with cord only - no plug.SL Model19.5”19.5”495mm495mmSL Model with power cordno PTINLET,FEMALEFEMALECHART 1Heaters with ThermostatsSL Model with thermostatand power cord12To specify temperature range of thermostat,insert numerical code from chart in place ofthe XX in model number.Example:Desired Temp. Range: 100 – 120 FModel Number: SB1151XX-200Order as:SB115110-200Temperature RangeONOFFNumericalCode80 F (27 C)100 F (38 C)120 F (49 C)100 F (38 C)120 F (49 C)140 F (60 C)081012Adjustable 90 – 130 F(32 – 54 C)Customer Service: 800.383.2078A3

Model NumberwithoutThermostatModel NumberElementwithThermostatReplacementsee chart ESB1252RESB1257RHB-1-20RHB-WOPRHB-2-15RHB-WOPSB Modelwith thermostat assemblyCommon Replacement Partsavailable for all listed heatersHigh LimitControlHLC-165Check ValveRV-MElement O-ringTMM-ORTankRTBBoxRTBSBReplacement PartsFor thermosiphonengine heatersSB/SL ModelsCHART 2MountingBracketsRTMMBElementO-RingHeaters with ThermostatsTemperature RangeONOFF80 F (27 C)100 F (38 C)120 F (49 C)100 F (38 C)120 F (49 C)140 F (60 C)Adjustable 90 - 130 F(32 - 54 0Example:ngTemperaturenti sSensing Mou cketBraUnitHigh LimitControlReplacementElementSB115110-200Model Number:T-Stat Replacement: FSU10ReplacementBoxADAPTER FITTINGSFor the use of 0.75” or 1”ID heater hose, hose barbadapters are available.See below.Check ValveModel NumberwithoutThermostatModel NumberwithThermostatsee chart -100RESL1407-100RHL-WOPRHL-2-20RHL-WOPSL Modelwith thermostat assemblyElementO-RingHigh LimitControlCommon Replacement Partsavailable for all listed heatersHigh LimitControlHLC-165Check ValveRV-MElement HB-11” NPT to 1” hosebarb adapter.Installs in 1” NPTfemale inlet oroutlet of the heater.HB-3/41” NPT to 0.75”hose barb adapter.Installs in 1” NPTfemale inlet oroutlet of the heater.ReplacementTankTemperaturegSensingtinun tsUnit Mo ackeBrReplacementBoxReplacementElementCheck ValveCustomer Service: 800.383.207813

ThermosiphonEngine HeatersWL SeriesWeathertightThree Phase2500–5000 WattsEngine DisplacementModel Number withoutThermostatModel Numberwith Thermostatsee chart 75500050005000500050003333313.912.07.26.05.0600 – 800 CID9.8 – 13.1 L1000 – 1350 CID16.4 – 22.1 L1350 – 1650 CID22.1 – 27.0 LWL Model without thermostatAll 3 phase heaters with thermostat must use a control box.See Control Systems page 30.WL ”127mm127mmWL Model with LET,INLET,1”1”NPTNPTFEMALEFEMALEReplacement PartsCHART 1Heaters with ThermostatsTo specify temperature range ofthermostat, insert numerical codefrom chart in place of the XX inmodel number.Example:Desired Temp. Range: 100 - 120 FModel Number: WL3252XX-200Order as:WL325210-200Temperature RangeONOFFNumericalCode80 F (27C) 100 F (38C)100 F (38C) 120 F (49C)120 F (49C) 140 F (60C)081012Adjustable 90 - 130 F(32 - 54 C)A3CHART 2Heaters with ThermostatsTemperature RangeONOFF80 F (27 C)100 F (38 C)120 F (49 C)100 F (38 C)120 F (49 C)140 F (60 C)Adjustable 90 – 130 F(32 – 54 C)Model NumberwithoutThermostatModel Numberwith Thermostatsee chart igh LimitControlHLC-165Check ValveRV-MElement O-ringTML-ORTankRTLMountingBracketsFK7ADAPTER FITTINGSFor the use of 0.75” or 1” IDheater hose, hose barb adaptersare available. See below.High LimitControlWL Modelwith thermostat assemblyHB-11” NPT to 1” hosebarb adapter. Installsin 1” NPT femaleinlet or outlet ofthe heater.HB-3/41” NPT to 0.75” hosebarb adapter. Installsin 1” NPT femaleinlet or outlet ofthe mon Replacement Partsavailable for all listed heatersReplacementThermostatgtinun tsMo ple:Model Number:WL325210-200T-Stat Replacement: FSU10Check Valve14AmpsCustomer Service: 800.383.2078

