General Catalogue 2004

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General Catalogue 2004Fifth WheelsFifth wheels, mounting plates,sliders, accessories, king pins,ball races, TRILEX -wheel systemand spare partsRVerkehrstechnikwww.vkt.georgfischer.com

GEORG FISCHER GF Verkehrstechnik5Dear Customersand Business PartnersVKT General Catalogue 2004It gives us great pleasure to be ableto present you with the first copyof our new complete catalogue for2004.Competent and ReliableAs one of Europe’s largest suppliersto the Automotive and Truckindustry the names Georg Fischerand particularly Georg FischerVerkehrstechnik are synonymouswith Quality and Safety in roadtransport.Our Fifth Wheels and TRILEXwheels are manufactured inaccordance with the most modernfounding principles and are castand machined using the latesttechnology at our own Germanfoundry.Innovation through ExperienceIn addition to our broad rangeof products, we would also liketo inform you about our m80Parallel to the launch of our printedproduct catalogue, we now alsohave an online electronic versionavailable, which you can find onour website atwww.vkt.georgfischer.com.If you do not have an Internetconnection, we can also send youa copy in CD-ROM format.81SUPER RACE TRUCK SponsorGF VKT will again be supportingPeter Müller’s Deutsche Post WorldNet truck racing team this year.We are already looking forwardto an exciting and successful 2004season.Further details can be found on ourHomepage.The Georg Fischer Verkehrstechnikteam joins together in wishing youlots of pleasure with your newcatalogue and our products.828384100102

7DEOH RI FRQWHQWVForeword .The complete range for commercial vehicles .Fifth wheels .Georg Fischer Fifth Wheels.to 3t imposed load .SK-L 26.3 .Spare parts SK-L 26.3.to 20t imposed load .SK-S 36.20 (standard) .Spare parts SK-S 36.20 .SK-S 36.20 W (low maintenance) .Spare parts SK-S 36.20 W.SK-S 36.20 S RECOSS .SK-S 36.20 D (direct mounting) .Spare parts SK-S 36.20 D.SK-S 36.20 DW.Spare parts SK-S 36.20 DW .SK-S 36.20 V (mounting angles).Spare parts SK-S 36.20 V.SK-S 36.20 VW (low maintenance).Spare parts SK-S 36.20 VW .SK-S 36.20 H G2 (dual height) .Spare parts SK-S 36.20 H G2 base assembly.SK-S 36.20 H (dual height/phased-out model) .Spare parts SK-S 36.20 H / SK-S 36.22 H base assembly.to 36t imposed load .SK-HD 38.36 .Spare parts SK-HD 38.36 from serial no. 40001301.Spare parts SK-HD 38.36 up to serial no. 40001300.SK-HD 38.36 G (off-road use).Spare parts SK-HD 38.36 G from serial no. 40001301.Spare parts SK-HD 38.36 G up to serial no. 40001301 .Spare parts for previous models .Spare parts overview .Spare parts SK-S 36.22 .Spare parts SK-S 36.22 W.Spare parts SK-V 36.14.5 .Spare parts SK-M 32.Mounting plates .Mounting plates without holes for mounting angles .Mounting plates with predrilled holes for mounting angles.Mounting kits .Sliders.Sliders SK-V 22 .Mounting kits .Accessories .Airflex (new range) .Lectroflex (new range).Airtubes (phased-out range).Lectrotubes (phased-out range) .Anti-theft lock. 1525457575860626466666869707072747475767779

Steering wedge .Hubodometer.Grease cartridge for SK-S 36.20 W.RAZOR - the power unit .Kingpins.Kingpins overview .Kingpins 50 mm (2") .KZ 491, 108, 119, 117.KZ 630, 600, 601, 602.KZ 046, 173, 174.KZ 057, 171, 074.KZ 052.KZ 604.Kingpins 90 mm (3½") .KZ 603.KZ 170, 241, 304.KZ 605, 606, 607.KZ 082.KZ 083.Fitting instructions .Gauge.Ball Races for drawbar trailers .TRILEX wheel system.TRILEX - the universal wheel system.Overview of tyres and rims.Tyre and rim combinations .Conventional wheelspiders / adaptors .Reference lists for wheelspiders / adaptors .Rims .Clamps .Bolts .Nuts and sundries for TRILEX wheels.Spacing rings for TRILEX and TUBLEX rims.Tools.Valves for TUBLEX and UNILEX rims .Technical specifications for Australia / New Zealand .Fifth wheels .Mounting plates .Mounting kits .Ballrace mounts.Kingpin .General Terms of Sale .Sales contact .Order form 122124126128

