Timing Belt Replacement Interval Guide - Gates Corporation
Table of ContentsWEATHERLY INDEX400CATALOG NO.431-1448AEDITION2010SUPERSEDES428-1466 (2005)Timing BeltReplacementInterval GuideAvoid Costly Engine Damage;Change Your Timing Belt AtThe Recommended IntervalOr Every 72 Months,Which Ever Comes First.1551 Wewatta Street, Denver, CO 80202gates.comPrinted in U.S.A.Please recycle this catalog!
The World Runs on Gates.Gates is the global leader in timing belt innovation. Gates global network of technicalresearch and development centers work with virtually every Original Equipment Manufacturerworldwide to build timing belts for new vehicles as they’re being designed. It is this strongOriginal Equipment (OE) relationship that enables us to develop timing system products forthe Aftermarket that meet or exceed OE performance specifications.Install the original. Install Gates.OE Supplier To: Acura Alfa Romeo Audi BMW Buick Cadillac Chevrolet Chrysler Citroën Daewoo Daihatsu Dodge Fiat Ford Honda Hyundai Infiniti Isuzu Jaguar Kia Lancia Land Rover Lexus Mazda Mercedes-Benz Mini Nissan Mitsubishi Opel Peugeot Porsche Range Rover Renault Saab Scion Skoda Smart Subaru Suzuki Toyota Volkswagen VolvoAnd MoreUNITTA is Gates in AsiaGates Unitta Asia Company conducts business throughout all Asiancountries and is an OE parts supplier to vehicle manufacturers as well asthe Automotive Aftermarket. This global network of design, developmentand manufacturing capabilities is unmatched by any competitor forboth OE and Aftermarket products.Catalog pages2.indd 19/23/10 12:07 PM
No One Comes Close to Gates.Today, Gates is the world’s largest manufacturer of Timing Belts and Timing ComponentKits (TCKs). Import or Domestic, if there is a car in the U.S. with a timing belt in it, we havethe replacement part for it. As the OE or OES supplier for virtual every vehicle manufacturerworldwide, you can be confident every time you install Gates. Restore your customers’ drivesystem to factory original condition with Gates Timing Belts and Timing Component Kits.Timing BeltsGates timing belts are OE-equivalent or better in service life and performance. Aramid reinforced nylon jackets and back side jackets for longer wear.High grade HNBR rubber for superior heat and contamination resistance.Premium high strength tensile members.Unlike some competitors, Gates does not substitute inferior belt constructions for premiumconstructions specified by the OEM on any application.Most extensive coverage in the industry. Import or Domestic.Timing Component KitsWhy take a chance? With Gates TCKs, you can avoid warranties and comebacks by replacing allcritical system components at the same time. Popular kits covering over 31 million import applications include actual Original EquipmentTensioners and Idlers.Total solution for any application, including Belts, Idler(s), Tensioniers and supporting hardwarewith detailed installation instruction.Great convenience. Ease of part sourcing. Reduced customer combacks.Timing Component Kits with Water PumpOur Timing Component Kits with Water Pump offer the same OE components as our TCKswith the addition of a water pump. Timing belt driven water pumps should always be replacedwhen the timing belt is replaced. Includes a warranty equal to the OE replacement interval.Water Pumps are designed and built for long lasting, efficient cooling.Hydraulic tensioners included where available.Great convenience. Ease of part sourcing. Reduced customer combacks.Hydraulic TensionersFor applications with high loads and/or angular vibrations, where a mechanical automatictensioner can not provide sufficient damping or tensioner movement. 100% OE parts.Market-leading application coverage.Gates tensioner pin set tool (PN#91010) for securing piston.PowerGrip Individual Timing ComponentsGates PowerGrip timing components for those who want to replace individual parts. Catalog pages2.indd 2Components include automatic, manual and hydraulic tensioners and idler pulleys.Only “OE” components for the most popular and problematic applications.9/23/10 12:08 PM