HOTSTARTModel NumberCaterpillarModel NumberVoltsPre-Wiredat 03000125.0 @ 120 V12.5 @ 240 VCL140EA2-000—240/4802404000116.7 @ 240 V8.3 @ 480 VCL160EA2-0007E-6248(2006504)240/4802406000125.0 @ 240 V12.5 @ 480 VCL160CA2-0007E-62491202-120 V circuits6000125.0per circuitThermosiphonEngine HeatersOEM ReplacementWeathertightSingle Phase3000–6000 WattsNOTE: Vertical installation ONLYFor original equipment replacement: Two 5” stainless steel clamps areincluded to mount heater to existingbracket.4.7”119mmOUTLET1” NPTNIPPLE5.8”147mmFor new installations: U-bolt mounting brackets available.Order kit number: FK920.4”518mmINLET, 1” NPTNIPPLEVertical MountOEM replacementReplacement PartsHOTSTARTModel statAMT70210-A2CL140EA2-000RECL140EElement 000RECL140EBoxRTBCL-100Common Replacement Partsavailable for all OEM replacement heatersCL OEM ReplacementElement cementElementCustomer Service: 800.383.207815

ThermosiphonEngine HeatersEE ModelHazardous LocationSingle Phase1500-5000 WattsEngineDisplacementModel Number withoutThermostatModel Numberwith ThermostatVoltsWattsPhaseAmp500 CID or E150410-0004805000110.48.2 L or less500 - 600 CID8.2 - 9.8 L600 - 800 CID9.8 - 13.1 L800 - 1000 CID13.1 - 16.4L1000 - 1350 CIDEE Model without thermostat16.4 - 22.1 L1350 - 1650 CID22.1 - 27.0 LEE 0mm5.3”5.3”135mm135mmOUTLET,1” NPTOUTLET,1” NPTFEMALEFEMALE6.9”6.9”175mm175mmOUTLET,1” NPTOUTLET,1” TABLE5.3”5.3”135mm135mmEE Model with thermostatHeaters with ThermostatsEE Models are only available with afixed setting temperature sensor.Temperature RangeONOFF100 F (38C) 120 F (49C)NumericalCode10All heaters over 480 V with athermostat must use a control box.See Control Systems page 30.EE Replacement ThermostatsExample:Model Number:EE130210-000T-Stat Replacement: RSU10Temperature RangeONOFF100 F (38C) 120 F (49C)SensingUnitRSU10ADAPTER FITTINGSFor the use of 0.75” or 1” ID heaterhose, hose barb adapters areavailable. See below.HB-1HB-3/416INLET,1” 1”NPTINLET,NPTFEMALEFEMALEReplacement PartsModel NumberwithoutThermostatModel Numberwith 50NA-00EE150400-000EE150410-000E05041E-C0NA-00EE Modelwith thermostat assembly1” NPT to 1” hose barbadapter. Installs in 1”NPT female inlet oroutlet of the heater.1” NPT to 0.75” hosebarb adapter. Installs in1” NPT female inlet oroutlet of the heater.5.3”5.3”135mm135mmReplacementTankCommon Replacement Partsavailable for all listed heatersCheck ValveRV-MFlangeRF-LFlange O-ringTML-ORTankRTLMC-HL cablePRP104301-029MountingBracketsFK7Flange &O-RingntingMou ketsarB cCheck ValveReplacementElementMC-HL CableReplacementThermostatCustomer Service: 800.383.2078

EngineDisplacementModel Number withoutThermostatModel Numberwith ThermostatVoltsWattsPhaseAmp500 CID or 003335.64.82.4EE325800

HOTSTART’s HOTflow Technician Certification Training is an online webinar developed to train technicians in the field on how to install HOTflow heaters to optimize engine preheating. Field technicians see heater applications everyday when servicing a generator. HOTSTART strives to

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