7KH FRPSOHWH UDQJH IRU FRPPHUFLDO YHKLFOHV UHDG\ WR ILW PRGXOHV IURP *HRUJ )LVFKHUFifth wheelsThe wide range of products includes fifth wheel models for vehicleswith vertical loads from 3 to 36 tonnes. With our special models, wecan offer the right solution for non-typical applications as well.KingpinsWe offer 2" and 3½" kingpins in the most varied designs andassembly versions.Mounting plates and slidersWith our mounting plates and sliders, we can adapt to yourparticular assembly needs.AccessoriesA wide selection of accessory parts such as Airflex, Lectroflex, antitheft locks, steering wedges, hubodometers and grease cartridgescompletes our well-coordinated range of products.TRILEX wheelsThe functional wheel system for tubeless or tubed tyres which hasproved its effectiveness worldwide. The detachable wheel rimmakes tyre change effortless and risk-free.For the benefit of ourcustomersFor Georg Fischer, quality meanssupplying the productcharacteristics required by thecustomer at all times, reliably,consistently and at reasonablecost. The quality is tailored to thecustomer and his/her applications.However, quality also meansgiving the customer the necessarysecurity in using our products. Theoverall definition of quality thusrelates to our products, the internalprocesses and the servicesoffered.All product and process relatedunits of Georg Fischer arecertified for compliance with ENDIN ISO 9001 and TS 16949.Product informationSpecifications regarding load capacity are applicable for operationon sealed roads and transport conditions common to centralEurope. Please consult us if operating conditions differ.We reserve the right to make modifications in dimensions anddesign if necessary. Additional product designs andversions are available.We will gladly provide assistancein selecting and composing yourorder.

*HRUJ )LVFKHU )LIWK :KHHOV WKH VDIH DQG HFRQRPLFDO FRQQHFWLRQ VROXWLRQ Today's transport puts enormous demands on fifthwheels. The well-conceived concept of Georg Fischerfifth wheels and their practical construction is designedto meet this challenge. The high-grade cast fifth wheelplate guarantees the highest stability and physicalstrength, even under severe operating conditions. Anoptimal service life and maximum economy areachieved through highly wear-resistant locking partswith a generous kingpin contact area and highly durablepolymer bearings.Our fifth wheel product rangeSK-S 36.20Standard model 2" locking mechanismImposed load 20,000 kgOverall heights 128, 150, 185, 250 mmSK-S 36.20 WLow maintenanceImposed load 20,000 kgOverall heights 128, 150, 185, 250 mmSK-S 36.20 S RECOSSWith sensor safety systemImposed load 20,000 kgOverall heights 128, 150, 185, 250 mmSK-S 36.20 DDirect mounting on vehicle framesImposed load 20,000 kgOverall heights 148, 190, 225 mmSpecial versions of the SK-S 36.20SK-S 36.20 H / H G2Dual height fifth wheelWith dual height in 3 designsImposed load 15,000 kgLift heights 167, 267, 317, 367 mmAdditional designs in our programme for lightto heavy-duty vehicles:SK-L 26.3 / 2"Imposed load 3,000 kgOverall height 120 mmSK-HD 38.36 / 3½"Imposed load 36,000 kgOverall heights 150, 190 mmSK-S 36.20 VWith mounting anglesImposed load 20,000 kgOverall heights 140, 160, 200 mmSK-HD 38.36 / 2"Imposed load 23,000 kgOverall heights 150, 190 mmSpare parts, conversion and refitting kitsIn this catalogue you will find spare parts, repairkits and conversion kits for all the fifth wheelmodels listed above.MountingObserve instructions provided byGeorg Fischer and the vehiclemanufacturer as well as allrelevant laws and regulations.Fifth wheels may be subject toapproval by governmental body!Also for our previous fifth wheel models:- SK-S 36.22 / W- SK-V 36.14.5- SK-M 32OperationFollow operating instructions asprovided by Georg Fischer andaffixed to the fifth wheels.MaintenanceLubricate locking mechanism /wear ring only with semi-trailerhitched. Detailed serviceinformation is provided by GeorgFischer in a separate brochure.