Table of ContentsIndex by Manufacturer.iReplacement Interval Note.iiReplacement Recommendation Listing.1-68WARNINGBe safe! Do not use Gates belts, pulleys or sprockets on any aircraft propeller or rotor drive systems or in-flightaccessory drives. Those Gates products are not designed or intended for aircraft use.CAUTIONUse Gates products only on applications specified in Gates literature. Install and maintain products according tothe vehicle manufacturer’s recommended procedures and with the recommended tools. Failure to follow theseinstructions could result in injury or property damage. Gates Corporation disclaims all liability due to failure to followthese instructions.LIMITED WARRANTY FOR THE LIFE OF THE MERCHANDISETiming belts are a critical part of any engine maintenance program and must be replaced at the specified intervaldetermined by the belt manufacturer or original equipment vehicle manufacturer. Failure to do so may result incatastrophic engine damage. Replacement with a premium quality belt that meets or exceeds original equipmentspecifications is your best assurance of continued trouble-free performance. Gates Corporation is the world’sleading designer and manufacturer of timing belts. Gates belts not only meet OE specifications, they are an exactOE replacement on many vehicles.All Gates timing belts are manufactured under tight quality controls. In the event of failure due to defects inmaterials or workmanship, however, Gates will replace timing belts that are proven to be defective if failure occurredwithin the timing belt replacement interval recommendation specified by Gates or the original equipment vehiclemanufacturer. (See www.gates.com/tb for required replacement intervals.) Gates will also, at its option, repair orreplace vehicle engine components damaged due to proven defects in timing belt materials or workmanship, ifthe damage occurred within the specified belt replacement interval. Repairs or replacement costs will not exceedthe fair market value of vehicle at the time the defect was identified. This paragraph states the exclusive remedy fordefects in Gates timing belts.This warranty is null and void if the belt is not used in the application as defined in Gates printed or onlineapplications catalog. Gates timing belts must be installed, tensioned and maintained according to the vehiclemanufacturer’s recommended procedures using OE recommended tools or their equivalent. Failure to follow theseinstructions will void the warranty. Warranty claims will be denied if, in the sole determination of Gates, the belthas been damaged due to any of the following conditions: collision, engine overheating, engine oil starvation, beltmisapplication, belt contamination with oil or antifreeze, misinstallation, over or under-tensioning or other abuse.This warranty does not apply to vehicles or engines used in modified performance or racing applications.THERE IS NO OTHER EXPRESS WARRANTY. THIS IS THE EXCLUSIVE WARRANTY STATEMENT. THERE ARE NO IMPLIEDWARRANTIES, INCLUDING THOSE OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, COURSE OF DEALINGOR USAGE OF TRADE. LIABILITY FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES UNDER ANY AND ALL WARRANTIESARE EXCLUDED TO THE EXTENT EXCLUSION IS PERMITTED BY LAW. SOME STATES, PROVINCES AND OTHER POLITICALSUBDIVISIONS DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES ANDSOME DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION ANDEXCLUSION MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVEOTHER RIGHTS, DEPENDING UPON WHERE YOU LIVE OR USE THE TIMING BELT.For warranty service, please contact the local automotive parts store that sold the belt. The parts store will contacta Gates representative to implement the warranty process.This publication contains the latest information available to our engineers. If you require additional application or part numberinformation, contact the Automotive Product Application Tech Line at 303-744-5651, or visit our website: www.gates.comCopyright 2010 Printed in U.S. of AmericaGates CorporationP.O. Box 5887Denver, Colorado 80217
Index by ManufacturerManufacturerPageManufacturerPageAcura .Alfa Romeo .American Motors.Asuna .Audi .BMW.Buick.Cadillac.Chevrolet .Chrysler .Daewoo .Daihatsu .Dodge.Eagle .Fiat .Ford .Geo.GMC .Honda.Hyundai .Infiniti .Isuzu.Jeep.Kia 323-2727-292929-323232-34Lancia.Land Rover .Lexus.Mazda.Mercury .Merkur .Mitsubishi .Nissan .Oldsmobile .Passport .Peugeot .Plymouth .Pontiac .Porsche .Renault .Saab .Saturn.Sterling .Subaru.Suzuki.Toyota.Volkswagen .Volvo.Yugo 353-54545454-555555-565757-6262-6565-6868For complete application and replacement part information, including Timing Component Kits and individual components, refer to Gates PowerGripTiming System Products catalog #431-1448. For the most up to date information refer to www.gates.com/part locator or www.gatesnavigates.com.i
NOTERecommended replacement interval information wascompiled by Gates from vehicle manufacturers’ informationwhere available. In the cases where vehicle manufacturers’recommended replacement intervals are not avai
Interval Guide WEATHERLY INDEX CATALOG NO. EDITION SUPERSEDES 400 431-1448A 2010 428-1466 (2005) . Land Rover Lexus Mazda Mercedes-Benz Mini Nissan Mitsubishi Opel Peugeot Porsche Range Rover Renault Saab Scion Skoda Smart Subaru Suzuki Toyota Volkswagen Volvo
Drive Belt Tensioner Drive Belt Tensioner Damper M/T Air Cleaner Duct Oil Filler Cap No.3 Timing Belt Cover Gasket No.2 Timing Belt Cover No.5 Air Hose Water Pump Pulley Drive Belt Camshaft Timing Pulley Drive Belt Tensioner Hold-Down Clamp Idler Pulley Battery Insulator Battery Tray Battery Timing Belt Gasket No.1 Timing Belt Cover Crankshaft .
Mar 07, 2011 · Replacement of timing belt every 96,000 miles or 10 years and replacement of tensioner pulley every 96,000 miles or 8 years. 2005MY: 5 cylinder: Replacement of timing belt, tensioner and guide pulley every 108,000 miles or 10 years. 6 cylinder: Replacement of timing belt, tensioner and guide pulley every 96,000 miles or 10 years.
(e) if the product, part, timing belt or timing belt kit has been used in an application not specified in Dayco's online catalogue (available at www.dayco.com.au). 6. Claiming under the Dayco Timing Belt/Timing Belt Kit Warranty or Dayco Warranty In order to claim under the Dayco Timing Belt/Timing Belt Kit
Our Timing Component Kits with Water Pump offer the same OE components as our TCKs with the addition of a water pump. Timing belt driven water pumps should always be replaced when the timing belt is replaced. Includes a warranty equal to the OE replacement interval. Water Pumps are designed and built for long lasting, efficient cooling.
Do not allow oil or grease to come in contact with timing belt. 1. Replace timing belt if it is contaminated with oil or grease. 2. Check timing belt for uneven wear, fraying, peeling, cracking and hardening. Replace timing belt as necessary. 3. Bend timing belt into a "U" shape as shown in figure. Distance "A" must be at least 1.0 inch (25 mm).
timing pulleys timing pulleys with pilot bore type mxl - xl - l - h - xh page 4 export timing pulleys type xl - l - h page 20 taper-lock timing pulleys type l - h page 29 htd timing pulleys with pilot bore type 3m - 5m - 8m - 14m page 38 htd taper lock timing pulleys type 5m - 8m - 14m page 54 gt timing pulleys type 3mr - 5mr page 65 poly chain gt timing pulleys
Conveyor belt Hole / rip FIX'N GO screws LEGEND 50 cm 50 cm 50 cm 50 cm BELT 1 BELT 2 Longitudinal rip Crosswise rips under 50% of the belt width On each side, you must have 20% of the belt width Belt edge damage under 20% of the belt width Hole up to 10 cm wide in the edge of the belt (more than 3 cm : the hole before with a piece of used .
3. Install the timing belt tensioner pulley. 4. Install the timing belt on the camshaft sprocket, marking sure that the tension side is tightened by turning the camshaft sprocket in reverse, all timing marks are in alignment. 5. Adjust the timing according to "Timing Belt". 6. Install the rocker cover and tighten the bolts to the specified torque.