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6. / 7KH QHZ OLJKWZHLJKW IRU GLVWULEXWLRQ YHKLFOHVSpecially developed for distribution vehicles, GeorgFischer offers a particularly lightweight andmaintenance-friendly fifth wheel with an imposed loadof up to 3 tonnes for reliable and flexible application. Maintenance-friendlyHigher payload - lower dead weightOptimum component design throughspheroidal graphite cast iron constructionTechnical dataTypeSK-L 26.3SK-L 26.3 Overall le of inclinationdegree30 /17.5 30 /17.5 Coupling pointOrder no.from 101 mmup to 100 mm662 119 005662 119 006Later conversion from 005 to 006 possible and vice-versaEU test no.: e 1-00-0474DimensionsSubject to modifications in dimensions and design

6SDUH SDUWV 6. / 35a35b35c Component (price per piece)Fifth wheel plateOperating handle for 662,119,005Operating handle for 662,119,006Mounting bracketCoupler jaw assemblyLocking hook assemblyPinHex. boltNutRubber bushTrunnion pinTension springCarabiner hook with chainCap boltStudHex. boltNutCap boltManufacturer's plate D/E/FRivet (3x8)Hammer rivetBridge plateSafety flangeHex. boltHex. boltBushSerial no. 108684 108684 108683 108684Pcs.11121122222211111412111141Order no.662 119 118662 119 134662 119 148662 119 147662 119 137662 119 139662 119 141659 112 355662 126 152662 119 111662 119 143662 126 410662 100 574659 112 358662 119 144659 112 357659 100 036659 112 356659 120 375662 126 173662 126 151662 119 142662 119 135659 112 360659 112 359662 119 146

6. 6 VWDQGDUG7KH OLJKWZHLJKW FDVW W ILIWK ZKHHO Reliable and sturdyOptimized weightPermanent, maintenance-free bearingsConnections for central lubricationSimple and safe wear adjustmentAutomatic safety lock optionSingle-handed operationTechnical dataAutomatic lockingTypeSK-S 36.20SK-S 36.20SK-S 36.20SK-S 36.20Overall heightmm128150185250Imposed 7135Angle of inclinationdegree8 12 15 15 Imposed 7135Angle of inclinationdegree8 12 15 15 Order no.662 129 046662 129 047662 129 048662 129 049Locking with carabiner hookTypeSK-S 36.20SK-S 36.20SK-S 36.20SK-S 36.20 Overall heightmm128150185250Order no.662 129 026662 129 027662 129 028662 129 029The angle of inclination as per ISO 1726 for overall height of 128 mm can only be guaranteed in combination with ourmounting plate 662 101 486.Approved for forced steeringEU test no.: e 1-00-0218Type approval, Germany: M 5134DimensionsMounting hole pattern according to DIN 74081Subject to modifications in dimensions and design

6SDUH SDUWV 6. 6 Item12222a Component (price per piece)Repair kit for locking mechanism and bearingsRepair kit for locking mechanism and bearingsRepair kit for locking mechanism (9, 11, 12, 18, 21)Repair kit for locking mechanism (9, 11, 12, 18, 21)Repair kit for bearings (13, 15, 23)Repair kit for wear ring (12,18)Repair kit for wear ring (12,18)Fifth wheel plateOperating handle, complete (2a, 2b)Operating handleOperating handleAdjustment plateSerial no. 12999 13000 12999 13000 12999 13000 12999 12999 13000 12000 12999Pcs.11111Order no.662 101 493662 101 477662 101 492662 101 475662 101 473662 101 566662 101 565662 129 371662 129 166662 129 146662 129 130662 129 158

38Component (price per piece)Adjustment plateCap boltCap boltMounting bracket 128 mmMounting bracket 150 mmMounting bracket 185 mmMounting bracket 250 mmCoupler jawLocking hookLocking hookLocking hookStopperLocking plateBushHex. boltPinWear ringWear ringRubber damperTensioning barBearing insertTension springTension springCarabiner hook with chainCap boltCap boltHex. boltHex. boltWasherCirclipSupporting washerHex. boltManufacturer's plateRivetRivetPlastic plugPlastic plugHammer rivetLubrication tubeLubrication tubeGrease plugAutomatic latchSafety flange for carabiner hookSafety flange for carabiner hookGuide plateLock nutHex. boltLock nut (not shown)Grease nipple (not shown)Eyebolt (not shown)Plastic plug (not shown)Serial no. 13000 12999 13000 12999 13000 12000 12999 13000 12999 13000 12999 13000 12999 13000 12999 13000 12999 12000 11999 12000 13000 13000 13000 13000 1111121114Order no.662 129 133659 112 371659 100 017662 129 383662 129 384662 129 385662 129 386662 129 134662 129 156662 129 143662 129 129662 129 381662 129 387662 129 374662 129 600662 129 375662 129 377662 129 373662 114 110662 129 388662 130 101662 126 411662 129 317662 100 574659 112 372662 126 155659 112 359662 126 172662 126 175659 100 027659 100 026662 129 606659 120 380662 126 173662 126 179662 126 223662 126 223662 126 151659 144 106662 129 392662 129 380662 129 153662 129 147662 129 376662 129 144659 100 029662 111 202662 126 176662 126 224662 126 465662 129 393Repair kits also apply to SK-S 36.20 D.

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6. 6 : ORZ PDLQWHQDQFH7KH OLJKWZHLJKW ORZ PDLQWHQDQFH FDVW W ILIWK ZKHHO Optimized weightReliable and sturdyPermanent, maintenance-free bearingsSimple and safe wear adjustmentAutomatic safety lock optionCentral lubrication system connection notrequiredLess grease consumption (with optionalgrease cartridge* completely maintenancefree)Plastic inserts can be recycled* We recommend using a grease cartridge (662 131 150)with adaptor (662 131 151) for automatic lubrication of lock mechanism.Technical dataAutomatic lockingTypeSK-S 36.20 WSK-S 36.20 WSK-S 36.20 WSK-S 36.20 WOverall heightmm128150185250Imposed 7135Angle of inclinationdegree8 12 15 15 Imposed 7135Angle of inclinationdegree8 12 15 15 Order no.662 131 011662 131 012662 131 013662 131 014Locking with carabiner hookTypeSK-S 36.20 WSK-S 36.20 WSK-S 36.20 WSK-S 36.20 W Overall heightmm128150185250Order no.662 131 005662 131 006662 131 007662 131 008The angle of inclination as per ISO 1726 for construction height of 128 mm can only be guaranteed in combination with ourmounting plate 662 101 486.Approved for forced steeringEU test no.: e 1-00-0218DimensionsMounting hole pattern according to DIN 74081Subject to modifications in dimensions and design

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a202121a232426282929323435363839Component (price per piece)Repair kit for locking mechanism and bearings(9,11,12,13,15,18,21,23)Repair kit for locking mechanism (9,11,12,18,21)Repair kit for bearings (13,15,23)Repair kit for wear plate (38, 39)Repair kit for wear ring (12, 18)Fifth wheel plateOperating handle, complete ( incl. 2a, 2b)Adjustment plateCap boltMounting bracket 128 mmMounting bracket 150 mmMounting bracket 185 mmMounting bracket 250 mmCoupler jawLocking hookStopperLocking plateBushHex. boltPinWear ringRubber damperTensioning barBearing insertTension springTension springCarabiner hook with chainCap boltHex. boltWasherCirclipSupporting washerCap boltManufacturer's plateRivetHammer rivetLubrication tubeLubrication tubeGrease nippleAutomatic latchSafety flangeGuide plateWear plateFlanged screwSerial no. 35177 35178 rder no.662 101 516662 101 517662 101 518662 101 469662 101 534662 131 100662 129 166662 129 158659 112 371662 129 383662 129 384662 129 385662 129 386662 131 107662 129 156662 129 381662 129 387662 129 374662 129 600662 129 375662 131 114662 114 110662 129 388662 130 101662 126 411662 129 317662 100 574659 112 372659 112 359662 126 175659 100 027659 100 026659 112 365659 120 380662 126 173662 126 151659 144 146659 144 106662 126 224662 129 153662 129 147662 129 144662 131 103662 130 114Repair kits also apply to SK-S 36.20 DW.

RRECOSS Ð - the new sensor safety-systemfor the Fifth wheel SK-S 36.20RECOSSsensor safetysystemvisual and acoustic displays inthe driver's cabsensor forcoupler jawsensor forlocking hookRECOSS REmote COntrol Safety Systemincreases safety on the roadeconomical efficiency eliminates costly damagespermanent monitoring of Fifth wheeldriver's cab indication of safely coupled Fifth wheelvisual and acoustic alarm when incorrectly coupledsignals Fifth wheel coupling status to the driverinstallation on existing Fifth wheels easy and economicalADR-version standard16

Fifth wheel with sensorPlug connectionControl unitDisplay in driver's cab3-core cableDisplaysgreen red1. auto-check whenkey switch is ON2. mechanism CLOSEDand LOCKEDMounting3. mechanism OPEN andREADY TO COUPLEComplete ready-to-fit wiring kits and control units are available to the OEM for installation according to our instructions.Availability as a system in preparation.4. INCORRECT couplingAfter the lights are off, the system still remains active and monitors the functioningof the Fifth wheel. Any errors are shownimmediately on the display.Tests and HomologationsType-approval according to EN 60947-5-2resp. VDE 0660 part 208EMV test according to DIN 57879 resp.VDE 0879 and STVZO §55EG homologation no. e1-00-021817

7KH QHZ VHQVRU VDIHW\ V\VWHP 5(&266 LV DYDLODEOH IRU DOOYHUVLRQV RI WKH ILIWK ZKHHO 6. 6 To connect the RECOSS system you will need our RECOSS installation kit (see page 20).Model SK-S 36.20 S (standard)TypeSK-S 36.20 SSK-S 36.20 SSK-S 36.20 SSK-S 36.20 S Overall heightmm128150185250Imposed 7135Angle of inclinationdegree8 12 15 15 Order no.662 129 060662 129 061662 129 062662 129 063The angle of inclination as per ISO 1726 for construction height of 128 mm can only be guaranteed in combination with ourmounting plate 662 101 486.EU test no.: e1-00-0218Model SK-S 36.20 WS (low maintenance)TypeSK-S 36.20 WSSK-S 36.20 WSSK-S 36.20 WSSK-S 36.20 WS Overall heightmm128150185250Imposed 7135Angle of inclinationdegree8 12 15 15 Order no.662 131 037662 131 038662 131 039662 131 040The angle of inclination as per ISO 1726 for construction height of 128 mm can only be guaranteed in combination with ourmounting plate 662 101 486.With optional grease cartridge (662 131 150) completely maintenance-freeEU test no.: e1-00-0218Model SK-S 36.20 DS (direct mounting)TypeSK-S 36.20 DSSK-S 36.20 DSSK-S 36.20 DS Overall heightmm148*190225Imposed le of inclinationdegree12 15 15 Order no.662 129 225662 129 226662 129 227* Additional vendor-specific mounting plate (12mm/ 39kg)Please indicate vehicle type when placing orders (Mercedes-Benz, MAN, IVECO, DAF,.)EU test no.: e1-00-0218Model SK-S 36.20 DWS (direct mounting, low maintenance)TypeSK-S 36.20 DWSSK-S 36.20 DWSSK-S 36.20 DWS Overall heightmm148*190225Imposed loadt202020 Weightkg130*139147Angle of inclinationdegree12 15 15 * Additional vend

GEORG FISCHER GF Dear Customers and Business Partners It gives us great pleasure to be able to present you with the first copy of our new complete catalogue for 2004. As one of Europe’s largest suppliers to the Automotive and Truck industry the names Georg Fischer and particularly Georg Fischer Verkehrstechnik are synonymous with Quality and .

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